Table of Contents
- 1. Product Overview
- 1.1 Core Features and Advantages
- 2. Technical Specifications Deep Dive
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Binning System Explanation
- 3.1 Forward Voltage Binning
- 3.2 Luminous Intensity Binning
- 3.3 Dominant Wavelength Binning
- 4. Performance Curve Analysis
- 4.1 Luminous Intensity vs. Forward Current (I-V Curve)
- 4.2 Temperature Dependence
- 4.3 Spectral Characteristics
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions and Polarity
- 5.2 Tape and Reel Specifications
- 6. Soldering and Assembly Guidelines
- 6.1 Recommended Reflow Profiles
- 6.2 Storage and Handling
- 6.3 ESD (Electrostatic Discharge) Precautions
- 7. Application Notes and Design Considerations
- 7.1 Intended Use and Limitations
- 7.2 Drive Circuit Design
- 7.3 Thermal Management
- 8. Technical Comparison and Trends
- 8.1 Differentiation
- 8.2 Technology and Trends
- 9. Frequently Asked Questions (FAQ)
- 9.1 Can I drive this LED without a current-limiting resistor?
- 9.2 Why is there such a wide range in luminous intensity (28-180 mcd)?
- 9.3 What is the difference between peak wavelength and dominant wavelength?
- 9.4 How do I interpret the soldering profile graphs?
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document provides the complete technical specifications for a high-performance, reverse mount surface-mount device (SMD) LED emitting blue light. The component is designed for automated assembly processes and is compliant with RoHS and green product standards. Its primary application is in electronic equipment requiring reliable, compact light sources.
1.1 Core Features and Advantages
The LED offers several key advantages for modern electronics manufacturing:
- Environmental Compliance: The product meets RoHS (Restriction of Hazardous Substances) directives and is classified as a green product.
- Reverse Mount Design: This specific package style is optimized for applications where the LED is mounted with the lens facing away from the circuit board, often for side-firing or edge-lighting effects.
- Manufacturing Compatibility: It is supplied in standard 8mm tape on 7-inch diameter reels, making it fully compatible with high-speed automatic pick-and-place equipment used in volume production.
- Process Compatibility: The device is designed to withstand standard infrared (IR) reflow, vapor phase reflow, and wave soldering processes, offering flexibility in assembly line setup.
- Standardization: It conforms to EIA (Electronic Industries Alliance) standard package dimensions, ensuring interchangeability and ease of design.
- Drive Simplicity: The LED is I.C. (Integrated Circuit) compatible, meaning it can be easily driven by standard logic-level outputs with appropriate current limiting.
2. Technical Specifications Deep Dive
This section provides a detailed, objective analysis of the LED's key parameters, derived from the Absolute Maximum Ratings and Electrical/Optical Characteristics tables.
2.1 Absolute Maximum Ratings
These ratings define the stress limits beyond which permanent damage to the device may occur. Operation at or beyond these limits is not guaranteed.
- Power Dissipation (Pd): 76 mW. This is the maximum amount of power the LED package can dissipate as heat at an ambient temperature (Ta) of 25°C. Exceeding this will cause excessive junction temperature rise.
- DC Forward Current (IF): 20 mA. The maximum continuous forward current recommended for reliable operation.
- Peak Forward Current: 100 mA. This is permissible only under pulsed conditions (1/10 duty cycle, 0.1ms pulse width) to achieve higher instantaneous light output without overheating.
- Derating: The DC forward current must be linearly derated by 0.25 mA for every degree Celsius the ambient temperature rises above 50°C. For example, at 70°C, the maximum continuous current would be 20 mA - (0.25 mA/°C * 20°C) = 15 mA.
- Reverse Voltage (VR): 5 V maximum. Applying a reverse voltage higher than this can cause immediate and catastrophic failure. The datasheet explicitly notes that reverse voltage cannot be used for continuous operation.
- Temperature Ranges: The device can operate and be stored within a wide temperature range of -55°C to +85°C.
- Soldering Tolerance: The LED can withstand soldering temperatures of 260°C for up to 5 seconds (IR/Wave) or 215°C for up to 3 minutes (Vapor Phase), defining the process window for PCB assembly.
2.2 Electrical and Optical Characteristics
These are the typical performance parameters measured at Ta=25°C and IF=20 mA, unless otherwise stated.
- Luminous Intensity (Iv): Ranges from a minimum of 28.0 mcd to a maximum of 180.0 mcd. The actual value for a specific unit depends on its bin code (see Section 3). Intensity is measured using a sensor filtered to match the human eye's photopic response (CIE curve).
- Viewing Angle (2θ1/2): 130 degrees. This wide viewing angle indicates a Lambertian or near-Lambertian emission pattern, suitable for applications requiring broad, even illumination rather than a focused beam.
- Peak Wavelength (λP): Typically 468 nm. This is the wavelength at which the spectral power output is highest.
- Dominant Wavelength (λd): Ranges from 465.0 nm to 475.0 nm. This is the single wavelength perceived by the human eye that defines the color (blue). It is calculated from the CIE chromaticity coordinates.
- Spectral Line Half-Width (Δλ): Approximately 25 nm. This specifies the bandwidth of the emitted light, measured as the full width at half maximum (FWHM) of the spectral peak.
- Forward Voltage (VF): Ranges from 2.80 V to 3.80 V at 20 mA. The exact value is binned (see Section 3). This parameter is critical for designing the current-limiting resistor in the drive circuit.
- Reverse Current (IR): Maximum of 10 μA when a 5V reverse bias is applied. A higher than specified leakage current may indicate damage.
- Capacitance (C): Typically 40 pF measured at 0V bias and 1 MHz frequency. This is generally negligible for most DC and low-frequency applications but could be relevant in high-speed multiplexing circuits.
3. Binning System Explanation
To ensure consistency in mass production, LEDs are sorted into bins based on key parameters. This allows designers to select parts that meet specific application requirements for color and brightness uniformity.
3.1 Forward Voltage Binning
Units are sorted by their forward voltage drop at 20 mA. Bins D7 through D11 cover the range from 2.80V to 3.80V in 0.2V steps, with a tolerance of ±0.1V within each bin. Selecting LEDs from the same voltage bin helps ensure uniform current sharing when multiple devices are connected in parallel.
3.2 Luminous Intensity Binning
This binning categorizes LEDs by their light output. Bins N, P, Q, and R cover intensity ranges from 28-45 mcd, 45-71 mcd, 71-112 mcd, and 112-180 mcd, respectively. Each bin has a tolerance of ±15%. Choosing parts from a single intensity bin is crucial for applications requiring consistent brightness across multiple indicators.
3.3 Dominant Wavelength Binning
This defines the perceived color. For this blue LED, bins AC (465-470 nm) and AD (470-475 nm) are available, with a tight tolerance of ±1 nm per bin. This ensures minimal color variation in multi-LED arrays.
4. Performance Curve Analysis
While specific graphical curves are referenced in the datasheet (e.g., Fig.1, Fig.6), their typical implications are analyzed here.
4.1 Luminous Intensity vs. Forward Current (I-V Curve)
The light output (luminous intensity) of an LED is directly proportional to the forward current, up to a point. Operating at the recommended 20 mA ensures optimal efficiency and longevity. The 100 mA pulsed rating allows for brief periods of overdrive for strobe or high-brightness signaling applications, but continuous operation at such currents would violate the power dissipation rating.
4.2 Temperature Dependence
LED performance is temperature-sensitive. The forward voltage typically decreases with increasing junction temperature. More importantly, luminous intensity decreases as temperature rises. The derating specification for forward current (0.25 mA/°C above 50°C) is a direct consequence of this thermal management requirement, preventing the junction temperature from exceeding safe limits.
4.3 Spectral Characteristics
The spectral distribution curve (referenced by peak wavelength measurement) shows the intensity of light emitted at each wavelength. The dominant wavelength (λd) is derived from this curve and the CIE color space. The 25 nm spectral half-width indicates a relatively pure blue color. The peak wavelength may shift slightly with changes in drive current and temperature.
5. Mechanical and Packaging Information
5.1 Package Dimensions and Polarity
The LED conforms to a standard EIA SMD package outline. The datasheet includes a detailed dimensional drawing (all dimensions in mm). For reverse mount packages, identifying the cathode/anode orientation from the top view is critical. Typically, a marking on the package or an asymmetric feature indicates the cathode. The suggested soldering pad layout diagram ensures proper solder joint formation and mechanical stability during reflow.
5.2 Tape and Reel Specifications
The component is supplied in industry-standard 8mm carrier tape wound on 7-inch reels. Key packaging notes include: 3000 pieces per reel, a minimum pack quantity of 500 for remainders, and a maximum of two consecutive missing components allowed per reel. The packaging follows ANSI/EIA 481-1-A-1994 standards, ensuring compatibility with automated feeders.
6. Soldering and Assembly Guidelines
6.1 Recommended Reflow Profiles
The datasheet provides suggested infrared (IR) reflow profiles for both normal (tin-lead) and Pb-free solder processes. Key parameters include pre-heat zones, time above liquidus, and peak temperature (max 260°C for 5 seconds). Adhering to these profiles is essential to prevent thermal shock, which can cause package cracking or delamination, and to ensure reliable solder joints without damaging the LED chip.
6.2 Storage and Handling
Storage: LEDs should be stored in conditions not exceeding 30°C and 70% relative humidity. Components removed from their original moisture-barrier bag should be reflow-soldered within one week. For longer storage outside the bag, they must be kept in a sealed container with desiccant or in a nitrogen atmosphere. If stored unpacked for over a week, a 24-hour bake at 60°C is required before soldering to remove absorbed moisture and prevent \"popcorning\" during reflow.
Cleaning: If post-solder cleaning is necessary, only alcohol-based solvents like isopropyl alcohol or ethyl alcohol should be used. The LED should be immersed at normal temperature for less than one minute. Other unspecified chemicals may damage the epoxy lens or package.
6.3 ESD (Electrostatic Discharge) Precautions
LEDs are sensitive to electrostatic discharge. Handling must be done with proper ESD controls: using grounded wrist straps, anti-static gloves, and ensuring all equipment and work surfaces are properly grounded. A power surge can also cause immediate failure.
7. Application Notes and Design Considerations
7.1 Intended Use and Limitations
This LED is designed for ordinary electronic equipment in office, communications, and household applications. It is not recommended for safety-critical applications (aviation, medical life-support, transportation control) without prior consultation and qualification, as failure could jeopardize life or health.
7.2 Drive Circuit Design
An LED is a current-driven device. The most reliable method to drive multiple LEDs is to use a series current-limiting resistor for each LED (Circuit Model A). Connecting LEDs directly in parallel (Circuit Model B) is not recommended because small variances in forward voltage (VF) between individual units will cause significant imbalance in current distribution, leading to uneven brightness and potential overstress of the LED with the lowest VF.
The series resistor value (R) is calculated using Ohm's Law: R = (Vsupply - VF) / IF, where VF is the forward voltage of the LED (use max value from bin for reliability) and IF is the desired forward current (e.g., 20 mA).
7.3 Thermal Management
Although power dissipation is low (76 mW), proper thermal design on the PCB is still important, especially when operating at high ambient temperatures or when multiple LEDs are placed close together. Ensuring adequate copper area around the solder pads helps dissipate heat and maintain lower junction temperatures, which preserves light output and device lifetime.
8. Technical Comparison and Trends
8.1 Differentiation
The key differentiator for this product is its reverse mount configuration. Unlike standard top-emitting SMD LEDs, this package is designed to be mounted with the primary light emission parallel to the PCB surface. This is ideal for light-guide applications, edge-lit panels, and status indicators where the light needs to be directed sideways.
8.2 Technology and Trends
This LED uses an InGaN (Indium Gallium Nitride) semiconductor material, which is the standard for producing high-efficiency blue and green LEDs. The technology is mature and offers excellent reliability and performance. Industry trends continue to focus on increasing luminous efficacy (more light output per watt), improving color consistency through tighter binning, and enhancing compatibility with lead-free (Pb-free) and high-temperature soldering processes required for modern, dense PCB assemblies.
9. Frequently Asked Questions (FAQ)
9.1 Can I drive this LED without a current-limiting resistor?
No. Connecting an LED directly to a voltage source is a common cause of immediate failure. The forward voltage is not a fixed threshold but a characteristic curve. A small increase in voltage above VF causes a large, potentially destructive increase in current. A series resistor (or a constant-current driver) is mandatory.
9.2 Why is there such a wide range in luminous intensity (28-180 mcd)?
This range represents the total spread across all production. Through the binning system (N, P, Q, R), manufacturers sort LEDs into much tighter groups. For consistent brightness in your application, you should specify and purchase LEDs from a single intensity bin.
9.3 What is the difference between peak wavelength and dominant wavelength?
Peak Wavelength (λP) is the physical wavelength where the LED emits the most optical power. Dominant Wavelength (λd) is a calculated value based on how the human eye perceives color. For a monochromatic blue LED like this one, they are often close, but λd is the more relevant parameter for color matching.
9.4 How do I interpret the soldering profile graphs?
The graphs plot temperature on the Y-axis against time on the X-axis. They define a safe thermal pathway for the LED during reflow. The profile includes a gradual pre-heat ramp to minimize thermal stress, a controlled time above the solder's melting point to ensure good wetting, and a peak temperature limit (260°C) to prevent damage. The cooling rate is also controlled. Your reflow oven should be programmed to match this suggested profile.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |