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Component Lifecycle Specification - Revision 2 - Release Date 2014-12-12 - English Technical Document

Technical documentation detailing the lifecycle phase, revision history, and release information for an electronic component. This document specifies the component as being in Revision 2 with an indefinite expiration period.
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PDF Document Cover - Component Lifecycle Specification - Revision 2 - Release Date 2014-12-12 - English Technical Document

1. Product Overview

This technical document provides the lifecycle and revision management information for a specific electronic component. The core information defines the component's current state within its development and release cycle, indicating it is a stable, released revision intended for long-term use. The document's primary function is to communicate version control and availability status to engineers, procurement specialists, and quality assurance personnel involved in the product's integration and lifecycle management.

The document establishes the component as being in the "Revision" phase. This typically signifies that the component design is finalized, has undergone initial testing and validation, and is now in a state of controlled release. Subsequent changes, if any, would be managed through formal revision control processes. The "Forever" expired period indicates no planned obsolescence or end-of-life date for this specific revision under normal circumstances, suggesting its design is mature and suitable for long-term projects.

2. Technical Parameter Deep Objective Interpretation

While the provided PDF excerpt focuses on administrative data, a complete technical document for an electronic component would contain several critical parameter sections. Based on standard industry practice, these are interpreted below.

2.1 Photometric and Electrical Parameters

For a typical component like an LED or integrated circuit, this section details performance metrics. Photometric characteristics might include luminous intensity, wavelength or color temperature, and viewing angle. Electrical parameters are fundamental and include forward voltage, reverse voltage, current rating, and power dissipation. These values define the operational boundaries and are essential for circuit design, ensuring the component operates within its safe operating area (SOA) to guarantee reliability and longevity.

2.2 Thermal Characteristics

Thermal management is crucial for electronic component reliability. Key parameters include the junction-to-ambient thermal resistance and the maximum junction temperature. These values determine how effectively heat can be dissipated from the active area of the component to the environment. Exceeding the maximum junction temperature can lead to accelerated aging, parameter drift, or catastrophic failure. Proper heatsinking and PCB layout are designed based on these figures.

3. Binning System Explanation

Manufacturing processes introduce natural variances. A binning system categorizes components based on measured performance after production.

3.1 Wavelength/Color Temperature Binning

For light-emitting or color-sensitive components, units are sorted into bins according to their peak wavelength or correlated color temperature (CCT). This ensures color consistency within a single production batch or across multiple batches for applications where uniform appearance is critical, such as in display backlights or architectural lighting.

3.2 Forward Voltage Binning

Components are also binned based on their forward voltage drop at a specified test current. Grouping components with similar Vf characteristics allows for more predictable performance in series or parallel configurations, improving current balance in multi-component arrays and simplifying driver design.

4. Performance Curve Analysis

Graphical data provides deeper insight than single-point parameters.

4.1 Current-Voltage (I-V) Characteristic Curve

The I-V curve illustrates the relationship between the current flowing through the component and the voltage across it. It shows the turn-on threshold, the dynamic resistance in the operating region, and the behavior under reverse bias. This curve is fundamental for simulating circuit behavior and selecting appropriate current-limiting components.

4.2 Temperature Dependency

Performance curves plotted against temperature reveal how key parameters like forward voltage, luminous output, or efficiency change with the junction temperature. This information is vital for designing systems that must operate reliably across a wide ambient temperature range, allowing engineers to derate performance or enhance cooling as needed.

5. Mechanical and Packaging Information

Physical specifications ensure proper integration into the final assembly.

5.1 Dimensional Outline Drawing

A detailed mechanical drawing provides exact dimensions, including length, width, height, and tolerances. It specifies the location and size of mounting features, optical elements, or connector interfaces. This drawing is used to create the PCB footprint and check for mechanical clearance within the end product.

5.2 Pad Layout and Polarity Identification

The recommended PCB land pattern (pad layout) is provided to ensure reliable solder joint formation. The document clearly indicates polarity markings (e.g., anode/cathode for diodes, pin 1 indicator for ICs) through diagrams and callouts. Incorrect polarity during assembly will render the component non-functional or cause immediate failure.

6. Soldering and Assembly Guidelines

These instructions preserve component integrity during the manufacturing process.

6.1 Reflow Soldering Profile

A time-temperature graph defines the ideal reflow profile, including preheat, soak, reflow, and cooling stages. It specifies maximum temperature limits and time-above-liquidus to prevent thermal damage to the component's package, internal die, or wire bonds. Adherence to this profile is critical for yield and long-term reliability.

6.2 Handling and Storage Conditions

Components are often moisture-sensitive. The document specifies the Moisture Sensitivity Level (MSL) and required storage conditions (e.g., temperature, humidity) and baking procedures before use to prevent "popcorning" or internal delamination during the high-temperature soldering process.

7. Packaging and Ordering Information

This section covers logistics and identification.

7.1 Packaging Specifications

Details are provided on how components are supplied, such as tape-and-reel dimensions, reel quantities, or tray configurations. This information is necessary for setting up automated pick-and-place assembly equipment.

7.2 Part Numbering and Labeling

The model naming convention is explained, showing how the part number encodes information like performance bin, packaging type, and revision code (e.g., the "Revision: 2" from the PDF). Labeling on the packaging or reel matches this part number for traceability.

8. Application Suggestions

8.1 Typical Application Circuits

The datasheet often includes schematic diagrams of common application circuits, such as a constant-current driver for an LED or a basic implementation circuit for an IC. These serve as a proven starting point for design.

8.2 Critical Design Considerations

Key advice is given, such as the importance of maintaining a low thermal impedance path to the PCB, avoiding voltage transients exceeding the maximum ratings, and implementing appropriate ESD protection measures during handling and in the circuit.

9. Technical Comparison and Differentiation

While a specific datasheet may not list competitors, the information within allows for objective comparison. Advantages might be derived from a lower forward voltage (leading to higher efficiency), a smaller package size (enabling miniaturization), a wider operating temperature range, or superior reliability metrics like a longer calculated lifetime (L70, L90). The "Forever" expiration for Revision 2 indirectly suggests a stable, well-characterized part suitable for applications requiring long-term supply consistency.

10. Frequently Asked Questions (Based on Technical Parameters)

Q: What does "LifecyclePhase: Revision" mean for my design?
A: It indicates the component design is stable and released for production. You can confidently design it into new products with the expectation that this specific revision will remain available and unchanged.

Q: How should I interpret "Expired Period: Forever"?
A> This suggests the manufacturer has no current plan to obsolete (EOL) this revision. However, "Forever" should be understood within the context of the electronics industry; long-term availability is promised, but it's always prudent to check for lifecycle status updates periodically, especially for very long-lifecycle products.

Q: The release date is 2014. Is this component outdated?
A> Not necessarily. A 2014 release date for a Revision 2 part indicates it is a mature, well-established component. Many fundamental electronic components have multi-decade lifecycles. Its suitability depends entirely on whether its technical parameters meet your application's requirements.

11. Practical Use Case

Scenario: Designing a Long-Life Industrial Indicator Light.
An engineer selects this component based on its documented parameters. The "Revision 2" and "Forever" expiration provide confidence in long-term sourcing for a product with a 10-year support expectation. The engineer uses the forward voltage and current rating from the full datasheet to design a simple resistor-based driver circuit. The thermal resistance data is used to verify that the maximum junction temperature will not be exceeded in the enclosed fixture at the highest ambient temperature of 85°C. The component is specified in the Bill of Materials (BOM) with the exact revision code to ensure manufacturing receives the correct, qualified part.

12. Principle Introduction

The core principle documented here is product lifecycle and revision control. In electronics manufacturing, every component version is meticulously tracked. A "Revision" change (from 1 to 2, etc.) typically signifies a formal engineering change order (ECO). This could be a minor process improvement, a material substitution, or a fixed bug that does not alter the component's form, fit, or function (FFF). The documentation ensures that all parties in the supply chain are aligned on the exact version being produced and used, which is critical for quality control, reliability tracking, and failure analysis.

13. Development Trends

The trend in component documentation is towards increased digitization and machine-readability. While the provided snippet is simple text, modern datasheets are often part of a digital thread. Trends include:
- Digital Datasheets: Parameters are provided in machine-readable formats (XML, JSON) for direct import into design and simulation software.
- Lifecycle Analytics: Manufacturers provide web-based portals where customers can check the real-time lifecycle status (Active, Not Recommended for New Design (NRND), End-of-Life (EOL)) of any part number.
- Supply Chain Transparency: Documentation increasingly includes detailed supply chain information, such as country of origin and compliance certificates (RoHS, REACH), directly linked to the part number and revision.
- Parametric Search Integration: The individual parameters within a datasheet are tagged to allow for powerful, precise parametric search engines on distributor and manufacturer websites, moving beyond simple keyword matching.

The presence of a clear revision and release date, as seen in the PDF, is a foundational element that enables these more advanced digital management practices.

LED Specification Terminology

Complete explanation of LED technical terms

Photoelectric Performance

Term Unit/Representation Simple Explanation Why Important
Luminous Efficacy lm/W (lumens per watt) Light output per watt of electricity, higher means more energy efficient. Directly determines energy efficiency grade and electricity cost.
Luminous Flux lm (lumens) Total light emitted by source, commonly called "brightness". Determines if the light is bright enough.
Viewing Angle ° (degrees), e.g., 120° Angle where light intensity drops to half, determines beam width. Affects illumination range and uniformity.
CCT (Color Temperature) K (Kelvin), e.g., 2700K/6500K Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. Determines lighting atmosphere and suitable scenarios.
CRI / Ra Unitless, 0–100 Ability to render object colors accurately, Ra≥80 is good. Affects color authenticity, used in high-demand places like malls, museums.
SDCM MacAdam ellipse steps, e.g., "5-step" Color consistency metric, smaller steps mean more consistent color. Ensures uniform color across same batch of LEDs.
Dominant Wavelength nm (nanometers), e.g., 620nm (red) Wavelength corresponding to color of colored LEDs. Determines hue of red, yellow, green monochrome LEDs.
Spectral Distribution Wavelength vs intensity curve Shows intensity distribution across wavelengths. Affects color rendering and quality.

Electrical Parameters

Term Symbol Simple Explanation Design Considerations
Forward Voltage Vf Minimum voltage to turn on LED, like "starting threshold". Driver voltage must be ≥Vf, voltages add up for series LEDs.
Forward Current If Current value for normal LED operation. Usually constant current drive, current determines brightness & lifespan.
Max Pulse Current Ifp Peak current tolerable for short periods, used for dimming or flashing. Pulse width & duty cycle must be strictly controlled to avoid damage.
Reverse Voltage Vr Max reverse voltage LED can withstand, beyond may cause breakdown. Circuit must prevent reverse connection or voltage spikes.
Thermal Resistance Rth (°C/W) Resistance to heat transfer from chip to solder, lower is better. High thermal resistance requires stronger heat dissipation.
ESD Immunity V (HBM), e.g., 1000V Ability to withstand electrostatic discharge, higher means less vulnerable. Anti-static measures needed in production, especially for sensitive LEDs.

Thermal Management & Reliability

Term Key Metric Simple Explanation Impact
Junction Temperature Tj (°C) Actual operating temperature inside LED chip. Every 10°C reduction may double lifespan; too high causes light decay, color shift.
Lumen Depreciation L70 / L80 (hours) Time for brightness to drop to 70% or 80% of initial. Directly defines LED "service life".
Lumen Maintenance % (e.g., 70%) Percentage of brightness retained after time. Indicates brightness retention over long-term use.
Color Shift Δu′v′ or MacAdam ellipse Degree of color change during use. Affects color consistency in lighting scenes.
Thermal Aging Material degradation Deterioration due to long-term high temperature. May cause brightness drop, color change, or open-circuit failure.

Packaging & Materials

Term Common Types Simple Explanation Features & Applications
Package Type EMC, PPA, Ceramic Housing material protecting chip, providing optical/thermal interface. EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life.
Chip Structure Front, Flip Chip Chip electrode arrangement. Flip chip: better heat dissipation, higher efficacy, for high-power.
Phosphor Coating YAG, Silicate, Nitride Covers blue chip, converts some to yellow/red, mixes to white. Different phosphors affect efficacy, CCT, and CRI.
Lens/Optics Flat, Microlens, TIR Optical structure on surface controlling light distribution. Determines viewing angle and light distribution curve.

Quality Control & Binning

Term Binning Content Simple Explanation Purpose
Luminous Flux Bin Code e.g., 2G, 2H Grouped by brightness, each group has min/max lumen values. Ensures uniform brightness in same batch.
Voltage Bin Code e.g., 6W, 6X Grouped by forward voltage range. Facilitates driver matching, improves system efficiency.
Color Bin 5-step MacAdam ellipse Grouped by color coordinates, ensuring tight range. Guarantees color consistency, avoids uneven color within fixture.
CCT Bin 2700K, 3000K etc. Grouped by CCT, each has corresponding coordinate range. Meets different scene CCT requirements.

Testing & Certification

Term Standard/Test Simple Explanation Significance
LM-80 Lumen maintenance test Long-term lighting at constant temperature, recording brightness decay. Used to estimate LED life (with TM-21).
TM-21 Life estimation standard Estimates life under actual conditions based on LM-80 data. Provides scientific life prediction.
IESNA Illuminating Engineering Society Covers optical, electrical, thermal test methods. Industry-recognized test basis.
RoHS / REACH Environmental certification Ensures no harmful substances (lead, mercury). Market access requirement internationally.
ENERGY STAR / DLC Energy efficiency certification Energy efficiency and performance certification for lighting. Used in government procurement, subsidy programs, enhances competitiveness.