Table of Contents
- 1. Product Overview
- 2. In-Depth Technical Parameter Analysis
- 2.1 Optical Characteristics
- 2.2 Electrical Characteristics
- 2.3 Absolute Maximum Ratings
- 3. Binning System Explanation
- 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Physical Dimensions
- 5.2 Pin Configuration and Polarity
- 6. Soldering and Assembly Guidelines
- 7. Application Recommendations
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Technical Comparison and Differentiation
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 10. Design and Usage Case Study
- 11. Technical Principle Introduction
- 12. Technology Trends
1. Product Overview
The LTS-5001AJR is a high-performance, low-power seven-segment numeric display designed for applications requiring clear, bright, and reliable numerical readouts. Its primary function is to visually represent digits (0-9) and some letters using individually controlled LED segments. The device is built using advanced AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor technology, which is known for producing high-efficiency red light. The display features a light gray face and white segments, providing excellent contrast for enhanced readability. It is categorized based on its luminous intensity, ensuring consistency in brightness across production batches. This component is ideal for integration into a wide range of electronic equipment where space, power efficiency, and visibility are critical factors.
2. In-Depth Technical Parameter Analysis
2.1 Optical Characteristics
The optical performance is central to the display's functionality. The key parameters, measured at a standard ambient temperature of 25°C, define its visual output.
- Average Luminous Intensity (IV): This parameter specifies the brightness of each segment. With a typical forward current (IF) of 1mA, the intensity ranges from a minimum of 320 μcd (microcandelas) to a maximum of 700 μcd. This low-current, high-brightness characteristic is a significant advantage for battery-powered devices.
- Peak Emission Wavelength (λp): The light emitted has a peak wavelength of 639 nanometers, placing it firmly in the "super red" portion of the visible spectrum. This specific shade of red is often chosen for its high visibility and eye-catching properties.
- Spectral Line Half-Width (Δλ): At 20 nm, this value indicates the spectral purity of the emitted light. A narrower half-width would indicate a more monochromatic light, but this value is typical for standard LED displays and contributes to the characteristic red color.
- Dominant Wavelength (λd): Measured at 631 nm, this is the wavelength perceived by the human eye and is the primary descriptor for the color "super red."
- Luminous Intensity Matching Ratio (IV-m): This ratio, specified as 2:1 maximum, ensures uniformity across the display. It means the brightness of the dimmest segment will be no less than half the brightness of the brightest segment under the same driving conditions, preventing uneven digit appearance.
2.2 Electrical Characteristics
The electrical specifications govern how the device is powered and its limits of operation.
- Forward Voltage per Segment (VF): The voltage drop across an illuminated segment typically ranges from 2.0V to 2.6V when driven with a 1mA current. This value is crucial for designing the current-limiting circuitry.
- Reverse Current per Segment (IR): When a reverse voltage of 5V is applied, the leakage current is a maximum of 100 μA. This is an important parameter for circuit protection.
2.3 Absolute Maximum Ratings
These are the stress limits beyond which permanent damage to the device may occur. Operation should always be maintained within these boundaries.
- Power Dissipation per Segment: 70 mW maximum.
- Peak Forward Current per Segment: 90 mA for pulsed operation (1/10 duty cycle, 0.1ms pulse width).
- Continuous Forward Current per Segment: 25 mA at 25°C. This rating derates linearly at 0.33 mA/°C above 25°C ambient temperature, meaning the allowable continuous current decreases as the environment gets hotter.
- Reverse Voltage per Segment: 5 V maximum.
- Operating & Storage Temperature Range: -35°C to +85°C.
- Solder Temperature: The device can withstand a soldering temperature of 260°C for 3 seconds at a distance of 1/16 inch (approximately 1.6mm) below the seating plane.
3. Binning System Explanation
The datasheet indicates the device is "Categorized for Luminous Intensity." This refers to a post-production sorting process, commonly known as binning. After manufacture, individual displays are tested and sorted into different groups (bins) based on their measured luminous intensity. This ensures that customers receive products with consistent brightness levels. The specified intensity range of 320-700 μcd likely represents the spread across different bins available for this part number. Designers can specify a tighter bin for applications requiring very uniform appearance.
4. Performance Curve Analysis
While the PDF references typical characteristic curves, the provided text does not include the specific graphs. Based on standard LED behavior, these curves would typically illustrate the following relationships, which are critical for detailed circuit design:
- Forward Current (IF) vs. Forward Voltage (VF): This exponential curve shows how voltage increases with current. It is used to determine the necessary driving voltage for a desired brightness level.
- Luminous Intensity (IV) vs. Forward Current (IF): This generally linear relationship (within operating limits) shows how brightness scales with current. It confirms the high efficiency at low currents (1mA) as mentioned in the features.
- Luminous Intensity vs. Ambient Temperature: This curve would show how brightness decreases as the junction temperature of the LED increases. Understanding this derating is essential for designs operating in elevated temperature environments.
- Spectral Distribution: A graph showing the relative light output across wavelengths, peaking at 639 nm with the specified 20 nm half-width.
5. Mechanical and Packaging Information
5.1 Physical Dimensions
The device is described as a 0.56-inch (14.22 mm) digit height display. A detailed mechanical drawing would typically be included, showing the overall package length, width, and height, segment dimensions, and the spacing between digits if it were a multi-digit unit. The drawing notes that all dimensions are in millimeters with standard tolerances of ±0.25 mm unless otherwise specified. This information is critical for PCB (Printed Circuit Board) footprint design and ensuring proper fit within the end product's enclosure.
5.2 Pin Configuration and Polarity
The LTS-5001AJR is a common anode display. This means the anodes (positive terminals) of all LED segments are connected internally and brought out to common pins (Pin 3 and Pin 8). The cathodes (negative terminals) for each segment (A, B, C, D, E, F, G, and Decimal Point) are brought out to individual pins. To illuminate a segment, its corresponding cathode pin must be connected to a lower voltage (typically ground) while the common anode pin(s) are supplied with a positive voltage through a current-limiting resistor. The pinout is as follows: Pin 1 (E Cathode), Pin 2 (D Cathode), Pin 3 (Common Anode), Pin 4 (C Cathode), Pin 5 (DP Cathode), Pin 6 (B Cathode), Pin 7 (A Cathode), Pin 8 (Common Anode), Pin 9 (F Cathode), Pin 10 (G Cathode).
6. Soldering and Assembly Guidelines
The absolute maximum ratings provide the key soldering parameter: the device can withstand a peak temperature of 260°C for 3 seconds, measured 1.6mm below the package body. This is compatible with standard lead-free reflow soldering profiles. Designers should ensure the thermal profile of their reflow oven does not exceed this limit. Standard ESD (Electrostatic Discharge) precautions should be observed during handling. For storage, the specified range of -35°C to +85°C in a dry environment should be maintained.
7. Application Recommendations
7.1 Typical Application Scenarios
This display is suited for a multitude of applications including, but not limited to: test and measurement equipment (multimeters, oscilloscopes), industrial control panels, medical devices, consumer electronics (audio amplifiers, clock radios), automotive aftermarket displays, and instrumentation panels. Its low power requirement makes it ideal for portable, battery-operated devices.
7.2 Design Considerations
- Current Limiting: Always use a series resistor for each common anode connection to limit the current through the segments. The resistor value is calculated using the formula: R = (Vsupply - VF) / IF. For a 5V supply, a VF of 2.2V, and a desired IF of 5mA, the resistor would be (5 - 2.2) / 0.005 = 560 Ω.
- Multiplexing: For driving multiple digits, a multiplexing technique is commonly used. This involves rapidly cycling power to each digit's common anode while presenting the corresponding segment data for that digit. This greatly reduces the number of required microcontroller I/O pins.
- Viewing Angle: The "wide viewing angle" feature means the display remains readable when viewed from sharp off-axis angles, which is important for panel-mounted devices.
- Heat Management: While the device is low power, adhering to the current derating specification above 25°C is crucial for long-term reliability, especially in enclosed or high-temperature environments.
8. Technical Comparison and Differentiation
The primary differentiators of the LTS-5001AJR are its use of AlInGaP technology and its optimized low-current performance. Compared to older GaAsP or GaP LED displays, AlInGaP offers significantly higher luminous efficiency, resulting in brighter output at the same current or equivalent brightness at much lower current. The specific design for excellent low-current characteristics (down to 1mA per segment) sets it apart from displays that require higher drive currents to achieve usable brightness, making it a superior choice for power-sensitive designs. The continuous uniform segments and high contrast ratio contribute to a more professional and legible appearance compared to displays with visible segment joints or poor contrast.
9. Frequently Asked Questions (Based on Technical Parameters)
Q: Can I drive this display directly from a microcontroller pin?
A: No. A microcontroller pin cannot typically source or sink enough current (25mA max continuous) safely for all segments lit simultaneously and does not provide voltage regulation. You must use the microcontroller to control transistors (for the common anodes) and/or driver ICs (like a 74HC595 shift register or a dedicated LED driver) that handle the higher current.
Q: What is the difference between peak wavelength and dominant wavelength?
A: Peak wavelength is the single wavelength where the LED emits the most optical power. Dominant wavelength is the single wavelength of monochromatic light that would appear to have the same color as the LED's output to the human eye. For LEDs, they are often close but not identical.
Q: The forward voltage has a range (2.0V-2.6V). How does this affect my design?
A: You should design your current-limiting circuit for the maximum VF (2.6V) to ensure sufficient voltage is available to drive the current even for a high-VF unit. If you design for the typical 2.2V, a unit with 2.6V VF will be dimmer because the voltage drop across the fixed resistor will be smaller, resulting in lower current.
10. Design and Usage Case Study
Scenario: Designing a low-power digital thermometer. The LTS-5001AJR is an excellent choice. The system is powered by a 3.3V microcontroller and a 3V coin cell battery. A temperature sensor provides data. The microcontroller uses 4 I/O pins in a multiplexed configuration to drive two 7-segment digits (for tens and ones of degrees). Current-limiting resistors are calculated for an IF of 2mA per segment to maximize battery life while maintaining good visibility (Vsupply=3.3V, VF=2.2V, R = (3.3-2.2)/0.002 = 550Ω). The display's low current requirement allows the thermometer to operate for several months on a single battery. The high contrast and wide viewing angle ensure the temperature is easily readable in various lighting conditions.
11. Technical Principle Introduction
A seven-segment LED display is an assembly of light-emitting diodes arranged in a figure-eight pattern. Each of the seven segments (labeled A through G) is a separate LED. By selectively illuminating specific combinations of these segments, all decimal digits (0-9) and some letters can be formed. The underlying technology, AlInGaP, is a III-V semiconductor compound. When a forward voltage is applied across the p-n junction of the LED, electrons and holes recombine, releasing energy in the form of photons (light). The specific bandgap energy of the AlInGaP material determines the wavelength (color) of the emitted light, in this case, red. The "super red" designation indicates a specific, deeper shade of red with high luminous efficacy. The common anode configuration simplifies driving circuitry when using sinking current drivers (like many microcontrollers and logic ICs).
12. Technology Trends
The evolution of seven-segment displays continues alongside general LED technology. While the basic form factor remains, trends include: 1) Higher Efficiency: Ongoing material science improvements (like more advanced InGaN and AlInGaP structures) yield brighter displays at lower currents, further reducing power consumption. 2) Miniaturization: Displays with smaller digit heights and finer pitch are being developed for compact devices. 3) Integration: Driver electronics are increasingly being integrated into the display module itself, simplifying the interface for the host system to simple digital communication (I2C, SPI). 4) Color Options: While red remains popular for its visibility and efficiency, full-color RGB seven-segment displays are available for more dynamic applications. 5) Alternative Technologies: In some applications, especially where ultra-low power or sunlight readability is paramount, segmented LCDs or OLEDs may be considered, though they often lack the inherent brightness and robustness of LEDs.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |