Table of Contents
- 1. Product Overview
- 1.1 Features
- 1.2 Applications
- 2. Package Dimensions and Pin Assignment
- 3. Ratings and Characteristics
- 3.1 Absolute Maximum Ratings
- 3.2 Electrical and Optical Characteristics
- 4. Binning System
- 4.1 Luminous Intensity (IV) Binning
- 4.2 Dominant Wavelength (λd) Binning
- 4.3 Combined Bin Code
- 5. Soldering and Assembly Guidelines
- 5.1 Reflow Soldering Profile
- 5.2 Recommended PCB Pad Layout
- 5.3 Cleaning
- 6. Packaging Information
- 7. Handling and Storage Cautions
- 7.1 Moisture Sensitivity
- 7.2 Application Notes
- 8. Design Considerations and Typical Performance Curves
- 9. Comparison and Selection Guidance
- 10. Common Questions Based on Technical Parameters
1. Product Overview
This document details the specifications for a dual-color Surface-Mount Device (SMD) LED. The component is designed for automated printed circuit board (PCB) assembly and is suitable for space-constrained applications. It features a diffused lens and contains two distinct LED chips within a single package: one emitting blue light and the other emitting green light.
1.1 Features
- Compliant with RoHS (Restriction of Hazardous Substances) directives.
- Packaged in 8mm tape on 7-inch diameter reels for automated pick-and-place assembly.
- Standard EIA (Electronic Industries Alliance) package outline.
- Integrated Circuit (IC) compatible drive levels.
- Fully compatible with standard automatic placement equipment.
- Suitable for use with infrared (IR) reflow soldering processes.
- Preconditioned to JEDEC (Joint Electron Device Engineering Council) Moisture Sensitivity Level 3.
1.2 Applications
This LED is intended for a broad range of electronic equipment where compact size and reliable performance are required. Typical application areas include:
- Telecommunication devices (e.g., cordless phones, cellular phones).
- Office automation equipment (e.g., notebook computers, network systems).
- Home appliances and consumer electronics.
- Industrial control and instrumentation panels.
- Status and power indicators.
- Signal and symbol illumination (e.g., backlit buttons, icons).
- Front panel backlighting.
2. Package Dimensions and Pin Assignment
The LED is housed in a compact SMD package. Detailed mechanical drawings with dimensions in millimeters (and inches) are provided in the source document. The tolerance for most dimensions is ±0.2 mm (±0.008").
Pin Assignment:
- Blue LED Chip: Connected to pins 1 and 2.
- Green LED Chip: Connected to pins 3 and 4.
This independent pin configuration allows for separate control of the two colors, enabling static or dynamic color indication.
3. Ratings and Characteristics
3.1 Absolute Maximum Ratings
Ratings are specified at an ambient temperature (Ta) of 25°C. Exceeding these values may cause permanent damage.
- Power Dissipation (Pd): 76 mW (for both Blue and Green).
- Peak Forward Current (IF(peak)): 80 mA (at 1/10 duty cycle, 0.1ms pulse width).
- Continuous DC Forward Current (IF): 20 mA.
- Operating Temperature Range: -40°C to +100°C.
- Storage Temperature Range: -40°C to +100°C.
3.2 Electrical and Optical Characteristics
Typical performance parameters are measured at Ta=25°C with a forward current (IF) of 20mA, unless otherwise noted.
Optical Characteristics:
- Luminous Intensity (IV):
- Blue: Minimum 210 mcd, Typical, Maximum 475 mcd.
- Green: Minimum 850 mcd, Typical, Maximum 1860 mcd.
- Viewing Angle (2θ1/2): Typically 120 degrees for both colors. This wide viewing angle is characteristic of a diffused lens, providing a more uniform light distribution.
- Peak Emission Wavelength (λP):
- Blue: Typically 468 nm.
- Green: Typically 518 nm.
- Dominant Wavelength (λd):
- Blue: Range from 460 nm to 475 nm.
- Green: Range from 515 nm to 530 nm.
- Spectral Line Half-Width (Δλ):
- Blue: Typically 25 nm.
- Green: Typically 35 nm.
Electrical Characteristics:
- Forward Voltage (VF):
- Blue: Range from 2.8 V to 3.8 V.
- Green: Range from 2.8 V to 3.8 V.
- Reverse Current (IR): Maximum 10 μA at a reverse voltage (VR) of 5V. Note: The device is not designed for operation in reverse bias; this parameter is for test purposes only.
4. Binning System
To ensure consistency in production, LEDs are sorted into bins based on key optical parameters. This allows designers to select parts that meet specific color and brightness requirements for their application.
4.1 Luminous Intensity (IV) Binning
LEDs are categorized by their measured luminous intensity at 20mA.
Blue LED Bins:
- S2: 210 - 275 mcd
- T1: 275 - 360 mcd
- T2: 360 - 475 mcd
Green LED Bins:
- V1: 850 - 1100 mcd
- V2: 1100 - 1430 mcd
- W1: 1430 - 1860 mcd
Tolerance for each intensity bin is ±11%.
4.2 Dominant Wavelength (λd) Binning
LEDs are also sorted by their dominant wavelength, which defines the perceived color.
Blue LED Wavelength Bins:
- AB1: 460 - 465 nm
- AB2: 465 - 470 nm
- AB3: 470 - 475 nm
Green LED Wavelength Bins:
- AG1: 515 - 520 nm
- AG2: 520 - 525 nm
- AG3: 525 - 530 nm
Tolerance for each wavelength bin is ±1 nm.
4.3 Combined Bin Code
A cross-reference table is provided that combines both intensity and wavelength bins into a single alphanumeric code (e.g., A1, C4). This code is typically marked on the product packaging or reel tag, allowing for precise identification of the LED's performance characteristics.
5. Soldering and Assembly Guidelines
5.1 Reflow Soldering Profile
A recommended infrared (IR) reflow soldering profile is provided for lead-free (Pb-free) solder processes, in accordance with the J-STD-020B standard. Key parameters of this profile include:
- Pre-heat Temperature: 150°C to 200°C.
- Pre-heat Time: Maximum 120 seconds.
- Peak Temperature: Maximum 260°C.
- Time Above Liquidus: As per the provided profile curve.
- Total Soldering Time: Maximum 10 seconds at peak temperature. Reflow should be performed a maximum of two times.
For hand soldering with an iron, the tip temperature should not exceed 300°C, and contact time should be limited to a maximum of 3 seconds, for one time only.
5.2 Recommended PCB Pad Layout
A suggested land pattern (footprint) for the PCB is illustrated to ensure proper solder joint formation and mechanical stability during and after the reflow process. Adhering to this recommended layout helps prevent tombstoning and ensures good thermal and electrical connection.
5.3 Cleaning
If cleaning after soldering is necessary, only specified solvents should be used. The LED can be immersed in ethyl alcohol or isopropyl alcohol at room temperature for less than one minute. The use of unspecified chemicals may damage the LED package or lens.
6. Packaging Information
The LEDs are supplied in a tape-and-reel format compatible with high-speed automated assembly equipment.
- Tape Width: 8 mm.
- Reel Diameter: 7 inches.
- Quantity per Reel: 2000 pieces.
- Minimum Order Quantity (MOQ) for Remainders: 500 pieces.
- The packaging conforms to ANSI/EIA-481 specifications. Empty pockets in the tape are sealed with a cover tape.
7. Handling and Storage Cautions
7.1 Moisture Sensitivity
This LED is rated at Moisture Sensitivity Level (MSL) 3. As a moisture-sensitive device, proper handling is critical to prevent "popcorning" or delamination during reflow soldering.
- Sealed Package: LEDs in the original, unopened moisture-barrier bag (with desiccant) should be stored at ≤30°C and ≤70% Relative Humidity (RH). The recommended "floor life" from the bag seal date is one year.
- Opened Package: Once the bag is opened, the LEDs must be used within 168 hours (7 days) if the ambient storage conditions do not exceed 30°C / 60% RH.
- Extended Storage (Out of Bag): For storage beyond 168 hours, LEDs should be kept in a sealed container with desiccant or in a nitrogen desiccator.
- Rebaking: Components that have been exposed beyond the 168-hour limit must be baked at approximately 60°C for at least 48 hours before being subjected to reflow soldering to remove absorbed moisture.
7.2 Application Notes
This product is designed for use in standard commercial and industrial electronic equipment. For applications requiring exceptional reliability or where failure could risk safety (e.g., aviation, medical life-support, transportation controls), specific qualification and consultation with the manufacturer are necessary prior to design-in.
8. Design Considerations and Typical Performance Curves
The source document includes several characteristic curves that are essential for circuit design and understanding performance under varying conditions. These typically include:
- Forward Current vs. Forward Voltage (IF-VF): Shows the relationship between drive current and the voltage drop across the LED. This is crucial for designing the current-limiting circuitry.
- Luminous Intensity vs. Forward Current (IV-IF): Illustrates how light output increases with drive current. It helps determine the operating point for desired brightness.
- Luminous Intensity vs. Ambient Temperature (IV-Ta): Demonstrates the derating of light output as the ambient temperature rises. This is important for applications operating in high-temperature environments.
- Spectral Distribution: A graph showing the relative light intensity across different wavelengths, centered around the peak wavelength. This defines the color purity of the LED.
When designing a driver circuit, the forward voltage (VF) range and the recommended 20mA DC forward current must be considered. A constant-current driver is generally preferred over a constant-voltage driver with a series resistor for better stability and longevity, especially when operating over a wide temperature range or when precise brightness control is needed. The independent pins for the blue and green chips allow for flexible control schemes, such as alternating blinking, mixed colors (if driven simultaneously at different intensities), or individual status indications.
9. Comparison and Selection Guidance
The key differentiator of this component is the integration of two distinct LED colors (blue and green) in one compact SMD package. This offers significant space savings on the PCB compared to using two separate single-color LEDs. The wide 120-degree viewing angle provided by the diffused lens makes it suitable for applications where the indicator needs to be visible from a broad range of perspectives.
When selecting a bin code, designers must balance cost and performance. Tighter bins (e.g., specific wavelength and high brightness) may command a premium but ensure visual consistency in end products, which is critical for multi-unit displays or status panels. The provided binning system allows for precise selection to match application requirements for both color and luminous intensity.
10. Common Questions Based on Technical Parameters
Q: Can I drive the blue and green LEDs simultaneously?
A: Yes, since they have independent pins (1,2 for blue; 3,4 for green), you can drive them independently or simultaneously. Ensure the total power dissipation for the package is not exceeded if both are on at full current.
Q: What is the difference between Peak Wavelength and Dominant Wavelength?
A: Peak Wavelength (λP) is the wavelength at which the emitted optical power is maximum. Dominant Wavelength (λd) is the single wavelength perceived by the human eye that matches the color of the LED. λd is more relevant for color specification in visual applications.
Q: Why is the reverse current (IR) specified if the device is not for reverse operation?
A: The IR specification is a quality and leakage test parameter. It ensures the LED chip and package have proper isolation. In circuit design, precautions (like a parallel protection diode) should be taken to avoid exposing the LED to reverse voltage.
Q: How critical is it to follow the 168-hour floor life after opening the bag?
A: It is very important for reliability. Moisture absorbed by the plastic package can vaporize rapidly during the high-temperature reflow soldering process, causing internal cracks or delamination ("popcorning"). Following the MSL 3 handling guidelines is essential to prevent solder joint failures.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |