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SMD LED Orange AlInGaP Datasheet - Dimensions 3.2x2.8x1.9mm - Voltage 1.8-2.6V - Power 130mW - English Technical Document

Complete technical datasheet for an Orange AlInGaP SMD LED. Includes detailed specifications, ratings, binning information, application guidelines, and handling procedures.
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PDF Document Cover - SMD LED Orange AlInGaP Datasheet - Dimensions 3.2x2.8x1.9mm - Voltage 1.8-2.6V - Power 130mW - English Technical Document

1. Product Overview

This document details the specifications for a surface-mount device (SMD) Light Emitting Diode (LED) utilizing an Aluminum Indium Gallium Phosphide (AlInGaP) semiconductor material to produce an orange light output. These LEDs are designed in miniature packages specifically for automated printed circuit board (PCB) assembly, making them ideal for space-constrained applications across a broad spectrum of consumer and industrial electronics.

1.1 Core Advantages and Target Market

The primary advantages of this LED series include compliance with RoHS (Restriction of Hazardous Substances) directives, compatibility with automated pick-and-place equipment, and suitability for infrared (IR) reflow soldering processes. The devices are packaged on 8mm tape wound onto 7-inch diameter reels, adhering to EIA (Electronic Industries Alliance) standards for efficient manufacturing. Key target markets encompass telecommunications equipment, office automation devices, home appliances, industrial control systems, and various indoor signage and display applications where reliable, compact indicator lighting is required.

2. Technical Parameters: In-Depth Objective Interpretation

This section provides a detailed breakdown of the device's operational limits and performance characteristics under defined conditions.

2.1 Absolute Maximum Ratings

The absolute maximum ratings define the stress limits beyond which permanent damage to the device may occur. These ratings are specified at an ambient temperature (Ta) of 25°C and must not be exceeded under any circumstances.

2.2 Electrical and Optical Characteristics

These parameters define the typical performance of the LED when operated under normal conditions (Ta=25°C, IF=20mA).

3. Bin Rank System Explanation

To ensure consistency in production runs, LEDs are sorted into performance bins. This allows designers to select parts that meet specific voltage, brightness, and color requirements.

3.1 Forward Voltage (Vf) Rank

LEDs are categorized by their forward voltage drop at 20mA. Bin Code D2: 1.8V - 2.0V Bin Code D3: 2.0V - 2.2V Bin Code D4: 2.2V - 2.4V Bin Code D5: 2.4V - 2.6V Tolerance within each bin is ±0.1V.

3.2 Luminous Intensity (Iv) Rank

LEDs are sorted based on their light output intensity at 20mA. Bin Code W1: 1260 mcd - 1780 mcd Bin Code W2: 1780 mcd - 2500 mcd Tolerance within each bin is ±11%.

3.3 Dominant Wavelength (Wd) Rank

LEDs are grouped according to their precise color point (dominant wavelength). Bin Code P: 600 nm - 605 nm Bin Code Q: 605 nm - 610 nm Tolerance within each bin is ±1 nm.

4. Performance Curve Analysis

While specific graphical curves are referenced in the datasheet, their implications are critical for design. Designers should expect curves depicting:

5. Mechanical and Package Information

5.1 Package Dimensions

The LED is housed in a standard SMD package. Key dimensional notes include: - Lens Color: Water Clear. - Source Color: AlInGaP Orange. - All dimensions are in millimeters. - General tolerance is ±0.2mm unless otherwise specified. Designers must refer to the detailed mechanical drawing for exact length, width, height, and pad spacing.

5.2 Recommended PCB Attachment Pad

A land pattern (footprint) recommendation is provided for infrared or vapor phase reflow soldering. Adhering to this recommended pad layout is essential for achieving proper solder joint formation, alignment, and mechanical stability during and after the assembly process.

5.3 Polarity Identification

The datasheet includes markings or structural features (e.g., a notch, a cut corner, or a cathode mark on the package) to identify the anode and cathode terminals. Correct polarity orientation is mandatory for the device to function.

6. Soldering and Assembly Guidelines

6.1 IR Reflow Soldering Parameters

A suggested reflow profile compliant with J-STD-020B for lead-free processes is provided. Key parameters include: - Pre-heat Temperature: 150°C - 200°C. - Pre-heat Time: Maximum 120 seconds. - Peak Body Temperature: Maximum 260°C. - Time Above Liquidus: Maximum 10 seconds (with a maximum of two reflow cycles allowed). These parameters are generic targets; board-specific characterization is recommended.

6.2 Hand Soldering (Soldering Iron)

If hand soldering is necessary: - Iron Tip Temperature: Maximum 300°C. - Soldering Time: Maximum 3 seconds per lead. - This should be performed only once to avoid thermal stress.

6.3 Storage Conditions

Proper storage is vital to prevent moisture absorption, which can cause "popcorning" during reflow. - Sealed Package: Store at ≤ 30°C and ≤ 70% RH. Use within one year. - Opened Package: Store at ≤ 30°C and ≤ 60% RH. - For components out of their original packaging for more than 168 hours, a bake at 60°C for at least 48 hours is recommended before soldering.

6.4 Cleaning

If cleaning after soldering is required, use only specified solvents such as ethyl alcohol or isopropyl alcohol at normal temperature for less than one minute. Unspecified chemicals may damage the LED package.

7. Packaging and Ordering Information

7.1 Tape and Reel Specifications

The LEDs are supplied in embossed carrier tape with a protective cover tape, wound onto 7-inch (178mm) diameter reels. - Quantity: 2000 pieces per standard reel. - Minimum Order Quantity: 500 pieces for remainder quantities. - Packaging conforms to ANSI/EIA-481 specifications.

8. Application Suggestions

8.1 Typical Application Scenarios

This LED is suitable for status indication, backlighting, and decorative lighting in: - Consumer electronics (phones, laptops, appliances). - Networking and communication equipment. - Industrial control panels and instrumentation. - Indoor informational signs and displays.

8.2 Design Considerations and Drive Method

Critical: An LED is a current-operated device. To ensure consistent brightness and longevity, it must be driven with a constant current or with a voltage source and a series current-limiting resistor. When connecting multiple LEDs in parallel, a separate resistor for each LED is strongly recommended to prevent current hogging and uneven brightness due to natural variations in forward voltage (Vf) between individual devices.

9. Technical Comparison and Differentiation

Compared to older technologies like standard GaAsP (Gallium Arsenide Phosphide) LEDs, this AlInGaP-based orange LED offers significantly higher luminous efficiency, resulting in greater brightness for the same drive current. The wide 120-degree viewing angle makes it suitable for applications requiring broad visibility, as opposed to narrow-beam LEDs used for focused illumination. Its compatibility with standard SMD assembly and reflow processes differentiates it from through-hole LEDs, enabling high-volume, automated manufacturing.

10. Frequently Asked Questions Based on Technical Parameters

Q: Can I drive this LED directly from a 3.3V or 5V logic supply? A: No. You must always use a series current-limiting resistor. The resistor value is calculated as R = (Vcc - Vf) / If, where Vcc is your supply voltage, Vf is the LED's forward voltage (use the max value from the bin for a safe design), and If is the desired forward current (e.g., 20mA).

Q: Why is there such a wide range in Luminous Intensity (1260-2500 mcd)? A: This reflects the production spread. The binning system (W1, W2) allows you to select parts with a tighter brightness range for your application, ensuring visual consistency in your product.

Q: What happens if I exceed the Absolute Maximum Ratings? A: Exceeding these limits, even briefly, can cause immediate or latent damage. Over-current can destroy the semiconductor junction. Excessive reverse voltage can cause breakdown. Operating outside the temperature range can lead to premature failure or parametric shift.

11. Practical Design and Usage Case

Case: Designing a status indicator panel with 10 uniformly bright orange LEDs. 1. Circuit Design: Use a constant current driver or, for simplicity, a voltage rail (e.g., 5V) with a dedicated current-limiting resistor for each LED. For bin D4 (VF max 2.4V) at 20mA: R = (5V - 2.4V) / 0.02A = 130 Ohms. Use the next standard value (e.g., 150 Ohms) for a slightly safer current. 2. Component Selection: Specify the required bins when ordering: e.g., LTST-M670VFKT with bins D4 (for consistent voltage), W2 (for high brightness), and P (for specific orange hue). 3. PCB Layout: Follow the recommended pad layout from the datasheet for reliable soldering. 4. Assembly: Follow the IR reflow profile guidelines. If the boards will be in storage after assembly, ensure the storage conditions are met.

12. Principle Introduction

This LED operates on the principle of electroluminescence in a semiconductor. The AlInGaP material forms a p-n junction. When a forward voltage is applied, electrons from the n-region and holes from the p-region are injected into the junction region. When these charge carriers recombine, they release energy in the form of photons (light). The specific composition of the Aluminum, Indium, Gallium, and Phosphide determines the bandgap energy of the semiconductor, which directly defines the wavelength (color) of the emitted light—in this case, in the orange spectrum (~605 nm). The water-clear lens encapsulates and protects the semiconductor die while allowing the light to exit.

13. Development Trends

The general trend in SMD indicator LEDs like this one is towards ever-higher luminous efficacy (more light output per watt of electrical input), enabling lower power consumption for the same brightness. There is also a continuous drive for miniaturization while maintaining or improving optical performance. Furthermore, advancements in packaging materials and processes aim to enhance reliability, thermal performance, and compatibility with lead-free and high-temperature soldering profiles. The standardization of footprints and electrical characteristics across manufacturers simplifies design and sourcing for engineers.

LED Specification Terminology

Complete explanation of LED technical terms

Photoelectric Performance

Term Unit/Representation Simple Explanation Why Important
Luminous Efficacy lm/W (lumens per watt) Light output per watt of electricity, higher means more energy efficient. Directly determines energy efficiency grade and electricity cost.
Luminous Flux lm (lumens) Total light emitted by source, commonly called "brightness". Determines if the light is bright enough.
Viewing Angle ° (degrees), e.g., 120° Angle where light intensity drops to half, determines beam width. Affects illumination range and uniformity.
CCT (Color Temperature) K (Kelvin), e.g., 2700K/6500K Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. Determines lighting atmosphere and suitable scenarios.
CRI / Ra Unitless, 0–100 Ability to render object colors accurately, Ra≥80 is good. Affects color authenticity, used in high-demand places like malls, museums.
SDCM MacAdam ellipse steps, e.g., "5-step" Color consistency metric, smaller steps mean more consistent color. Ensures uniform color across same batch of LEDs.
Dominant Wavelength nm (nanometers), e.g., 620nm (red) Wavelength corresponding to color of colored LEDs. Determines hue of red, yellow, green monochrome LEDs.
Spectral Distribution Wavelength vs intensity curve Shows intensity distribution across wavelengths. Affects color rendering and quality.

Electrical Parameters

Term Symbol Simple Explanation Design Considerations
Forward Voltage Vf Minimum voltage to turn on LED, like "starting threshold". Driver voltage must be ≥Vf, voltages add up for series LEDs.
Forward Current If Current value for normal LED operation. Usually constant current drive, current determines brightness & lifespan.
Max Pulse Current Ifp Peak current tolerable for short periods, used for dimming or flashing. Pulse width & duty cycle must be strictly controlled to avoid damage.
Reverse Voltage Vr Max reverse voltage LED can withstand, beyond may cause breakdown. Circuit must prevent reverse connection or voltage spikes.
Thermal Resistance Rth (°C/W) Resistance to heat transfer from chip to solder, lower is better. High thermal resistance requires stronger heat dissipation.
ESD Immunity V (HBM), e.g., 1000V Ability to withstand electrostatic discharge, higher means less vulnerable. Anti-static measures needed in production, especially for sensitive LEDs.

Thermal Management & Reliability

Term Key Metric Simple Explanation Impact
Junction Temperature Tj (°C) Actual operating temperature inside LED chip. Every 10°C reduction may double lifespan; too high causes light decay, color shift.
Lumen Depreciation L70 / L80 (hours) Time for brightness to drop to 70% or 80% of initial. Directly defines LED "service life".
Lumen Maintenance % (e.g., 70%) Percentage of brightness retained after time. Indicates brightness retention over long-term use.
Color Shift Δu′v′ or MacAdam ellipse Degree of color change during use. Affects color consistency in lighting scenes.
Thermal Aging Material degradation Deterioration due to long-term high temperature. May cause brightness drop, color change, or open-circuit failure.

Packaging & Materials

Term Common Types Simple Explanation Features & Applications
Package Type EMC, PPA, Ceramic Housing material protecting chip, providing optical/thermal interface. EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life.
Chip Structure Front, Flip Chip Chip electrode arrangement. Flip chip: better heat dissipation, higher efficacy, for high-power.
Phosphor Coating YAG, Silicate, Nitride Covers blue chip, converts some to yellow/red, mixes to white. Different phosphors affect efficacy, CCT, and CRI.
Lens/Optics Flat, Microlens, TIR Optical structure on surface controlling light distribution. Determines viewing angle and light distribution curve.

Quality Control & Binning

Term Binning Content Simple Explanation Purpose
Luminous Flux Bin Code e.g., 2G, 2H Grouped by brightness, each group has min/max lumen values. Ensures uniform brightness in same batch.
Voltage Bin Code e.g., 6W, 6X Grouped by forward voltage range. Facilitates driver matching, improves system efficiency.
Color Bin 5-step MacAdam ellipse Grouped by color coordinates, ensuring tight range. Guarantees color consistency, avoids uneven color within fixture.
CCT Bin 2700K, 3000K etc. Grouped by CCT, each has corresponding coordinate range. Meets different scene CCT requirements.

Testing & Certification

Term Standard/Test Simple Explanation Significance
LM-80 Lumen maintenance test Long-term lighting at constant temperature, recording brightness decay. Used to estimate LED life (with TM-21).
TM-21 Life estimation standard Estimates life under actual conditions based on LM-80 data. Provides scientific life prediction.
IESNA Illuminating Engineering Society Covers optical, electrical, thermal test methods. Industry-recognized test basis.
RoHS / REACH Environmental certification Ensures no harmful substances (lead, mercury). Market access requirement internationally.
ENERGY STAR / DLC Energy efficiency certification Energy efficiency and performance certification for lighting. Used in government procurement, subsidy programs, enhances competitiveness.