Table of Contents
- 1. Product Overview
- 1.1 Features
- 1.2 Applications
- 2. Technical Parameters: In-Depth Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Bin Ranking System Explanation
- 3.1 Luminous Intensity Binning
- 4. Mechanical and Packaging Information
- 4.1 Package Dimensions and Pin Assignment
- 4.2 Recommended PCB Pad Layout and Soldering Direction
- 4.3 Tape and Reel Packaging Specifications
- 5. Soldering, Assembly, and Handling Guidelines
- 5.1 Infrared Reflow Soldering Profile
- 5.2 Hand Soldering
- 5.3 Cleaning
- 5.4 Storage and Moisture Sensitivity
- 5.5 Electrostatic Discharge (ESD) Precautions
- 6. Application Notes and Design Considerations
- 6.1 Current Limiting
- 6.3 Optical Design
- 7. Technical Comparison and Differentiation
- 8. Frequently Asked Questions (Based on Technical Parameters)
- 8.1 Can I drive both the Yellow and Red chips simultaneously?
- 8.2 What is the difference between Peak Wavelength and Dominant Wavelength?
- 8.3 Why is the storage humidity requirement so strict after opening the bag?
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a compact, surface-mount dual-color LED lamp. Designed for automated assembly, this component is ideal for applications where space is at a premium and reliable, bright indication is required. The device integrates two distinct light-emitting chips within a single, industry-standard package.
1.1 Features
- Compliant with RoHS environmental directives.
- Dual-color configuration (Yellow and Red) in a side-looking package.
- Utilizes high-brightness Aluminium Indium Gallium Phosphide (AlInGaP) semiconductor technology.
- Terminals feature tin plating for improved solderability.
- Packaged on 8mm tape wound onto 7-inch diameter reels for automated pick-and-place equipment.
- Conforms to standard EIA package outlines.
- Input logic is compatible with standard integrated circuit (IC) drive levels.
- Fully compatible with automated placement and infrared (IR) reflow soldering processes.
1.2 Applications
This LED is suited for a broad range of electronic devices and systems, including but not limited to:
- Telecommunication equipment (e.g., cordless/cellular phones, network switches).
- Office automation devices (e.g., notebooks, printers).
- Home appliances and industrial control panels.
- Backlighting for keypads and keyboards.
- Status and power indicators.
- Micro-displays and symbolic illumination.
2. Technical Parameters: In-Depth Objective Interpretation
2.1 Absolute Maximum Ratings
These values represent the stress limits beyond which permanent damage to the device may occur. Operation under or at these limits is not guaranteed.
- Power Dissipation (Pd): 62.5 mW per chip. This is the maximum power the LED can dissipate as heat at an ambient temperature (Ta) of 25°C. Exceeding this limit risks thermal degradation.
- Peak Forward Current (IFP): 60 mA. This is the maximum allowable instantaneous current, typically specified under pulsed conditions (1/10 duty cycle, 0.1ms pulse width) to prevent overheating the semiconductor junction.
- Continuous Forward Current (IF): 25 mA DC. This is the recommended maximum current for continuous operation, ensuring long-term reliability and stable light output.
- Reverse Voltage (VR): 5 V. Applying a reverse bias voltage exceeding this rating can cause immediate and catastrophic failure of the LED junction.
- Operating Temperature Range: -30°C to +80°C. The device is guaranteed to function within this ambient temperature range.
- Storage Temperature Range: -40°C to +100°C. The device can be stored without degradation within these limits.
- Infrared Soldering Condition: Withstands a peak temperature of 260°C for a maximum of 10 seconds, which is standard for lead-free (Pb-free) solder reflow profiles.
2.2 Electro-Optical Characteristics
These parameters are measured at Ta=25°C and IF=20mA, representing typical operating conditions.
- Luminous Intensity (IV):
- Yellow: Minimum 45.0 mcd, Typical value provided, Maximum 180.0 mcd.
- Red: Minimum 28.0 mcd, Typical value provided, Maximum 180.0 mcd.
- Measured using a sensor filtered to match the human eye's photopic response (CIE curve).
- Viewing Angle (2θ1/2): 130 degrees (typical for both colors). This is the full angle at which the luminous intensity drops to half of its peak (on-axis) value. A wide 130° angle makes this a side-emitting device suitable for broad, even illumination.
- Peak Emission Wavelength (λP):
- Yellow: Typically 593 nm.
- Red: Typically 639 nm.
- This is the wavelength at which the optical output power is greatest.
- Dominant Wavelength (λd):
- Yellow: Range from 587.0 nm (Min) to 594.5 nm (Max).
- Red: Range from 624 nm (Min) to 638 nm (Max).
- Derived from the CIE chromaticity diagram, this is the single wavelength perceived by the human eye to define the color.
- Spectral Line Half-Width (Δλ): Typically 15 nm (Yellow) and 20 nm (Red). This indicates the spectral purity; a smaller value means a more monochromatic light.
- Forward Voltage (VF): Typically 2.0 V, with a maximum of 2.4 V at 20mA for both colors. This is the voltage drop across the LED when operating.
- Reverse Current (IR): Maximum 10 μA at VR=5V. This is the small leakage current when the device is reverse-biased within its rating.
3. Bin Ranking System Explanation
The luminous intensity of LEDs varies from batch to batch. A binning system ensures consistency by grouping devices with similar performance.
3.1 Luminous Intensity Binning
Each color has specific bin codes defining minimum and maximum luminous intensity ranges at 20mA. Tolerance within each bin is +/-15%.
Yellow Chip:
- Bin P: 45.0 – 71.0 mcd
- Bin Q: 71.0 – 112.0 mcd
- Bin R: 112.0 – 180.0 mcd
Red Chip:
- Bin N: 28.0 – 45.0 mcd
- Bin P: 45.0 – 71.0 mcd
- Bin Q: 71.0 – 112.0 mcd
- Bin R: 112.0 – 180.0 mcd
Designers should specify the required bin code(s) when ordering to guarantee the necessary brightness level for their application.
4. Mechanical and Packaging Information
4.1 Package Dimensions and Pin Assignment
The device conforms to a standard SMD outline. Critical dimensions include body size and lead spacing. All dimensions are in millimeters with a typical tolerance of ±0.1mm.
Pin Assignment:
- Cathode 1 (C1): Connected to the Red chip's anode. The common cathode configuration means applying forward voltage to C1 (relative to the common anode) illuminates the Red chip.
- Cathode 2 (C2): Connected to the Yellow chip's anode. Applying forward voltage to C2 illuminates the Yellow chip.
- Common Anode: The other terminal (not explicitly labeled C1/C2 in the diagram) is the shared anode for both chips.
4.2 Recommended PCB Pad Layout and Soldering Direction
A recommended land pattern (footprint) is provided to ensure proper solder joint formation, mechanical stability, and thermal relief during reflow. The orientation of the device on the tape relative to the PCB pads is also indicated to facilitate correct automated placement.
4.3 Tape and Reel Packaging Specifications
The LEDs are supplied in embossed carrier tape for automated handling.
- Tape Width: 8 mm.
- Reel Diameter: 7 inches (178 mm).
- Quantity per Reel: 3000 pieces.
- Minimum Order Quantity (MOQ): 500 pieces for partial reels.
- The packaging follows ANSI/EIA-481 standards. The tape is sealed with a cover tape, and a maximum of two consecutive empty pockets is allowed.
5. Soldering, Assembly, and Handling Guidelines
5.1 Infrared Reflow Soldering Profile
A detailed temperature vs. time profile is recommended for lead-free (Pb-free) solder assembly. Key parameters include:
- Pre-heat: Ramp-up to 150-200°C.
- Soak/Pre-heat Time: Maximum 120 seconds to activate flux and equalize temperature.
- Reflow (Liquidus): Peak temperature must not exceed 260°C.
- Time Above 260°C: Must be 10 seconds or less.
- Number of Reflow Passes: Maximum of two times.
The profile should be developed in conjunction with the specific solder paste manufacturer's guidelines and validated for the actual PCB assembly.
5.2 Hand Soldering
If manual soldering is necessary:
- Iron Temperature: Maximum 300°C.
- Contact Time: Maximum 3 seconds per solder joint.
- Number of Times: One time only per joint to minimize thermal stress.
5.3 Cleaning
If post-solder cleaning is required:
- Use only specified solvents such as ethyl alcohol or isopropyl alcohol.
- Immersion time should be less than one minute at room temperature.
- Avoid aggressive or unspecified chemicals that may damage the LED lens or package material.
5.4 Storage and Moisture Sensitivity
The LEDs are moisture-sensitive. Proper handling is critical to prevent "popcorning" (package cracking) during reflow.
- Sealed Package: Store at ≤30°C and ≤90% RH. Use within one year of the dry-pack date.
- Opened Package: Store at ≤30°C and ≤60% RH. For extended storage outside the original bag, use a sealed container with desiccant or a nitrogen atmosphere.
- Floor Life: Components exposed to ambient air for more than one week should be baked at approximately 60°C for at least 20 hours before soldering to remove absorbed moisture.
5.5 Electrostatic Discharge (ESD) Precautions
The AlInGaP semiconductor structure is susceptible to damage from electrostatic discharge (ESD) and electrical surges.
- Always handle components in an ESD-protected area.
- Use wrist straps or anti-static gloves.
- Ensure all equipment, tools, and work surfaces are properly grounded.
6. Application Notes and Design Considerations
6.1 Current Limiting
An external current-limiting resistor is mandatory when driving the LED from a voltage source higher than its forward voltage (VF). The resistor value can be calculated using Ohm's Law: R = (Vsupply - VF) / IF. For reliable operation, do not exceed the continuous forward current (IF) of 25mA. For pulsed operation to achieve higher perceived brightness, ensure the peak current and duty cycle stay within the Absolute Maximum Ratings.
6.2 Thermal Management
While the power dissipation is relatively low (62.5mW per chip), proper thermal design extends lifespan and maintains stable light output. Ensure the PCB pad design provides adequate thermal relief. Avoid placing the LED near other significant heat sources. Operating at high ambient temperatures (towards the maximum 80°C) may require derating the maximum forward current.
6.3 Optical Design
The 130-degree side-viewing angle is a key feature. When designing light guides, lenses, or diffusers, this wide emission pattern should be considered to achieve uniform illumination. The "water clear" lens provides the true chip color without diffusion.
7. Technical Comparison and Differentiation
This device offers specific advantages in its category:
- Dual Color in One Package: Saves PCB space and component count compared to using two separate single-color LEDs.
- AlInGaP Technology: Provides higher efficiency and brightness compared to older technologies like standard GaAsP for red/yellow colors, especially at lower currents.
- Side-Viewing Package: Ideal for applications where the PCB is mounted parallel to the viewing surface, such as in edge-lit panels or status indicators on the side of a device.
- Full IR Reflow Compatibility: Can withstand standard lead-free soldering profiles, making it suitable for modern, high-volume SMT assembly lines without requiring secondary processes.
8. Frequently Asked Questions (Based on Technical Parameters)
8.1 Can I drive both the Yellow and Red chips simultaneously?
Yes, but you must consider the total power dissipation. The Absolute Maximum Rating for power dissipation is 62.5mW per chip. Driving both chips at their maximum continuous current (25mA each) with a typical VF of 2.0V results in 50mW per chip (100mW total), which exceeds the per-chip rating. Therefore, to drive both simultaneously, you must reduce the current to each chip so that the individual power dissipation does not exceed 62.5mW. A safe approach is to limit the current to each chip to a value that keeps Pd within spec, e.g., ~15mA each.
8.2 What is the difference between Peak Wavelength and Dominant Wavelength?
Peak Wavelength (λP): The physical wavelength where the LED emits the most optical power. It is measured directly by a spectrometer. Dominant Wavelength (λd): A calculated value based on the CIE color chart that represents the single wavelength the human eye perceives the color to be. For monochromatic LEDs like these, λP and λd are usually very close. λd is more relevant for color specification in human-centric applications.
8.3 Why is the storage humidity requirement so strict after opening the bag?
The plastic LED package can absorb moisture from the air. During the high-temperature reflow soldering process, this absorbed moisture rapidly turns to steam, creating internal pressure that can delaminate the package or crack the epoxy lens ("popcorning"). The strict humidity controls and baking requirements are standard for moisture-sensitive devices (MSD) per industry standards like JEDEC J-STD-033.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |