Table of Contents
- 1. Product Overview
- 1.1 Key Features
- 1.2 Target Applications
- 2. Technical Parameters: In-Depth Objective Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Binning System Explanation
- 3.1 Luminous Intensity (Iv) Rank
- 3.2 Chromaticity (CIE) Rank
- 4. Mechanical and Packaging Information
- 4.1 Package Dimensions and Pin Assignment
- 4.2 Recommended PCB Land Pattern
- 4.3 Tape and Reel Packaging
- 5. Soldering and Assembly Guidelines
- 5.1 IR Reflow Soldering Profile (Pb-Free Process)
- 5.2 Hand Soldering
- 5.3 Cleaning
- 6. Storage and Handling Cautions
- 6.1 Storage Conditions
- 6.2 Application Notes and Limitations
- 7. Design Considerations and Application Suggestions
- 7.1 Current Limiting
- 7.2 Thermal Management
- 7.3 Optical Integration
- 8. Typical Performance Curves Analysis
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 10. Operational Principle and Technology Context
1. Product Overview
This document details the specifications for a surface-mount device (SMD) LED designed for automated printed circuit board assembly. The component features a white diffused lens and integrates three distinct semiconductor light sources within a single package: a green InGaN chip, a red AlInGaP chip, and a blue InGaN chip. The combined output through the diffused lens creates a white light appearance. This design is targeted at space-constrained applications across consumer electronics, telecommunications, and industrial equipment where reliable status indication, symbol illumination, or front-panel backlighting is required.
1.1 Key Features
- Compliant with RoHS environmental directives.
- Packaged on 12mm tape within 7-inch diameter reels for automated pick-and-place systems.
- Standardized EIA package footprint for design compatibility.
- Logic-level compatible drive current.
- Withstands infrared reflow soldering processes.
- Preconditioned to JEDEC Moisture Sensitivity Level 3.
1.2 Target Applications
- Status indicators in telecommunications and networking hardware.
- Signal and symbol illumination in office automation and home appliances.
- Front panel backlighting for industrial control equipment.
- General purpose indicator lighting in consumer electronics.
2. Technical Parameters: In-Depth Objective Analysis
The following section provides a detailed, objective breakdown of the device's electrical, optical, and thermal characteristics as defined in the source material. All data is referenced to an ambient temperature (Ta) of 25°C unless otherwise specified.
2.1 Absolute Maximum Ratings
These values represent stress limits beyond which permanent damage to the device may occur. Continuous operation at these limits is not advised.
- Power Dissipation (Pd): 90 mW for Green/Blue chips; 69 mW for Red chip. This parameter is crucial for thermal management design.
- Peak Forward Current (IF(PEAK)): 100 mA for all chips, under pulsed conditions (1/10 duty cycle, 0.1ms pulse width).
- Continuous Forward Current (IF): 30 mA DC for all chips.
- Operating Temperature Range: -40°C to +85°C.
- Storage Temperature Range: -40°C to +100°C.
2.2 Electro-Optical Characteristics
Measured at a standard test current of IF = 5mA for each chip. These are the typical performance parameters under normal operating conditions.
- Luminous Intensity (Iv):
- Green: 600 - 1200 mcd (millicandela)
- Red: 200 - 400 mcd
- Blue: 100 - 200 mcd
- Viewing Angle (2θ1/2): Typically 120 degrees. This wide angle is a result of the diffused lens, providing a more uniform light distribution compared to clear-lens LEDs.
- Dominant Wavelength (λd):
- Green: 523 - 535 nm
- Red: 617 - 630 nm
- Blue: 465 - 477 nm
- Forward Voltage (VF):
- Green: 2.0 - 3.0 V
- Red: 1.4 - 2.3 V
- Blue: 2.0 - 3.0 V
- Reverse Current (IR): Maximum 10 μA at VR = 5V. The device is not designed for reverse-bias operation; this parameter is for test purposes only.
3. Binning System Explanation
To ensure color and brightness consistency in production, devices are sorted into bins. The white light output is a function of the combined RGB chips, measured with all three driven at 5mA.
3.1 Luminous Intensity (Iv) Rank
Devices are categorized based on their total luminous intensity output. T1 Bin: 900 - 1300 mcd (approx. 2.7 - 3.9 lumens) T2 Bin: 1300 - 1800 mcd (approx. 3.9 - 5.4 lumens) Tolerance per bin is ±11%.
3.2 Chromaticity (CIE) Rank
Devices are binned according to their color coordinates on the CIE 1931 chromaticity diagram, which defines the perceived color of the white light. The bin codes (e.g., H4, J5, K6, L4) represent specific quadrilateral regions on the x,y coordinate plane. Each bin has four defined corner points (Point1-4) for x and y coordinates. The tolerance for placement within a selected hue bin is ±0.01 in both x and y coordinates. This precise binning allows designers to select LEDs with very tight color consistency for their applications.
4. Mechanical and Packaging Information
4.1 Package Dimensions and Pin Assignment
The device conforms to a standard SMD footprint. Critical dimensions include body size and pad spacing. All dimensional tolerances are ±0.2 mm unless otherwise noted. The pin assignment for activating individual colors is as follows: The anode (common positive) is connected to pin 1. The green cathode is pin 2, the red cathode is pins 3 & 4 (internally connected), and the blue cathode is pin 6. Pins 5 and others may be no-connect (NC) or mechanical anchors.
4.2 Recommended PCB Land Pattern
A top-view drawing of the suggested solder pad layout is provided to ensure proper soldering and mechanical stability. Adhering to this pattern helps prevent tombstoning (one end lifting during reflow) and ensures good solder fillets.
4.3 Tape and Reel Packaging
The components are supplied in embossed carrier tape with a protective cover tape. Key packaging specifications include:
- Carrier Tape Width: 12 mm.
- Reel Diameter: 7 inches (178 mm).
- Quantity per Full Reel: 2000 pieces.
- Minimum Order Quantity for Partial Reels: 500 pieces.
- Maximum consecutive missing components (pockets): 2.
- Packaging conforms to EIA-481-1-B standards.
5. Soldering and Assembly Guidelines
5.1 IR Reflow Soldering Profile (Pb-Free Process)
The recommended profile follows J-STD-020B for lead-free soldering.
- Pre-heat: 150°C to 200°C.
- Pre-heat Time: Maximum 120 seconds.
- Peak Body Temperature: Maximum 260°C.
- Time Above Liquidus: Recommended 10 seconds maximum.
- Number of Reflow Cycles: Maximum two times.
5.2 Hand Soldering
If manual soldering is necessary:
- Iron Temperature: Maximum 300°C.
- Contact Time: Maximum 3 seconds per joint.
- Important: Hand soldering should be performed only once to avoid thermal stress.
5.3 Cleaning
Post-solder cleaning must be performed with care. Only specified solvents should be used. Recommended agents are ethyl alcohol or isopropyl alcohol at room temperature. The LED should be immersed for less than one minute. Unspecified chemicals may damage the epoxy lens or package.
6. Storage and Handling Cautions
6.1 Storage Conditions
Sealed Moisture-Barrier Bag (MBP): Store at ≤30°C and ≤70% Relative Humidity (RH). The shelf life within the sealed bag with desiccant is one year. After Bag Opening: The "floor life" begins. Store at ≤30°C and ≤60% RH. It is strongly recommended to complete the IR reflow process within 168 hours (7 days) of exposure. For storage beyond this period, components should be placed in a sealed container with fresh desiccant or in a nitrogen desiccator. Components exposed for more than 168 hours require a baking procedure (approximately 60°C for at least 48 hours) prior to soldering to remove absorbed moisture and prevent "popcorning" (package cracking due to vapor pressure during reflow).
6.2 Application Notes and Limitations
This LED is intended for use in standard commercial and industrial electronic equipment. It is not designed or qualified for applications where failure could lead to direct risk to life, health, or safety—such as in aviation, medical life-support, or critical transportation control systems. For such high-reliability applications, consultation with the component manufacturer for specific qualification data is mandatory.
7. Design Considerations and Application Suggestions
7.1 Current Limiting
Due to the different forward voltages (VF) of the red, green, and blue chips, driving them from a common voltage source requires separate current-limiting resistors for each color channel. The resistor value is calculated using Ohm's Law: R = (Vsupply - VF) / IF. Using the typical VF and the desired drive current (e.g., 5mA for spec compliance, up to 30mA max) will yield the appropriate resistance and power rating.
7.2 Thermal Management
While the power dissipation is relatively low, proper PCB design is essential for longevity. Ensure the recommended solder pads are used to provide adequate thermal conduction away from the LED junction. For applications driving the LED at or near its maximum continuous current (30mA), attention to ambient temperature and board layout is important to stay within the specified operating temperature range.
7.3 Optical Integration
The white diffused lens provides a wide, uniform viewing angle (120°), making it suitable for applications where the LED may be viewed from off-axis angles. The diffused nature reduces hotspots and glare. For applications requiring a more directed beam, external secondary optics (lenses, light pipes) would be necessary.
8. Typical Performance Curves Analysis
The datasheet includes graphical representations of key relationships, which are vital for understanding device behavior under non-standard conditions.
- Relative Luminous Intensity vs. Forward Current: This curve shows how light output increases with drive current, typically in a sub-linear fashion, highlighting efficiency changes.
- Forward Voltage vs. Forward Current: Demonstrates the diode's exponential I-V characteristic.
- Relative Luminous Intensity vs. Ambient Temperature: Shows the derating of light output as junction temperature increases. This is critical for high-temperature environment designs.
- Spectral Distribution: While not always detailed for white LEDs, understanding the peak wavelengths and spectral half-widths (Δλ: ~30nm G, ~20nm R, ~25nm B) of the individual chips informs color rendering and filter selection.
9. Frequently Asked Questions (Based on Technical Parameters)
Q: Can I drive all three colors simultaneously to get brighter white light? A: Yes, but you must ensure the total power dissipation does not exceed the lowest maximum rating among the active chips (69mW for the red chip, in this case) and that the junction temperature remains within limits. The current for each channel must be controlled independently.
Q: Why is the forward voltage different for each color? A: The forward voltage is a fundamental property of the semiconductor material's bandgap. Red AlInGaP LEDs have a lower bandgap than green and blue InGaN LEDs, resulting in a lower VF.
Q: What does "preconditioning to JEDEC Level 3" mean? A: It means the components have been classified as Moisture Sensitivity Level 3 (MSL 3). This indicates the maximum allowable floor life after the moisture barrier bag is opened is 168 hours at ≤30°C/60% RH before they require baking for reflow.
Q: How do I select the correct bin for my application? A: For applications where color consistency is critical (e.g., multi-LED status bars or backlights), specify a single, tight CIE bin code (e.g., J5) and a single luminous intensity bin (e.g., T1). For less critical applications, a wider bin selection may be acceptable and potentially more cost-effective.
10. Operational Principle and Technology Context
This LED operates on the principle of electroluminescence in semiconductor materials. When a forward voltage is applied across the p-n junction of each chip, electrons and holes recombine, releasing energy in the form of photons. The wavelength (color) of the light is determined by the bandgap energy of the specific semiconductor material: AlInGaP for red, and InGaN for green and blue. The "white" light is not produced by a single white phosphor (as in a phosphor-converted white LED) but is an additive color mixture of the three primary colored lights (Red, Green, Blue) as they pass through the diffused white encapsulant. This RGB method allows for potential color tuning by varying the current to each chip, though this datasheet specifies operation for a fixed white point.
The SMD package format represents the industry standard for high-volume, automated assembly. The use of a diffused lens epoxy incorporates scattering particles to widen the viewing angle and soften the light output, making it ideal for indicator purposes where direct viewing is common. The integration of three chips in one package saves PCB space compared to using three discrete single-color LEDs.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |