Table of Contents
- 1. Product Overview
- 1.1 Core Advantages and Target Market
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics (Typical at 25°C)
- 3. Bin Ranking System
- 4. Mechanical and Package Information
- 4.1 Recommended PCB Attachment Pad
- 5. Soldering, Assembly, and Handling Guidelines
- 5.1 IR Reflow Soldering Profile
- 5.2 Storage and Moisture Sensitivity
- 5.3 Cleaning
- 5.4 Drive Method
- 6. Packaging and Ordering
- 7. Application Notes and Design Considerations
- 7.1 Thermal Management
- 7.2 Current Setting and Resistor Calculation
- 7.3 Application Reliability
- 8. Technical Comparison and Trends
1. Product Overview
This document provides the complete technical specifications for a surface-mount device (SMD) light-emitting diode (LED). The component is designed for automated printed circuit board (PCB) assembly processes, making it suitable for high-volume manufacturing. Its miniature form factor addresses the needs of space-constrained applications commonly found in modern portable and compact electronics.
The LED utilizes an Aluminum Indium Gallium Phosphide (AlInGaP) semiconductor material to produce red light. This material technology is known for its high efficiency and good performance in the red to amber spectral regions. The device is encapsulated in a water-clear lens package, which typically offers a wider viewing angle compared to diffused or colored lenses, as the light is not scattered by pigment within the epoxy.
1.1 Core Advantages and Target Market
The primary advantages of this SMD LED stem from its package design and manufacturing compatibility. It conforms to standard EIA package outlines, ensuring mechanical compatibility with industry-standard pick-and-place machines and feeder systems. The device is fully compatible with infrared (IR) reflow soldering processes, which is the dominant method for assembling surface-mount components. This compatibility is crucial for achieving reliable, high-strength solder joints in automated production lines.
Its application space is broad, targeting consumer, communication, and industrial electronics. Key target markets include status indication and backlighting for front panels in devices such as cellular phones, notebook computers, networking equipment, and various home appliances. It is also suitable for indoor signboard applications where reliable, low-power illumination is required.
2. In-Depth Technical Parameter Analysis
A thorough understanding of the electrical and optical parameters is essential for proper circuit design and performance prediction.
2.1 Absolute Maximum Ratings
These ratings define the stress limits beyond which permanent damage to the device may occur. They are not intended for normal operation.
- Power Dissipation (Pd): 72 mW. This is the maximum amount of power the device can dissipate as heat without exceeding its maximum junction temperature. Exceeding this limit risks thermal runaway and failure.
- DC Forward Current (IF): 30 mA. The maximum continuous forward current that can be applied.
- Peak Forward Current: 80 mA, but only under pulsed conditions (1/10 duty cycle, 0.1ms pulse width). This allows for brief periods of higher brightness, such as in blinking indicators, without overheating.
- Reverse Voltage (VR): 5 V. LEDs are not designed for reverse bias operation. Exceeding this voltage can cause immediate and catastrophic failure due to avalanche breakdown.
- Operating & Storage Temperature: -40°C to +85°C (operating), -40°C to +100°C (storage). These ranges ensure reliable performance in harsh environments.
2.2 Electrical & Optical Characteristics (Typical at 25°C)
These parameters are measured under standard test conditions and represent typical performance.
- Luminous Intensity (Iv): Measured at a forward current (IF) of 20 mA. The value is specified in millicandelas (mcd). The luminous intensity is measured using a sensor and filter combination that approximates the photopic (human eye) response curve (CIE standard).
- Forward Voltage (VF): Typically 2.0 V, with a maximum of 2.4 V at 20 mA. This parameter has a tolerance of ±0.1 V. It is crucial for calculating the series current-limiting resistor value. A lower VF generally indicates higher electrical efficiency.
- Viewing Angle (2θ½): 110 degrees. This is the full angle at which the luminous intensity drops to half of its value measured on-axis (0 degrees). A 110-degree angle indicates a relatively wide beam pattern, suitable for indicators that need to be seen from various angles.
- Peak Wavelength (λP): 639 nm. This is the wavelength at which the spectral power output is greatest.
- Dominant Wavelength (λD): 631 nm. This is the single wavelength perceived by the human eye that matches the color of the LED's light. It is the more relevant parameter for color specification.
- Spectral Line Half-Width (Δλ): 20 nm. This indicates the spectral purity or bandwidth of the emitted light. A smaller value means a more monochromatic (pure color) output.
- Reverse Current (IR): Maximum 10 μA at VR=5V. This is a leakage current specification for the reverse bias test condition only.
3. Bin Ranking System
To manage production variations, LEDs are sorted into performance bins. This ensures consistency within a specific order. The datasheet defines bins based on Luminous Intensity at 20 mA.
The intensity bins for the red LED are as follows:
- R1: 112.0 mcd (Min) to 140.0 mcd (Max)
- R2: 140.0 mcd to 180.0 mcd
- S1: 180.0 mcd to 224.0 mcd
- S2: 224.0 mcd to 280.0 mcd
A tolerance of ±11% is applied to each bin. This means an LED labeled as bin S1 could have an actual intensity between approximately 160 mcd and 248 mcd. Designers must account for this variation, especially when multiple LEDs are used together and uniform brightness is desired. Using a constant-current driver or individual series resistors for each LED (as recommended in the drive method section) is critical to minimize brightness differences caused by forward voltage (VF) variation, which is independent of the intensity bin.
4. Mechanical and Package Information
The physical dimensions of the component are critical for PCB layout (footprint design). The datasheet provides a detailed package drawing with all critical dimensions. Key takeaways include:
- The package is a standard SMD outline.
- All dimensions are provided in millimeters.
- A standard tolerance of ±0.1 mm applies unless otherwise noted.
- The drawing clearly shows the cathode identifier (typically a notch, green mark, or other visual cue on the package). Correct polarity orientation during assembly is mandatory.
4.1 Recommended PCB Attachment Pad
The datasheet includes a diagram for the recommended solder pad layout on the PCB. Following this layout is essential for achieving a reliable solder joint during reflow. The pad design accounts for factors like solder fillet formation, component self-alignment during reflow, and prevention of solder bridging or tombstoning.
5. Soldering, Assembly, and Handling Guidelines
Proper handling and assembly are vital for reliability.
5.1 IR Reflow Soldering Profile
The datasheet provides a suggested reflow profile compliant with J-STD-020B for lead-free (Pb-free) solder processes. Key parameters include:
- Pre-heat: Temperature range and time to gradually heat the board and activate the flux.
- Peak Temperature: Maximum of 260°C. The component body must not exceed this temperature.
- Time Above Liquidus (TAL): The time the solder is in a molten state, critical for joint formation.
- Ramp Rates: Controlled heating and cooling rates to prevent thermal shock.
The profile is a guideline; the final profile must be characterized for the specific PCB assembly, considering board thickness, component density, and solder paste used.
5.2 Storage and Moisture Sensitivity
The LEDs are moisture-sensitive. If the sealed moisture-proof bag is opened, the components are exposed to ambient humidity.
- Floor Life: It is recommended to complete IR reflow within 168 hours (7 days) after opening the original bag.
- Extended Storage: If not used within 168 hours, components should be stored in a sealed container with desiccant or baked (e.g., 60°C for 48 hours) before soldering to remove absorbed moisture and prevent "popcorning" during reflow.
5.3 Cleaning
If cleaning is necessary after soldering, only specified solvents should be used. The datasheet recommends alcohol-based cleaners like isopropyl alcohol (IPA) or ethyl alcohol. Immersion should be at normal temperature and for less than one minute to avoid damaging the package epoxy.
5.4 Drive Method
LEDs are current-driven devices. Their light output is proportional to forward current, not voltage. The datasheet strongly recommends using a series current-limiting resistor for each LED when connecting multiple LEDs in parallel (Circuit Model A). This is because the forward voltage (VF) of LEDs can vary from unit to unit, even within the same bin. Connecting them directly in parallel without individual resistors can cause significant current imbalance, leading to uneven brightness and potential over-current in the LED with the lowest VF. Using a resistor with each LED helps equalize the current and protects the devices.
6. Packaging and Ordering
The components are supplied in a tape-and-reel format suitable for automated assembly equipment.
- Reel Size: 7-inch diameter reel.
- Tape Width: 12 mm.
- Quantity per Reel: 4000 pieces.
- Minimum Order Quantity: 500 pieces for remainder quantities.
- The packaging conforms to ANSI/EIA-481 specifications.
Detailed dimensions for the carrier tape, cover tape, and reel are provided to ensure compatibility with assembly machine feeders.
7. Application Notes and Design Considerations
7.1 Thermal Management
While the power dissipation is relatively low (72 mW max), proper thermal design is still important for longevity, especially at high ambient temperatures or when driven near maximum current. The PCB layout should provide adequate copper area around the LED pads to act as a heat sink and conduct heat away from the junction.
7.2 Current Setting and Resistor Calculation
To operate the LED at a desired current (e.g., 20 mA for rated intensity), a series resistor (R) is calculated using Ohm's Law: R = (V_supply - VF_LED) / I_desired. Using the maximum VF (2.4V) in the calculation ensures the current does not exceed the desired value even with worst-case component variation. For example, with a 5V supply and a desired 20mA current: R = (5V - 2.4V) / 0.02A = 130 Ohms. The nearest standard value (e.g., 120 or 150 Ohms) would be selected, considering the resulting current and power rating of the resistor (P = I²R).
7.3 Application Reliability
The datasheet includes a cautionary note regarding applications requiring exceptional reliability, such as in aviation, medical, or safety-critical systems. For these applications, additional qualification, derating, and consultation with the component manufacturer are strongly advised. The standard product is intended for general-purpose consumer and industrial electronics.
8. Technical Comparison and Trends
This AlInGaP red LED represents a mature and reliable technology. Compared to older technologies like Gallium Arsenide Phosphide (GaAsP), AlInGaP offers significantly higher luminous efficiency and better performance at elevated temperatures. Its dominant wavelength of 631 nm places it in a standard red color region.
In the broader LED market, trends continue towards higher efficiency (more lumens per watt), smaller package sizes, and higher maximum drive currents for increased brightness. There is also a move towards tighter binning tolerances for color and intensity to meet the demands of applications like full-color displays and architectural lighting, where color consistency is paramount. While this specific component is a single-color, discrete indicator LED, the underlying packaging and assembly principles are shared with more advanced LED products, including power LEDs and integrated LED modules.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |