Table of Contents
- 1. Product Overview
- 2. Absolute Maximum Ratings
- 3. Electrical & Optical Characteristics
- 3.1 Optical Parameters
- 3.2 Electrical Parameters
- 4. Binning System
- 4.1 Luminous Intensity Binning
- 4.2 Dominant Wavelength Binning
- 5. Soldering & Assembly Guidelines
- 5.1 Reflow Soldering Profiles
- 5.2 Cleaning
- 5.3 Storage & Handling
- 6. Mechanical & Packaging Information
- 6.1 Package Dimensions & Polarity
- 6.2 Tape and Reel Specifications
- 7. Application Notes & Design Considerations
- 7.1 Drive Circuit Design
- 7.2 Electrostatic Discharge (ESD) Protection
- 7.3 Thermal Management
- 8. Typical Performance Curves Analysis
- 9. Reliability & Application Scope
- 10. Technical Comparison & Trends
- 11. Frequently Asked Questions (FAQ)
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a surface-mount device (SMD) Chip LED designed for reverse mounting applications. The component is a blue light-emitting diode utilizing InGaN (Indium Gallium Nitride) technology, encapsulated in a water-clear lens package. It is engineered for compatibility with automated assembly processes, including pick-and-place equipment, and is suitable for standard infrared (IR) and vapor phase reflow soldering. The product adheres to environmental standards, being RoHS compliant and classified as a green product.
The primary application of this LED is in electronic equipment where space-saving and efficient assembly are critical. Its reverse-mount design allows for innovative PCB layouts and lighting solutions. The device is supplied in industry-standard 8mm tape on 7-inch diameter reels, facilitating high-volume manufacturing.
2. Absolute Maximum Ratings
The following table lists the stress limits beyond which permanent damage to the device may occur. These ratings are specified at an ambient temperature (Ta) of 25°C.
- Power Dissipation: 76 mW
- Peak Forward Current: 100 mA (at 1/10 duty cycle, 0.1ms pulse width)
- Continuous DC Forward Current (IF): 20 mA
- Current Derating: Linear reduction from 25°C at a rate of 0.25 mA/°C
- Reverse Voltage (VR): 5 V (Note: Continuous operation at reverse voltage is not permitted)
- Operating Temperature Range: -55°C to +85°C
- Storage Temperature Range: -55°C to +85°C
- Soldering Temperature Tolerance:
- Wave Soldering: 260°C for 5 seconds max.
- Infrared (IR) Reflow: 260°C for 5 seconds max.
- Vapor Phase Reflow: 215°C for 3 minutes max.
Exceeding these limits, especially the reverse voltage and current ratings, can lead to immediate or latent device failure. The derating curve for forward current is crucial for designs operating at elevated ambient temperatures to ensure long-term reliability.
3. Electrical & Optical Characteristics
The typical performance parameters are measured at Ta=25°C under the specified test conditions. These values define the expected operational behavior of the LED.
3.1 Optical Parameters
- Luminous Intensity (Iv): 45.0 - 280.0 mcd (min - max) at IF = 20 mA. Measured with a sensor/filter approximating the CIE photopic eye-response curve.
- Viewing Angle (2θ1/2): 70 degrees (typical). Defined as the full angle at which intensity is half the peak axial intensity.
- Peak Emission Wavelength (λP): 468 nm (typical). The wavelength at which the spectral power distribution is maximum.
- Dominant Wavelength (λd): 465.0 - 475.0 nm at IF = 20 mA. The single wavelength perceived by the human eye that defines the color, derived from the CIE chromaticity diagram.
- Spectral Line Half-Width (Δλ): 25 nm (typical). The spectral width measured at half the maximum intensity (FWHM).
3.2 Electrical Parameters
- Forward Voltage (VF): 3.0 - 3.8 V (typical - max) at IF = 20 mA.
- Reverse Current (IR): 100 µA (max) at VR = 5V.
- Capacitance (C): 40 pF (typical) at VF=0V, f=1 MHz.
The forward voltage range is important for driver circuit design, especially when multiple LEDs are connected in parallel, to ensure current sharing and uniform brightness.
4. Binning System
To manage production variations, LEDs are sorted into bins based on key performance parameters. This allows designers to select components that meet specific brightness and color consistency requirements for their application.
4.1 Luminous Intensity Binning
Binned at IF = 20 mA. Tolerance within each bin is +/-15%.
- Code P: 45.0 - 71.0 mcd
- Code Q: 71.0 - 112.0 mcd
- Code R: 112.0 - 180.0 mcd
- Code S: 180.0 - 280.0 mcd
4.2 Dominant Wavelength Binning
Binned at IF = 20 mA. Tolerance for each bin is +/- 1 nm.
- Code AC: 465.0 - 470.0 nm
- Code AD: 470.0 - 475.0 nm
Selecting LEDs from a single bin or adjacent bins is critical for applications requiring uniform color and brightness across multiple units, such as in backlighting arrays or status indicator panels.
5. Soldering & Assembly Guidelines
Proper handling and soldering are essential to prevent damage and ensure reliability.
5.1 Reflow Soldering Profiles
The datasheet provides suggested temperature profiles for both standard and lead-free (Pb-free) solder processes. Key parameters include:
- Pre-heat Zone: Gradual ramp to prevent thermal shock.
- Soak Zone: Allows for temperature stabilization across the PCB.
- Reflow Zone: Peak temperature must not exceed 260°C, and the time above 240°C (for Pb-free) should be controlled as per the profile.
- Cooling Zone: Controlled ramp-down to solidify solder joints properly.
For Pb-free processes, it is explicitly noted that SnAgCu solder paste must be used.
5.2 Cleaning
Unspecified chemical cleaners can damage the LED package. If cleaning is necessary post-soldering, it is recommended to:
- Immerse the LED in ethyl alcohol or isopropyl alcohol at normal room temperature.
- Limit immersion time to less than one minute.
- Avoid ultrasonic cleaning unless specifically validated, as it may cause mechanical stress.
5.3 Storage & Handling
- Store in an environment not exceeding 30°C and 70% relative humidity.
- LEDs removed from their original moisture-barrier packaging should be reflow-soldered within one week.
- For longer storage outside the original pack, use a sealed container with desiccant or a nitrogen desiccator.
- Components stored out of bag for more than a week require baking at approximately 60°C for at least 24 hours before assembly to remove absorbed moisture and prevent "popcorning" during reflow.
6. Mechanical & Packaging Information
6.1 Package Dimensions & Polarity
The LED is housed in a standard EIA package. The detailed mechanical drawing (implied in the datasheet) would show key dimensions including length, width, height, and the cathode/anode pad identification. The "reverse mount" feature typically implies a specific pad layout or lens orientation designed for mounting on the opposite side of the PCB relative to standard LEDs. The suggested soldering pad layout is provided to ensure proper solder joint formation and mechanical stability.
6.2 Tape and Reel Specifications
The component is supplied in 8mm wide embossed carrier tape on 7-inch (178mm) diameter reels.
- Pieces per Reel: 3000
- Minimum Order Quantity (MOQ): 500 pieces for remainder quantities.
- Cover Tape: Empty component pockets are sealed with top cover tape.
- Missing Components: A maximum of two consecutive missing LEDs is allowed per reel specification.
- The packaging conforms to ANSI/EIA-481-1-A-1994 standards for handling and shipping.
7. Application Notes & Design Considerations
7.1 Drive Circuit Design
LEDs are current-operated devices. Their brightness is primarily a function of forward current (IF), not voltage.
- Recommended Circuit (Model A): A current-limiting resistor should be placed in series with each LED, even when multiple LEDs are connected in parallel to a voltage source. This resistor (Rlimit) is calculated using Ohm's Law: Rlimit = (Vsupply - VF) / IF. This ensures consistent current through each LED, compensating for natural variations in forward voltage (VF) from device to device, which leads to uniform brightness.
- Non-Recommended Circuit (Model B): Directly connecting multiple LEDs in parallel without individual series resistors is discouraged. Small differences in the I-V characteristics of each LED can cause significant current imbalance, where one LED may draw much more current than others, leading to uneven brightness and potential overstress of the highest-current device.
7.2 Electrostatic Discharge (ESD) Protection
This LED is susceptible to damage from electrostatic discharge. Precautions must be taken during handling and assembly:
- Operators must wear grounded wrist straps or anti-static gloves.
- All workstations, tools, and machinery must be properly grounded.
- Use ionizers to neutralize static charge that may accumulate on the plastic lens due to friction during handling.
- Store and transport LEDs in conductive or anti-static containers.
7.3 Thermal Management
While the power dissipation is relatively low (76 mW max), effective thermal management is still important for longevity, especially at high ambient temperatures or high drive currents. The derating specification of 0.25 mA/°C above 25°C must be factored into the design. Ensuring adequate copper area around the LED pads on the PCB helps dissipate heat and maintain lower junction temperature, which preserves luminous output and extends operational life.
8. Typical Performance Curves Analysis
The datasheet references typical characteristic curves (e.g., relative luminous intensity vs. forward current, forward voltage vs. temperature, spectral distribution). While the specific graphs are not rendered in the provided text, their implications are standard:
- IV vs. IF Curve: Shows that luminous intensity increases with forward current but may become sub-linear at higher currents due to efficiency droop and increased heat.
- VF vs. Temperature Curve: Demonstrates that the forward voltage has a negative temperature coefficient (decreases as junction temperature increases). This is a critical factor for constant-current drivers.
- Spectral Distribution Curve: Illustrates the narrow emission band centered around the peak wavelength (468 nm), which is characteristic of InGaN blue LEDs.
9. Reliability & Application Scope
The device is intended for use in ordinary electronic equipment such as office automation devices, communication equipment, and household appliances. For applications requiring exceptional reliability where failure could risk life or health (e.g., aviation, medical devices, critical safety systems), a specific technical consultation with the component manufacturer is mandatory prior to design-in. The specified operating and storage temperature ranges (-55°C to +85°C) indicate robustness suitable for a wide array of commercial and industrial environments.
10. Technical Comparison & Trends
Reverse Mount Advantage: This design allows the LED to be mounted on the opposite side of the PCB from the viewer, with light emitted through a hole or aperture in the board. This enables sleek, flat-panel designs where the light source is hidden, providing only the emitted light without visible components. It contrasts with traditional top-mount LEDs where the package is visible on the surface.
InGaN Technology: The use of Indium Gallium Nitride semiconductor material is standard for high-efficiency blue (and green) LEDs. It offers good luminous efficacy and stability. The evolution in this field focuses on increasing efficiency (lumens per watt), improving color consistency (tighter binning), and enhancing reliability under high-temperature and high-current operating conditions, often driven by demands from general lighting and automotive applications.
11. Frequently Asked Questions (FAQ)
Q1: Can I drive this LED at 30 mA for higher brightness?
A1: No. The absolute maximum continuous DC forward current is 20 mA. Exceeding this rating will reduce lifespan and may cause immediate failure. For higher brightness, select an LED bin with higher luminous intensity or a different LED model rated for higher current.
Q2: What is the difference between peak wavelength and dominant wavelength?
A2: Peak wavelength (λP) is the physical wavelength where the LED emits the most optical power. Dominant wavelength (λd) is a calculated value based on human color perception (CIE chart) that defines the perceived color. For monochromatic LEDs like this blue one, they are typically close, but λd is the relevant parameter for color matching.
Q3: Why is a series resistor necessary for each parallel LED?
A3: Due to manufacturing tolerances, the forward voltage (VF) of LEDs varies slightly. Without a series resistor to limit current, LEDs with a lower VF will draw disproportionately more current in a parallel configuration, leading to brightness mismatch and potential overcurrent failure. The resistor acts as a simple, stabilizing ballast.
Q4: How do I interpret the bin codes when ordering?
A4: You must specify both the Intensity Bin Code (e.g., "S" for highest brightness) and the Wavelength Bin Code (e.g., "AC" for 465-470 nm). A full order code would specify something like LTST-C21TBKT-S-AC to get devices from those specific bins, ensuring brightness and color consistency in your production run.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |