Table of Contents
- 1. Product Overview
- 1.1 Features and Core Advantages
- 1.2 Target Market and Applications
- 2. Technical Parameters: In-Depth Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Thermal Characteristics
- 2.3 Electrical and Optical Characteristics
- 3. Bin Rank System Explanation
- 3.1 Luminous Intensity (IV) Binning
- 3.2 Dominant Wavelength (WD) Binning
- 4. Performance Curve Analysis
- 5. Mechanical and Package Information
- 5.1 Package Dimensions
- 5.2 Recommended PCB Attachment Pad Layout
- 5.3 Polarity Identification
- 6. Soldering and Assembly Guidelines
- 6.1 IR Reflow Soldering Profile
- 6.2 Storage Conditions
- 6.3 Cleaning
- 7. Packaging and Ordering Information
- 7.1 Tape and Reel Specifications
- 7.2 Model Numbering Rule
- 8. Application Suggestions
- 8.1 Typical Application Circuits
- 8.2 Design Considerations
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions Based on Technical Parameters
- 11. Practical Use Case Examples
- 12. Principle of Operation Introduction
- 13. Technology Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a compact, surface-mount LED designed for automated assembly processes. The device utilizes AlInGaP (Aluminum Indium Gallium Phosphide) technology to produce green light, offering a balance of performance and efficiency suitable for modern electronic applications.
1.1 Features and Core Advantages
The LED is engineered for reliability and ease of integration. Key features include compliance with RoHS environmental standards, packaging on 8mm tape within 7-inch reels for automated pick-and-place systems, and compatibility with infrared reflow soldering processes. Its design is I.C. compatible and meets EIA standard package dimensions, ensuring broad applicability.
1.2 Target Market and Applications
This component is targeted at space-constrained and high-volume electronic assemblies. Primary application areas encompass telecommunications equipment, office automation devices, home appliances, and industrial control systems. It is commonly used for status indication, signal and symbol illumination, and front panel backlighting.
2. Technical Parameters: In-Depth Objective Interpretation
2.1 Absolute Maximum Ratings
Operating limits are defined at an ambient temperature (Ta) of 25°C. The maximum power dissipation is 75mW. The device can handle a peak forward current of 80mA under pulsed conditions (1/10 duty cycle, 0.1ms pulse width), while the continuous DC forward current rating is 30mA. The operational and storage temperature range is specified from -40°C to +100°C.
2.2 Thermal Characteristics
The maximum allowable junction temperature (Tj) is 115°C. The typical thermal resistance from the junction to the ambient environment (Rθj-a) is 140°C/W. This parameter is crucial for thermal management design, indicating how effectively heat is transferred away from the semiconductor junction.
2.3 Electrical and Optical Characteristics
Measured at Ta=25°C and a test current (IF) of 20mA, the luminous intensity (Iv) ranges from a minimum of 56.0 mcd to a maximum of 180.0 mcd. The viewing angle (2θ1/2), defined as the full angle at which intensity drops to half its axial value, is a wide 120 degrees. The dominant wavelength (λd) spans from 566 nm to 578 nm, defining the green color. The forward voltage (VF) typically falls between 1.7V and 2.5V at the 20mA drive current. The reverse current (IR) is limited to a maximum of 10 µA at a reverse voltage (VR) of 5V, noting that the device is not intended for reverse bias operation.
3. Bin Rank System Explanation
The product is sorted into bins based on key performance parameters to ensure consistency for the end-user.
3.1 Luminous Intensity (IV) Binning
LEDs are categorized into specific bins according to their measured luminous intensity at 20mA. The bin codes (P2, Q1, Q2, R1, R2) define minimum and maximum intensity ranges, from 56.0-71.0 mcd (P2) up to 140.0-180.0 mcd (R2). A tolerance of +/-11% applies within each intensity bin.
3.2 Dominant Wavelength (WD) Binning
Similarly, the dominant wavelength is binned to control color consistency. Bin codes C, D, E, and F correspond to wavelength ranges: C (566-569 nm), D (569-572 nm), E (572-575 nm), and F (575-578 nm). The tolerance for each wavelength bin is +/- 1 nm.
4. Performance Curve Analysis
Typical performance curves provide insight into device behavior under varying conditions. These include the relationship between forward current and luminous intensity (I-V curve), the effect of ambient temperature on light output, and the spectral power distribution showing the concentration of emitted light around the peak wavelength. Analyzing these curves helps designers optimize drive conditions and understand performance trade-offs.
5. Mechanical and Package Information
5.1 Package Dimensions
The device conforms to a standard SMD footprint. All critical dimensions, including length, width, height, and pad spacing, are provided in millimeters with a general tolerance of ±0.2 mm unless otherwise specified. The lens is clear.
5.2 Recommended PCB Attachment Pad Layout
A land pattern design is recommended for reliable soldering, particularly for infrared or vapor phase reflow processes. This layout ensures proper solder fillet formation and mechanical stability.
5.3 Polarity Identification
The cathode is typically indicated by a marking on the package body or a specific pad geometry (e.g., a notch or a chamfered corner on the footprint). Correct polarity orientation is essential for circuit function.
6. Soldering and Assembly Guidelines
6.1 IR Reflow Soldering Profile
A suggested reflow profile compliant with J-STD-020B for lead-free processes is provided. Key parameters include a preheat zone, a defined time above liquidus, and a peak temperature not exceeding 260°C. The total time within 5°C of the peak temperature should be limited. Adherence to the solder paste manufacturer's specifications is also critical.
6.2 Storage Conditions
For unopened moisture-sensitive packaging (with desiccant), storage should be at ≤ 30°C and ≤ 70% RH, with a recommended use-within period of one year. Once opened, components should be stored at ≤ 30°C and ≤ 60% RH. If exposed beyond 168 hours, a bake-out at approximately 60°C for at least 48 hours is recommended before soldering to prevent moisture-induced damage (popcorning).
6.3 Cleaning
If cleaning is necessary after soldering, only specified solvents like ethyl alcohol or isopropyl alcohol should be used. The LEDs should be immersed at normal temperature for less than one minute. Unspecified chemicals may damage the package.
7. Packaging and Ordering Information
7.1 Tape and Reel Specifications
The LEDs are supplied on 8mm wide embossed carrier tape wound onto 7-inch (178mm) diameter reels. Standard reel quantity is 5000 pieces. A minimum packing quantity of 500 pieces applies for remainder lots. The packaging conforms to ANSI/EIA 481 specifications.
7.2 Model Numbering Rule
The part number LTST-T180KGKT encodes specific attributes: likely indicating the series, package type, color (G for Green), and performance bin. The exact decoding may follow an internal scheme.
8. Application Suggestions
8.1 Typical Application Circuits
As a current-driven device, the LED should be driven using a constant current source or a voltage source with a series current-limiting resistor. The resistor value can be calculated using Ohm's Law: R = (Vcc - VF) / IF, where Vcc is the supply voltage, VF is the LED forward voltage (use max value for reliability), and IF is the desired forward current (≤ 30mA DC).
8.2 Design Considerations
Consider thermal management on the PCB, especially when operating at high currents or in elevated ambient temperatures, due to the 140°C/W thermal resistance. Ensure the PCB pad design matches the recommended layout for reliable soldering. Account for the wide 120-degree viewing angle when designing light guides or indicator apertures.
9. Technical Comparison and Differentiation
Compared to older technology like GaP (Gallium Phosphide) green LEDs, AlInGaP offers higher efficiency and brighter output. The 120-degree viewing angle is wider than many “low-profile” LEDs, providing a broader emission pattern suitable for status indicators that need to be visible from various angles. Its compatibility with standard IR reflow processes differentiates it from LEDs that require manual or wave soldering.
10. Frequently Asked Questions Based on Technical Parameters
Q: What is the difference between peak wavelength and dominant wavelength?
A: Peak wavelength (λP) is the single wavelength at which the emission spectrum has its maximum intensity. Dominant wavelength (λd) is the single wavelength of monochromatic light that matches the perceived color of the LED when compared to a reference white light. λd is more relevant for color specification.
Q: Can I drive this LED with a 3.3V supply without a resistor?
A: No. Without a current-limiting resistor, the LED would attempt to draw excessive current, likely exceeding its absolute maximum rating and causing immediate failure. Always use a series resistor or constant-current driver.
Q: What does “Preconditioning: accelerate to JEDEC level 3” mean?
A: It indicates the moisture sensitivity level (MSL) of the package. MSL 3 means the component can be exposed to factory floor conditions (≤ 30°C/60% RH) for up to 168 hours (7 days) before it must be soldered or rebaked.
11. Practical Use Case Examples
Case 1: Network Router Status Panel: Multiple LTST-T180KGKT LEDs can be used to indicate power, internet connectivity, Wi-Fi activity, and port status. Their wide viewing angle ensures visibility from across a room, and their compatibility with reflow soldering allows for cost-effective, automated assembly of the main PCB.
Case 2: Industrial Control HMI: Integrated into a membrane switch or behind a polycarbonate window, this LED provides a clear, green “System Ready” or “Machine On” indication. The defined wavelength binning ensures color consistency across all units on the production line.
12. Principle of Operation Introduction
Light emission in this AlInGaP LED is based on electroluminescence. When a forward voltage is applied across the p-n junction, electrons and holes are injected into the active region. Their recombination releases energy in the form of photons (light). The specific composition of the Aluminum, Indium, Gallium, and Phosphide layers in the semiconductor crystal determines the bandgap energy, which directly defines the wavelength (color) of the emitted light—in this case, green.
13. Technology Trends
The general trend in SMD LEDs is toward higher luminous efficacy (more light output per electrical watt), improved color consistency through tighter binning, and increased reliability under higher temperature soldering profiles. Package sizes continue to shrink for greater design flexibility, while maintaining or improving optical performance. There is also a strong focus on developing materials and processes that meet evolving environmental regulations beyond RoHS.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |