Table of Contents
- 1. Product Overview
- 1.1 Core Features and Target Market
- 1.2 Device Identification
- 2. Technical Parameters: In-Depth Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 5. Mechanical and Package Information
- 5.1 Package Dimensions and Tolerances
- 5.2 Pin Connection and Circuit Diagram
- 5.3 Recommended Soldering Pattern
- 6. Soldering and Assembly Guidelines
- 6.1 SMT Soldering Instructions
- 6.2 Storage and Moisture Sensitivity
- 7. Packaging and Ordering Information
- 7.1 Packing Specifications
- 8. Application Suggestions
- 8.1 Typical Application Scenarios
- 8.2 Design Considerations and Cautions
- 10. Frequently Asked Questions (Based on Technical Parameters)
- 11. Practical Design and Usage Case
- 12. Principle Introduction
- 13. Development Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
The LTS-4817CKG-P is a surface-mount device (SMD) designed for electronic displays requiring a single numeric digit. It is characterized by its compact size and efficient light output, making it suitable for integration into various electronic products where space and power consumption are considerations.
1.1 Core Features and Target Market
This display offers a digit height of 0.39 inches (10.0 mm), providing good readability in a small form factor. Its key advantages include low power requirement, high brightness, excellent character appearance with continuous uniform segments, and a wide viewing angle. The device utilizes solid-state AlInGaP LED technology on a GaAs substrate, which contributes to its reliability and performance. It is categorized for luminous intensity and is supplied in a lead-free package compliant with RoHS directives. The primary target applications include consumer electronics, instrumentation panels, industrial controls, and household appliances where clear, reliable numeric indication is needed.
1.2 Device Identification
The part number LTS-4817CKG-P specifies a device with AlInGaP green LED chips in a common anode configuration, featuring a right-hand decimal point. This naming convention helps in precise identification and ordering.
2. Technical Parameters: In-Depth Objective Interpretation
2.1 Absolute Maximum Ratings
At an ambient temperature (Ta) of 25°C, the device has defined limits to ensure reliable operation. The maximum power dissipation per segment is 70 mW. The peak forward current per segment is rated at 60 mA, but this is only permissible under pulsed conditions (1/10 duty cycle, 0.1ms pulse width). The continuous forward current per segment is 25 mA at 25°C, with a derating factor of 0.28 mA/°C as temperature increases. The operating and storage temperature range is specified from -35°C to +105°C. The device can withstand iron soldering at 260°C for 3 seconds, measured 1/16 inch below the seating plane.
2.2 Electrical and Optical Characteristics
Measured at Ta=25°C, the typical average luminous intensity per segment is 500 µcd at a forward current (IF) of 1mA, and can reach 5500 µcd at IF=10mA. The peak emission wavelength (λp) is typically 571 nm, with a spectral line half-width (Δλ) of 15 nm and a dominant wavelength (λd) of 572 nm, all measured at IF=20mA. The forward voltage (VF) per chip ranges from 2.05V to 2.6V at IF=20mA. The reverse current (IR) is a maximum of 100 µA at a reverse voltage (VR) of 5V, though this condition is for test purposes only and not for continuous operation. The luminous intensity matching ratio between segments in a similar light area is 2:1 maximum at IF=1mA. Cross-talk between segments is specified to be ≤ 2.5%.
3. Binning System Explanation
The datasheet indicates that the product is categorized for luminous intensity. This implies a binning process where devices are sorted based on their measured light output at a standard test current (likely 1mA or 10mA as per the characteristics table). This ensures consistency in brightness across segments within a single device and between different production batches, which is crucial for achieving uniform display appearance.
4. Performance Curve Analysis
The datasheet references typical electrical/optical characteristics curves. While the specific graphs are not detailed in the provided text, such curves typically illustrate the relationship between forward current (IF) and luminous intensity (IV), forward voltage (VF) versus temperature, and the spectral distribution of the emitted light. These curves are essential for designers to understand the device's behavior under different operating conditions, such as how brightness varies with current or how forward voltage drops with increasing temperature.
5. Mechanical and Package Information
5.1 Package Dimensions and Tolerances
All critical dimensions for the SMD package are provided in millimeters. The general tolerance for dimensions is ±0.25 mm unless otherwise specified. Key quality notes include limits on foreign material within segments (≤10 mil), surface ink contamination (≤20 mils), bubbles in segments (≤10 mil), bending of the reflector (≤1% of its length), and maximum burr size on plastic pins (0.14 mm). A date code and LED batch information are marked on the device for traceability.
5.2 Pin Connection and Circuit Diagram
The device has a 10-pin configuration. Pins 3 and 8 are the common anodes. The cathodes for segments A through G and the decimal point (DP) are connected to specific pins (1: E, 2: D, 4: C, 5: DP, 6: B, 7: A, 9: F, 10: G). One pin is noted as having no connection (N/C). The internal circuit diagram shows the common anode connection to all LED segments, which is a typical configuration for simplifying drive circuitry in multiplexed applications.
5.3 Recommended Soldering Pattern
A land pattern for PCB design is provided, with a key dimension of 17.5 mm noted. This pattern is crucial for ensuring proper solder joint formation, mechanical stability, and thermal management during the reflow process.
6. Soldering and Assembly Guidelines
6.1 SMT Soldering Instructions
The device is designed for surface-mount technology (SMT) assembly. A maximum of two reflow soldering processes is allowed, with a mandatory cooling period to normal temperature between the first and second process. The recommended reflow profile includes a pre-heat stage at 120-150°C for a maximum of 120 seconds, with a peak temperature not exceeding 260°C for up to 5 seconds. For hand soldering with an iron, the maximum temperature is 300°C for a maximum of 3 seconds.
6.2 Storage and Moisture Sensitivity
The SMD displays are shipped in moisture-proof packaging. They should be stored at 30°C or less and 60% relative humidity (RH) or less. Once the sealed package is opened, the components begin to absorb moisture from the environment. If the parts are not stored under dry conditions (e.g., in a dry cabinet) after opening, they must be baked before the reflow soldering process to prevent popcorn cracking or delamination. Baking conditions are specified: 60°C for ≥48 hours if still on the reel, or 100°C for ≥4 hours / 125°C for ≥2 hours if in bulk. Baking should be performed only once.
7. Packaging and Ordering Information
7.1 Packing Specifications
The devices are supplied on tape-and-reel packaging compatible with automated pick-and-place equipment. Two reel sizes are mentioned: a 22-inch reel containing 45.50 meters of tape, and a 13-inch reel containing 800 pieces. The minimum packing quantity for remainder lots is 200 pieces. Detailed dimensions for the packing reel and the carrier tape (meeting EIA-481-C requirements) are provided, including sprocket hole pitch tolerance, camber limits, and tape thickness (0.40±0.05mm). The packaging includes leader and trailer parts on the tape for machine handling.
8. Application Suggestions
8.1 Typical Application Scenarios
This display is intended for ordinary electronic equipment such as office equipment, communication devices, and household applications. Its clear digits and SMD format make it suitable for front panels of audio/video equipment, test instruments, appliance controls, and automotive aftermarket displays where space is limited.
8.2 Design Considerations and Cautions
Critical Design Rules: The driving circuit must be designed to strictly adhere to the absolute maximum ratings for current and power dissipation. Exceeding these ratings, especially at elevated operating temperatures, can lead to severe light output degradation or premature failure. The circuit should incorporate protection against reverse voltages and transient voltage spikes that may occur during power-up or shutdown sequences, as these can damage the LED chips. Constant current driving is generally recommended over constant voltage driving for stable and consistent brightness. Designers should consult relevant application notes for circuits requiring exceptional reliability, particularly in safety-critical systems like aviation, medical, or transportation equipment.
9. Technical Comparison and Differentiation
Compared to older through-hole LED displays, the LTS-4817CKG-P offers significant advantages in assembly automation, board space savings, and potentially better thermal performance due to direct mounting on the PCB. Within the SMD segment display category, its use of AlInGaP technology typically offers higher efficiency and better temperature stability compared to some other semiconductor materials, resulting in consistent brightness over a wider temperature range. The specific binning for luminous intensity is a key differentiator that ensures visual consistency, which may not be guaranteed with unbinned or less strictly binned products.
10. Frequently Asked Questions (Based on Technical Parameters)
Q: What is the purpose of the derating factor for continuous forward current?
A: The derating factor (0.28 mA/°C) indicates that for every degree Celsius the ambient temperature rises above 25°C, the maximum allowable continuous current must be reduced by 0.28 mA. This is necessary to prevent the LED junction temperature from exceeding its safe limit, ensuring long-term reliability.
Q: Can I drive this display with a 5V supply directly?
A: No. The forward voltage per segment is typically 2.05-2.6V. A series current-limiting resistor must always be used when connecting to a voltage source higher than the LED's forward voltage to control the current and prevent damage. The value of this resistor is calculated based on the supply voltage, the LED forward voltage, and the desired operating current.
Q: Why is baking required before soldering if the package has been opened?
A: SMD plastic packages can absorb moisture from the air. During the high-temperature reflow soldering process, this trapped moisture can vaporize rapidly, creating internal pressure that may cause package cracking (\"popcorning\") or internal delamination. Baking removes this absorbed moisture.
11. Practical Design and Usage Case
Consider designing a digital multimeter display. A microcontroller would be used to drive the LTS-4817CKG-P. Given its common anode configuration, the microcontroller ports would sink current (act as cathodes) for segments A-G and DP, while a transistor or driver IC would source current to the common anode pins (3 and 8). The drive current would be set, using current-limiting resistors, to a value like 10 mA per segment to achieve good brightness (5500 µcd typ.) while staying well within the 25 mA continuous rating. The PCB layout would follow the recommended soldering pattern for reliable assembly. If the multimeter is intended for field use with potential wide temperature variations, the designer must account for the forward voltage temperature coefficient and the current derating requirements.
12. Principle Introduction
The device operates on the principle of electroluminescence in a semiconductor p-n junction. When a forward voltage exceeding the diode's threshold is applied across the anode and cathode of an AlInGaP chip, electrons and holes recombine in the active region, releasing energy in the form of photons. The specific composition of the AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor material determines the wavelength of the emitted light, in this case, green (~572 nm). The light from the tiny chip is directed and shaped by the plastic package, which includes a reflector cup and a diffused lens to form the recognizable segment shapes.
13. Development Trends
The trend in SMD LED displays continues towards higher efficiency (more light output per watt of electrical power), enabling lower power consumption and reduced heat generation. There is also a drive for miniaturization while maintaining or improving readability. Integration of driver electronics directly into the display package is another trend, simplifying the external circuit design. Furthermore, advancements in materials and packaging aim to improve reliability under harsh environmental conditions, such as higher temperature and humidity ranges. The move towards more precise and narrower binning parameters ensures superior visual consistency in end products.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |