Table of Contents
- 1. Product Overview
- 1.1 Features
- 1.2 Applications
- 2. Package Dimensions and Mechanical Information
- 3. Ratings and Characteristics
- 3.1 Absolute Maximum Ratings
- 3.2 Electrical and Optical Characteristics
- 4. Binning System
- 4.1 Luminous Intensity Bin Codes
- 5. Performance Curve Analysis
- 6. Assembly and Handling Guide
- 6.1 Recommended PCB Pad Layout
- 6.2 Soldering Guidelines
- 6.3 Cleaning
- 6.4 Electrostatic Discharge (ESD) Precautions
- 7. Storage and Moisture Sensitivity
- 8. Packaging Specifications
- 9. Application Design Considerations
- 9.1 Drive Circuit Design
- 9.2 Thermal Management
- 9.3 Optical Design
- 10. Reliability and Application Scope
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a high-performance, surface-mount LED designed for automated assembly processes. The device utilizes an Ultra Bright AlInGaP chip to deliver superior luminous output in a compact, dome-lens package. Its primary design goals are reliability, compatibility with modern manufacturing techniques, and suitability for space-constrained applications.
1.1 Features
- Compliant with RoHS environmental directives.
- Features a dome lens for optimized light distribution.
- Built with an Ultra Bright AlInGaP semiconductor chip.
- Supplied in tape-and-reel packaging (8mm tape on 7\" reels) for automated pick-and-place.
- Conforms to EIA standard package outlines.
- Designed for direct interface with integrated circuits (I.C. compatible).
- Fully compatible with automatic placement equipment.
- Withstands standard infrared (IR) reflow soldering processes.
1.2 Applications
This LED is engineered for a broad spectrum of electronic equipment, including but not limited to:
- Telecommunication devices and office automation equipment.
- Home appliances and industrial control systems.
- Backlighting for keypads and keyboards.
- Status and power indicators.
- Micro-displays and symbol illumination.
2. Package Dimensions and Mechanical Information
The LED is housed in a standard surface-mount package. Critical dimensions are provided in the datasheet drawings, with all measurements in millimeters. The standard tolerance for unspecified dimensions is \u00b10.1 mm. The lens is water clear, while the light source emits a red color. Precise mechanical drawings are essential for PCB footprint design to ensure proper soldering and alignment.
3. Ratings and Characteristics
All specifications are defined at an ambient temperature (Ta) of 25\u00b0C unless otherwise stated. Exceeding Absolute Maximum Ratings may cause permanent damage.
3.1 Absolute Maximum Ratings
- Power Dissipation (Pd): 62.5 mW
- Peak Forward Current (IF): 60 mA (at 1/10 duty cycle, 0.1ms pulse width)
- Continuous Forward Current (IF): 25 mA DC
- Reverse Voltage (VR): 5 V
- Operating Temperature Range: -30\u00b0C to +85\u00b0C
- Storage Temperature Range: -40\u00b0C to +85\u00b0C
- Infrared Reflow Soldering Condition: 260\u00b0C peak temperature for 10 seconds maximum.
3.2 Electrical and Optical Characteristics
Typical performance parameters measured under standard test conditions (IF = 20mA, Ta=25\u00b0C).
- Luminous Intensity (IV): 1155.0 - 2145.0 mcd (millicandela). Measured with a filter approximating the CIE photopic eye response.
- Viewing Angle (2\u03b81/2): 75 degrees. Defined as the full angle where intensity drops to half its axial value.
- Peak Emission Wavelength (\u03bbP): Typically 632 nm.
- Dominant Wavelength (\u03bbd): 620.0 - 625.0 nm. The single wavelength perceived as the color of the LED.
- Spectral Line Half-Width (\u0394\u03bb): Typically 20 nm. The spectral bandwidth at half the peak intensity.
- Forward Voltage (VF): 1.6 - 2.4 V at 20mA.
- Reverse Current (IR): 10 \u03bcA maximum at VR = 5V.
4. Binning System
To ensure color and brightness consistency in production, LEDs are sorted into bins based on luminous intensity.
4.1 Luminous Intensity Bin Codes
- Bin W1: 1155.0 mcd (Min) to 1400.0 mcd (Max)
- Bin W2: 1400.0 mcd (Min) to 1800.0 mcd (Max)
- Bin X1: 1800.0 mcd (Min) to 2145.0 mcd (Max)
Tolerance within each bin is \u00b115%. Designers should specify the required bin code for applications demanding tight brightness matching.
5. Performance Curve Analysis
The datasheet includes typical characteristic curves which are crucial for understanding device behavior under non-standard conditions. These typically include:
- Forward Current vs. Forward Voltage (I-V Curve): Shows the nonlinear relationship, important for driver design.
- Luminous Intensity vs. Forward Current: Demonstrates how light output scales with drive current.
- Luminous Intensity vs. Ambient Temperature: Shows the derating of light output as temperature increases, a critical factor for thermal management.
- Spectral Distribution: Illustrates the relative power emitted across wavelengths, centered around the dominant wavelength.
Analyzing these curves allows designers to optimize drive conditions, manage thermal effects, and predict performance in the final application.
6. Assembly and Handling Guide
6.1 Recommended PCB Pad Layout
A suggested land pattern (footprint) is provided to ensure reliable solder joint formation, proper alignment, and sufficient mechanical strength. Adhering to this design minimizes tombstoning and other placement defects.
6.2 Soldering Guidelines
The device is qualified for lead-free (Pb-free) infrared reflow soldering processes. A sample JEDEC-compliant temperature profile is recommended:
- Pre-heat: 150-200\u00b0C
- Pre-heat Time: Maximum 120 seconds.
- Peak Temperature: Maximum 260\u00b0C.
- Time Above 260\u00b0C: Maximum 10 seconds.
- Number of Reflow Passes: Maximum two times.
For hand soldering with an iron, the tip temperature should not exceed 300\u00b0C, with contact time limited to 3 seconds for a single operation only. The actual profile must be characterized for the specific PCB assembly, considering board thickness, component density, and solder paste specifications.
6.3 Cleaning
If cleaning is necessary after soldering, only specified solvents should be used. Immersing the LED in ethyl alcohol or isopropyl alcohol at room temperature for less than one minute is acceptable. Unspecified chemicals may damage the epoxy package or lens.
6.4 Electrostatic Discharge (ESD) Precautions
LEDs are sensitive to electrostatic discharge and voltage surges. Proper ESD controls must be implemented during handling and assembly. This includes the use of grounded wrist straps, anti-static mats, and ensuring all equipment is properly grounded.
7. Storage and Moisture Sensitivity
The LEDs are packaged in moisture-barrier bags with desiccant to maintain a dry environment.
- Sealed Package: Store at \u2264 30\u00b0C and \u2264 90% Relative Humidity. Shelf life is one year from the bag seal date.
- Opened Package: For components removed from the sealed bag, the storage ambient should not exceed 30\u00b0C / 60% RH. Components should be reflowed within one week (MSL Level 3).
- Extended Storage (Out of Bag): Store in a sealed container with desiccant or in a nitrogen desiccator.
- Rebaking: If LEDs are exposed to ambient air for more than one week, they must be baked at approximately 60\u00b0C for at least 20 hours prior to reflow soldering to remove absorbed moisture and prevent \"popcorning\" damage.
8. Packaging Specifications
The components are supplied on embossed carrier tape for automated handling.
- Tape Width: 8 mm.
- Reel Diameter: 7 inches.
- Quantity per Reel: 3000 pieces.
- Minimum Order Quantity (MOQ): 500 pieces for remainder quantities.
- Pocket Coverage: Empty pockets are sealed with cover tape.
- Missing Components: A maximum of two consecutive missing LEDs is allowed per reel specification.
- Standard: Packaging conforms to ANSI/EIA-481 specifications.
9. Application Design Considerations
9.1 Drive Circuit Design
LEDs are current-operated devices. To ensure uniform brightness and prevent current hogging, each LED in a parallel configuration must have its own current-limiting resistor. The series resistor value (Rs) can be calculated using Ohm's Law: Rs = (Vsupply - VF) / IF, where VF is the forward voltage of the LED at the desired current IF. Using the typical VF for calculation is advised, but design margins should account for the min/max range.
9.2 Thermal Management
While the package is small, effective thermal management is essential for maintaining performance and longevity. Exceeding the maximum junction temperature can lead to accelerated lumen depreciation and reduced lifespan. Design practices include ensuring adequate copper area on the PCB under and around the LED pads to act as a heat sink, and avoiding operation at absolute maximum current in high ambient temperatures.
9.3 Optical Design
The 75-degree viewing angle provides a broad emission pattern. For applications requiring focused or collimated light, secondary optics (lenses, light guides) will be necessary. The water-clear dome lens is suitable for applications where the native LED color is desired without diffusion.
10. Reliability and Application Scope
These LEDs are intended for use in standard commercial and industrial electronic equipment. For applications requiring exceptional reliability where failure could jeopardize safety or health (e.g., aviation, medical life-support, transportation safety systems), additional qualification and consultation with the component manufacturer are mandatory. The specifications and guidelines provided form the basis for reliable integration into standard electronic assemblies.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |