Table of Contents
- 1. Product Overview
- 1.1 Target Applications
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics (Ta=25°C)
- 3. Binning System Explanation
- 3.1 Luminous Intensity Binning
- 3.2 Dominant Wavelength Binning
- 4. Performance Curve Analysis
- 4.1 Spectral Distribution
- 4.2 Directivity Pattern
- 4.3 Electrical Characteristics
- 4.4 Temperature Dependence
- 5. Mechanical and Package Information
- 5.1 Package Dimensions
- 5.2 Polarity Identification
- 6. Soldering and Assembly Guidelines
- 6.1 Lead Forming
- 6.2 Storage Conditions
- 6.3 Soldering Process
- 7. Packaging and Ordering Information
- 7.1 Moisture Resistant Packing
- 7.2 Carrier Tape and Reel Specifications
- 7.3 Packing Quantities
- 7.4 Label Explanation & Part Numbering
- 8. Application Design Considerations
- 8.1 Driver Circuit Design
- 8.2 Thermal Management
- 8.3 Optical Integration
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 10.1 What is the difference between Peak Wavelength and Dominant Wavelength?
- 10.2 Can I drive this LED at 160mA continuously?
- 10.3 How do I interpret the viewing angle of 90°/45°?
- 10.4 Why is storage condition important for LEDs?
- 11. Practical Application Example
- 12. Operating Principle
1. Product Overview
This document provides the complete technical specifications for the 3474DKRR/MS, a precision oval-shaped LED lamp. The device is engineered using AlGaInP chip technology to emit a brilliant red color, encapsulated within a red diffused lens. Its primary design purpose is for use in passenger information systems and various signage applications where clear, defined visual communication is critical.
The core advantages of this LED include its high luminous intensity output, a uniquely oval spatial radiation pattern that is well-defined, and a wide viewing angle configuration of 90° in the X-axis and 45° in the Y-axis. This asymmetric viewing angle is specifically tailored to match the requirements of color-mixing applications in signs. The package is constructed with UV-resistant epoxy resin, ensuring long-term reliability in outdoor environments. Furthermore, the product is compliant with RoHS, EU REACH, and halogen-free standards (Br <900 ppm, Cl <900 ppm, Br+Cl <1500 ppm), making it suitable for global markets with stringent environmental regulations.
1.1 Target Applications
The 3474DKRR/MS is ideally suited for applications requiring high visibility and color consistency. Its primary target markets include:
- Color Graphic Signs: Used in public transportation, airports, and stadiums.
- Message Boards: For displaying dynamic information in public spaces.
- Variable Message Signs (VMS): Critical for traffic management and highway information systems.
- Commercial Outdoor Advertising: Providing bright and reliable illumination for advertising displays.
2. In-Depth Technical Parameter Analysis
2.1 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. Operation under or at these limits is not guaranteed.
- Reverse Voltage (VR): 5V. Exceeding this voltage in reverse bias can cause junction breakdown.
- Forward Current (IF): 50 mA (Continuous).
- Peak Forward Current (IFP): 160 mA (Duty cycle 1/10 @ 1kHz). This allows for brief pulses of higher current, useful for multiplexing in display applications.
- Power Dissipation (Pd): 120 mW. This is the maximum power the package can dissipate at Ta=25°C. Proper thermal management is required if operating near maximum current.
- Operating Temperature (Topr): -40°C to +85°C. This wide range ensures functionality in harsh outdoor environments.
- Storage Temperature (Tstg): -40°C to +100°C.
- Soldering Temperature (Tsol): 260°C for 5 seconds. This is typical for wave or reflow soldering processes.
2.2 Electro-Optical Characteristics (Ta=25°C)
These parameters are measured under standard test conditions (IF=20mA) and represent typical device performance.
- Luminous Intensity (Iv): 1976-4600 mcd (Typical: 2800 mcd). This high output is a key feature for daylight visibility.
- Viewing Angle (2θ1/2): X: 90°, Y: 45°. The oval pattern is optimized for horizontal viewing in signage.
- Peak Wavelength (λp): 632 nm (Typical). The specific wavelength of maximum spectral emission.
- Dominant Wavelength (λd): 619-629 nm (Typical: 621 nm). This defines the perceived color (brilliant red).
- Spectral Bandwidth (Δλ): 20 nm (Typical). Indicates the spectral purity of the emitted light.
- Forward Voltage (VF): 1.6V - 2.6V (at IF=20mA). Must be considered for driver circuit design.
- Reverse Current (IR): 10 μA Max (at VR=5V).
3. Binning System Explanation
To ensure color and brightness consistency in production, LEDs are sorted into bins. This allows designers to select parts that meet specific application requirements.
3.1 Luminous Intensity Binning
Bins are defined with a ±10% tolerance. Designers can choose bins based on required brightness levels, with higher bins (e.g., RE) offering maximum intensity.
- RA: 1976 - 2370 mcd
- RB: 2370 - 2840 mcd
- RC: 2840 - 3400 mcd
- RD: 3400 - 4080 mcd
- RE: 4080 - 4600 mcd
3.2 Dominant Wavelength Binning
Wavelength bins ensure color uniformity across a display. The tolerance is ±1nm.
- R1: 619 - 624 nm
- R2: 624 - 629 nm
4. Performance Curve Analysis
The datasheet provides several characteristic curves that are essential for understanding device behavior under different operating conditions.
4.1 Spectral Distribution
The Relative Intensity vs. Wavelength curve shows a narrow, Gaussian-like distribution centered around 632 nm (peak), with a typical bandwidth of 20 nm. This confirms the pure red color emission.
4.2 Directivity Pattern
The radiation pattern plot visually confirms the oval shape, with the 1/2 intensity points at 90° (horizontal) and 45° (vertical). This is crucial for designing optical systems to achieve desired illumination profiles.
4.3 Electrical Characteristics
The Forward Current vs. Forward Voltage (I-V) curve shows the typical exponential relationship of a diode. At the test current of 20mA, the forward voltage typically falls between 1.6V and 2.6V. The Relative Intensity vs. Forward Current curve is nearly linear in the operating range, indicating that brightness can be effectively controlled via current.
4.4 Temperature Dependence
The Relative Intensity vs. Ambient Temperature curve shows that luminous output decreases as temperature increases, a common characteristic of LEDs. The Forward Current vs. Ambient Temperature curve (likely at constant voltage) illustrates how the device's operating point shifts with temperature, important for thermal management in the final application.
5. Mechanical and Package Information
5.1 Package Dimensions
The LED features a standard oval lamp package. Key dimensions include the overall body size and lead spacing. The leads are on a 2.54mm pitch, compatible with standard PCB layouts. A critical note is the maximum 1.5mm protrusion of resin under the flange, which must be accounted for in mechanical mounting and PCB keep-out areas. All unspecified dimensions have a tolerance of ±0.25mm.
5.2 Polarity Identification
The cathode is typically indicated by a flat side on the lens or a shorter lead. The datasheet diagram should be consulted for the exact marking on this specific package (3474DKRR/MS). Correct polarity is essential to prevent reverse bias damage.
6. Soldering and Assembly Guidelines
Proper handling is critical to maintain LED performance and reliability.
6.1 Lead Forming
- Bending must occur at least 3mm from the base of the epoxy bulb to avoid stress on the internal die attach.
- Forming should always be done before soldering.
- Excessive stress during forming can crack the epoxy or damage the wire bonds.
- Cut leads at room temperature; high-temperature cutting can induce thermal shock.
- PCB holes must align perfectly with LED leads to avoid mounting stress, which can degrade the epoxy seal over time.
6.2 Storage Conditions
- Recommended storage: ≤30°C and ≤70% Relative Humidity.
- Shelf life after shipping: 3 months under these conditions.
- For longer storage (up to 1 year), devices should be kept in a sealed container with a nitrogen atmosphere and desiccant.
- Avoid rapid temperature changes in humid environments to prevent condensation on the components.
6.3 Soldering Process
- During hand or wave soldering, the solder joint should be more than 3mm away from the epoxy bulb.
- It is recommended to solder only up to the base of the tie bar on the leadframe.
- The maximum soldering temperature is 260°C for 5 seconds, which is compatible with standard lead-free reflow profiles.
7. Packaging and Ordering Information
7.1 Moisture Resistant Packing
The LEDs are supplied in moisture-resistant packaging to prevent damage during storage and transit. They are typically housed on embossed carrier tapes.
7.2 Carrier Tape and Reel Specifications
Detailed tape dimensions are provided, including feed hole pitch (P=12.70mm), component pitch (F=2.54mm), and pocket dimensions. These are essential for setting up automated pick-and-place equipment.
7.3 Packing Quantities
- Standard packing: 2500 pieces per inner carton.
- Shipping packing: 10 inner cartons (25,000 pieces) per outside carton.
7.4 Label Explanation & Part Numbering
The packaging label includes critical information for traceability and specification:
- CPN: Customer's internal part number.
- P/N: Manufacturer's part number (e.g., 3474DKRR/MS).
- QTY: Quantity in the package.
- CAT: Luminous Intensity bin code (e.g., RA, RB, RC...).
- HUE: Dominant Wavelength bin code (e.g., R1, R2).
- REF: Forward Voltage bin code (if applicable).
- LOT No: Manufacturing lot number for quality tracking.
The part number structure 3474 D K R R - □ □ □ □ allows for the specification of different bins and optional features.
8. Application Design Considerations
8.1 Driver Circuit Design
Due to the diode's exponential I-V characteristic, current regulation (not voltage regulation) is strongly recommended for driving LEDs. A simple series resistor can be used for basic applications, but a constant current driver provides better stability over temperature and supply voltage variations. The maximum continuous current is 50mA; for pulsed operation, refer to the IFP rating.
8.2 Thermal Management
While the device has a wide operating temperature range, maintaining a lower junction temperature extends lifetime and maintains light output. Ensure adequate PCB copper area or heatsinking if operating near maximum current (IF=50mA) or in high ambient temperatures.
8.3 Optical Integration
The asymmetric (oval) radiation pattern is ideal for illuminating rectangular areas common in signs. When designing an array, consider the viewing angles to ensure uniform appearance from the intended viewing positions. Mixing different intensity/wavelength bins in the same display should be avoided to prevent visible inconsistencies.
9. Technical Comparison and Differentiation
The 3474DKRR/MS differentiates itself through its specific oval beam pattern, which is not commonly found in standard round LEDs. This provides a more efficient and tailored light distribution for horizontal signage without the need for secondary optics. Its high luminous intensity from an AlGaInP chip offers superior brightness and color saturation compared to some alternative technologies for red emission. The combination of wide operating temperature, environmental compliance, and a well-defined binning structure makes it a robust and predictable choice for professional signage applications.
10. Frequently Asked Questions (FAQ)
10.1 What is the difference between Peak Wavelength and Dominant Wavelength?
Peak Wavelength (λp) is the wavelength at which the spectral power distribution is maximum (632 nm typical). Dominant Wavelength (λd) is the single wavelength of monochromatic light that matches the perceived color of the LED (621 nm typical). For LEDs, the dominant wavelength is often more relevant for color specification.
10.2 Can I drive this LED at 160mA continuously?
No. The 160mA rating is for peak forward current under pulsed conditions (duty cycle 1/10 @ 1kHz). The maximum continuous forward current (IF) is 50mA. Exceeding this can lead to overheating, accelerated lumen depreciation, and catastrophic failure.
10.3 How do I interpret the viewing angle of 90°/45°?
This indicates the angular spread where the luminous intensity is at least half of the maximum intensity (the half-intensity points). The pattern is oval: 90° in the horizontal (X) plane and 45° in the vertical (Y) plane. This is ideal for wide horizontal viewing as found in roadside signs.
10.4 Why is storage condition important for LEDs?
LED packages can absorb moisture from the atmosphere. During the high-temperature soldering process, this trapped moisture can rapidly expand, causing internal delamination or "popcorning," which cracks the package and destroys the device. The specified storage conditions and shelf life prevent excessive moisture absorption.
11. Practical Application Example
Scenario: Designing a Single-Line Text Display for a Bus Stop.
- Requirements: Bright red text visible in direct sunlight, wide horizontal viewing for pedestrians, continuous operation.
- LED Selection: The 3474DKRR/MS is chosen for its high intensity (select bin RD or RE for maximum brightness) and 90° horizontal viewing angle.
- Circuit Design: A constant current driver set to 20mA per LED is designed. This provides the typical luminous intensity while ensuring long-term reliability and consistency. Series resistors are calculated based on the driver's output voltage and the LED's VF range.
- Mechanical Layout: LEDs are placed on a PCB with holes matching the 2.54mm lead pitch. The oval lens orientation is aligned to maximize the 90° spread along the row of text. A diffuser panel may be placed in front to blend individual points into smooth characters.
- Thermal Consideration: The PCB is designed with sufficient copper area to dissipate heat, as the display may be enclosed and exposed to summer sun.
12. Operating Principle
The 3474DKRR/MS is a semiconductor light source. Its core is a chip made of Aluminum Gallium Indium Phosphide (AlGaInP). When a forward voltage is applied, electrons and holes are injected into the active region of the semiconductor where they recombine. This recombination process releases energy in the form of photons (light). The specific composition of the AlGaInP alloy determines the bandgap energy, which directly defines the wavelength (color) of the emitted light—in this case, in the red spectrum (~621-632 nm). The red diffused epoxy lens encapsulates the chip, providing mechanical protection, shaping the radiation pattern into an oval, and diffusing the light to create a more uniform appearance.
13. Technology Trends
In the field of signage and specialized lighting, LED technology continues to evolve towards higher efficiency (more lumens per watt), improved color rendering, and greater optical control. While standard white LEDs advance rapidly, discrete colored LEDs like the AlGaInP-based red remain crucial for applications requiring specific saturated colors, high reliability, and simple drive electronics. Trends include the integration of onboard control circuitry (e.g., addressable RGB LEDs) and further miniaturization. However, for robust, high-brightness monochromatic applications like transportation signage, discrete components with proven reliability and specific beam patterns, such as the oval lamp discussed here, maintain a significant role in design.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |