Table of Contents
- 1. Product Overview
- 1.1 General Description
- 1.2 Features
- 1.3 Applications
- 2. Technical Parameters
- 2.1 Electrical and Optical Characteristics at Ts=25°C
- 2.2 Absolute Maximum Ratings
- 3. Optical Characteristics Curves
- 4. Package Dimensions and Mechanical Information
- 5. Binning System
- 6. Packaging and Ordering Information
- 7. Reliability Testing
- 8. SMT Reflow Soldering Instructions
- 9. Handling Precautions and Storage
- 10. Application Notes
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
1.1 General Description
This full-color SMD LED package integrates red, green, and blue chips in a single compact form factor measuring 2.8mm x 2.7mm x 3.0mm. It features a matte surface finish to reduce glare and enhance contrast, making it ideal for high-quality display applications. The product is designed for outdoor full-color video screens, indoor and outdoor decorative lighting, amusement equipment, and general lighting use.
1.2 Features
- Non-reflective matte surface for improved visual contrast.
- High luminous intensity with low power dissipation.
- Good reliability and long operational life.
- Water-resistant to IPX6 standard.
- Moisture sensitivity level: 5a.
- RoHS compliant and lead-free reflow soldering compatible.
1.3 Applications
- Outdoor full-color video screens.
- Indoor and outdoor decorative lighting.
- Amusement and entertainment lighting.
- General purpose illumination.
2. Technical Parameters
2.1 Electrical and Optical Characteristics at Ts=25°C
The following table summarizes key parameters. Red forward voltage is 1.7V to 2.4V; green and blue are 2.7V to 3.4V at 20mA. Dominant wavelengths: Red 617-628nm, Green 520-545nm, Blue 460-475nm. Luminous intensity: Red 800-1800 mcd, Green 2000-4500 mcd, Blue 400-900 mcd. Viewing angle: Red 70-80°, Green 60-70°, Blue 75-85°.
| Parameter | Red | Green | Blue | Unit |
|---|---|---|---|---|
| Reverse Current (VR=5V) | 6 | 6 | 6 | μA |
| Forward Voltage (min) | 1.7 | 2.7 | 2.7 | V |
| Forward Voltage (max) | 2.4 | 3.4 | 3.4 | V |
| Dominant Wavelength | 617-628 | 520-545 | 460-475 | nm |
| Spectral Bandwidth | 24 | 38 | 30 | nm |
| Luminous Intensity (min) | 800 | 2000 | 400 | mcd |
| Luminous Intensity (avg) | 1200 | 3000 | 600 | mcd |
| Luminous Intensity (max) | 1800 | 4500 | 900 | mcd |
| Viewing Angle | 70-80 | 60-70 | 75-85 | deg |
2.2 Absolute Maximum Ratings
Maximum forward current: Red 25mA, Green/Blue 20mA. Peak forward current (1/10 duty, 0.1ms): 80mA for all colors. Reverse voltage: 5V. Operating temperature: -30°C to +85°C. Storage temperature: -40°C to +100°C. Power dissipation: Red 60mW, Green 68mW, Blue 68mW. ESD rating (HBM): 1000V.
3. Optical Characteristics Curves
Figure 1-6 shows forward voltage versus forward current for each color channel, demonstrating typical diode behavior. Figure 1-7 illustrates relative intensity as a function of forward current, indicating a near-linear relationship within the operating range. Figure 1-8 depicts the variation of luminous intensity with ambient temperature; intensity decreases at elevated temperatures. Figure 1-9 provides a derating curve of forward current relative to solder point temperature to ensure safe operation. Figure 1-10 presents the spectral distribution, with peaks corresponding to the dominant wavelengths of each chip. Figures 1-11 and 1-12 show the radiation patterns along X-X and Y-Y axes, confirming wide viewing angles suitable for display applications.
4. Package Dimensions and Mechanical Information
Package dimensions: 2.8mm (L) x 2.7mm (W) x 3.0mm (H). Pin configuration: 1R+ (Red anode), 2R- (Red cathode), 3G+ (Green anode), 4G- (Green cathode), 5B+ (Blue anode), 6B- (Blue cathode). Polarity is marked on the bottom view of the package. A recommended soldering pad pattern is shown in Figure 1-5. All dimensions are in millimeters with a tolerance of ±0.1mm unless otherwise noted.
5. Binning System
Each LED is binned according to luminous intensity (IV), forward voltage (VF), and dominant wavelength (Wd) to ensure consistency within production lots. The bin code is printed on the reel label along with part number, lot number, quantity, and date. This allows customers to select LEDs with matched characteristics for uniform color and brightness in large displays.
6. Packaging and Ordering Information
Standard packaging quantity is 2000 pieces per reel. Carrier tape and reel dimensions are specified in section 2.1. Moisture-resistant packing includes desiccant and a humidity indicator card inside an anti-static aluminum foil bag, followed by cardboard boxes for shipping multiple reels. The label contains all necessary ordering and binning information.
7. Reliability Testing
Reliability tests are conducted per industry standards: resistance to soldering heat (260°C, 3 times), thermal shock (-40°C to +100°C, 500 cycles), high temperature storage (100°C, 1000h), low temperature storage (-40°C, 1000h), room temperature operating life (25°C, 20mA, 1000h), high temperature high humidity life (85°C/85% RH, 10mA, 500h), temperature humidity storage (85°C/85%, 1000h), and low temperature operating life (-40°C, 20mA, 1000h). Acceptance criteria: forward voltage shift ≤10%, reverse current ≤10μA, average luminous intensity degradation ≤30%, and no physical damage.
8. SMT Reflow Soldering Instructions
Recommended reflow profile: ramp-up ≤4°C/s, preheat at 150-200°C for 60-120s, time above 217°C ≤60s, peak temperature 250°C for ≤10s, cooling ≤6°C/s, total time from 25°C to peak ≤8 minutes. Only one reflow pass is allowed. Use middle-temperature solder paste. For hand soldering: iron temperature <300°C, contact time <3 seconds, one time only. For repair, use a double-head soldering iron. Cleaning: if needed, use isopropyl alcohol (IPA); do not use ultrasonic cleaning.
9. Handling Precautions and Storage
Storage before opening: ≤30°C, ≤60% RH, shelf life 1 year. After opening, solder within 24 hours or store at ≤30°C and ≤10% RH. If moisture indicator shows ≥30% or storage time has exceeded, bake at 65±5°C for 24-48 hours depending on duration. Anti-static measures: maintain workstation potential ≤150V, wear grounded wrist straps. Reverse voltage should be kept below 10V to prevent damage. For reliable operation, ensure LED surface temperature ≤55°C and lead temperature ≤75°C. Do not touch the epoxy surface; handle by the sides using tweezers or appropriate tools.
10. Application Notes
For outdoor full-color screens, ensure proper heat sinking and use constant-current drivers to maintain consistent brightness. The matte surface improves contrast under high ambient light. Use PWM dimming for effective color mixing. Provide ESD protection on the PCB, such as TVS diodes. The IPX6 rating allows the LED to be used in wet or dusty environments. System-level thermal management is critical to keep junction temperatures within safe limits, ensuring long life and color stability.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |