1. Product Overview
The SMD5050 RGB full-color LED is a surface-mount device designed for applications requiring vibrant, multi-color illumination. It integrates red, green, and blue (RGB) semiconductor chips within a single 5.0mm x 5.0mm package, enabling the creation of a wide spectrum of colors through additive color mixing. This component is engineered for high-brightness output and reliable performance in a compact form factor, making it suitable for modern lighting designs.
1.1 Core Advantages
The primary advantages of this LED include its high luminous intensity, wide viewing angle of 120 degrees, and the ability to generate millions of colors by independently controlling the intensity of the red, green, and blue diodes. Its SMD design facilitates automated assembly processes, improving manufacturing efficiency and consistency.
1.2 Target Market and Applications
This LED is targeted at the consumer electronics, architectural lighting, signage, automotive accent lighting, and entertainment industries. Typical applications include LED video walls, decorative lighting strips, status indicators, backlighting for displays, and dynamic ambient lighting systems where color-changing capabilities are essential.
2. Technical Parameter Analysis
2.1 Photometric and Electrical Characteristics (Ta=25°C)
The following table details the key operational parameters for each color channel under typical conditions. It is crucial to adhere to the maximum ratings to ensure device longevity and performance.
| Parameter | Symbol | Typical Value | Maximum Value | Unit |
|---|---|---|---|---|
| Power Dissipation | PD | 200 | 306 | mW |
| Forward Current | IF | 60 | 90 | mA |
| Forward Voltage (Red) | VF | 2.2 | 2.6 | V |
| Forward Voltage (Green) | VF | 3.2 | 3.4 | V |
| Forward Voltage (Blue) | VF | 3.2 | 3.4 | V |
| Reverse Voltage | VR | - | 5 | V |
| Reverse Current | IR | - | ≤5 | μA |
| Peak Wavelength (λd) Red | λd | 625 | - | nm |
| Peak Wavelength (λd) Green | λd | 525 | - | nm |
| Peak Wavelength (λd) Blue | λd | 460 | - | nm |
| Viewing Angle (2θ½) | 2θ½ | 120 | - | ° |
| Operating Temperature | Topr | -40 to +80 | - | °C |
| Storage Temperature | Tstg | -40 to +80 | - | °C |
| Junction Temperature | Tj | - | 125 | °C |
2.2 Thermal Characteristics
The maximum junction temperature (Tj) is specified at 125°C. Proper thermal management, including adequate PCB copper area and potential heatsinking, is necessary when operating at high currents or in elevated ambient temperatures to prevent performance degradation and premature failure.
3. Binning System Explanation
3.1 Wavelength Binning Standards
To ensure color consistency in production, LEDs are sorted into bins based on their peak emission wavelength. The following codes define the wavelength ranges for each color.
| Code | Minimum | Maximum | Unit |
|---|---|---|---|
| R1 | 620 | 625 | nm |
| R2 | 625 | 630 | nm |
| G5 | 519 | 522.5 | nm |
| G6 | 522.5 | 526 | nm |
| G7 | 526 | 530 | nm |
| B1 | 445 | 450 | nm |
| B2 | 450 | 455 | nm |
| B3 | 455 | 460 | nm |
| B4 | 460 | 465 | nm |
This binning allows designers to select LEDs with precise chromaticity for applications demanding uniform color appearance, such as in large-format displays or coordinated lighting installations.
4. Performance Curve Analysis
4.1 Forward Voltage vs. Forward Current (IV Curve)
The IV curve illustrates the relationship between the forward voltage (VF) and forward current (IF) for the red, green, and blue chips. The red LED typically exhibits a lower forward voltage (~2.2V) compared to the green and blue LEDs (~3.2V). This characteristic is crucial for designing appropriate current-limiting circuits or constant-current drivers for each channel to achieve balanced color output and prevent over-current conditions.
4.2 Relative Spectral Energy vs. Junction Temperature
This graph shows how the light output (relative spectral energy) of each color chip varies with increasing junction temperature (Tj). Generally, the luminous output decreases as the junction temperature rises. The rate of decrease can vary between the different semiconductor materials (InGaN for blue/green and AlInGaP for red). Effective heat sinking is vital to maintain stable color output and brightness over the product's lifetime.
4.3 Ambient Temperature vs. Allowable Forward Current
This derating curve defines the maximum permissible forward current as a function of the ambient temperature (Ta). As the ambient temperature increases, the maximum allowable current must be reduced to prevent the junction temperature from exceeding its 125°C limit. Designers must reference this curve to determine safe operating currents for their specific application environment.
4.4 Radiation Pattern (Viewing Angle Curve)
The polar intensity distribution diagram confirms the 120-degree viewing angle. The emission pattern is typically Lambertian or near-Lambertian, providing a wide, even field of illumination suitable for many general lighting and indicator applications.
5. Mechanical and Package Information
5.1 Package Dimensions and Outline Drawing
The LED is housed in a standard SMD5050 package with dimensions of 5.0mm (L) x 5.0mm (W). The exact height and dimensional tolerances (e.g., ±0.10mm for .X dimensions, ±0.05mm for .XX dimensions) should be referenced from the detailed mechanical drawing in the original datasheet for precise PCB layout.
5.2 Recommended Pad Layout and Stencil Design
A recommended land pattern (footprint) and solder paste stencil design are provided to ensure reliable soldering. The pad layout typically features six pads—two for each of the three color chips, which share a common cathode or anode configuration depending on the specific part number. Adhering to this recommended layout minimizes soldering defects like tombstoning and ensures proper thermal and electrical connection.
6. Soldering and Assembly Guidelines
6.1 Reflow Soldering Parameters
This LED is compatible with standard infrared (IR) or convection reflow soldering processes used for surface-mount technology (SMT). A typical lead-free reflow profile with a peak temperature not exceeding 260°C for a duration specified by JEDEC standards (e.g., 10-30 seconds above 240°C) is generally applicable. It is critical to avoid excessive thermal stress to prevent damage to the internal wire bonds and the epoxy lens.
6.2 Handling and Storage Precautions
LEDs are sensitive to electrostatic discharge (ESD). Always handle them in an ESD-protected environment using grounded wrist straps and conductive containers. Store components in their original moisture-barrier bags at recommended conditions (temperature < 40°C, humidity < 70% RH) to prevent moisture absorption, which can cause \"popcorning\" during reflow.
7. Packaging and Ordering Information
7.1 Product Packaging Specification
The LEDs are supplied in embossed carrier tape for automated pick-and-place assembly. The tape width, pocket dimensions, and reel count follow EIA-481 standards. A cover tape with a specified peel strength (0.1 - 0.7N at a 10-degree angle) seals the components in place. This packaging ensures component protection, orientation consistency, and feeding reliability in high-speed assembly machines.
7.2 Part Numbering System (Model Naming Rule)
The part number follows a structured format that encodes key attributes:
T [Shape Code] [Chip Count] [Optics Code] [Internal Code] [Color Code] [Flux Code] - [CCT Code] [Other Codes].
For example, the code \"5A\" indicates a 5050N shape, \"3\" indicates three chips (RGB), \"00\" indicates no secondary lens, \"F\" indicates full-color, etc. Understanding this nomenclature is essential for correctly specifying and ordering the desired LED variant with the correct color, brightness, and optical characteristics.
8. Application Recommendations
8.1 Typical Application Circuits
Each color channel of the RGB LED should be driven independently using a constant-current source or a current-limiting resistor in series with a switched voltage source. Pulse-width modulation (PWM) is the preferred method for intensity control (dimming and color mixing) as it maintains a consistent forward voltage and chromaticity, unlike analog dimming which can cause color shift. A microcontroller with PWM outputs is commonly used to generate the control signals.
8.2 Design Considerations
- Current Matching: Due to different Vf and efficiency of R, G, B chips, separate current-setting resistors or drivers are needed to achieve white balance or desired color ratios.
- Thermal Management: Include sufficient thermal relief and copper area on the PCB, especially if operating at high currents or in high-density arrays.
- ESD Protection: Incorporate ESD protection diodes on signal lines close to the LED, particularly in portable or consumer applications.
- Optical Design: Consider the 120-degree viewing angle when designing lenses or light guides to achieve the desired beam pattern and spatial distribution.
9. Reliability and Quality Standards
9.1 Reliability Test Standards
The product undergoes rigorous reliability testing per industry standards (JESD22, MIL-STD-202G). Key tests include:
- Operating Life Test: Conducted at room temperature, high temperature (85°C), and low temperature (-40°C) for 1008 hours under maximum current.
- High Temperature/Humidity Operating Life: 1008 hours at 60°C/90% RH.
- Temperature Cycling: Exposing the device to rapid transitions between extreme temperatures (e.g., -40°C to +125°C).
10. Frequently Asked Questions (FAQ)
10.1 How do I achieve pure white light with this RGB LED?
Pure white is created by mixing specific intensities of red, green, and blue light. The exact current ratio (e.g., IR:IG:IB) required depends on the individual efficiency and chromaticity coordinates of the specific LED bin. It typically requires calibration and feedback from a color sensor for high-accuracy applications. Using PWM control allows fine adjustment of this ratio.
10.2 Can I drive all three channels in parallel from a single constant-current source?
No. Due to the significant difference in forward voltage between the red (~2.2V) and blue/green (~3.2V) chips, connecting them in parallel would result in severe current imbalance, potentially overdriving the red channel while underdriving the others. Each color channel must have its own current control circuit.
10.3 What is the impact of junction temperature on color?
Increasing junction temperature causes a shift in the peak wavelength (typically a longer wavelength for AlInGaP red and a shorter wavelength for InGaN blue/green) and a reduction in light output. This can lead to visible color shift in RGB systems if not managed. Maintaining a stable, low junction temperature through good thermal design is critical for color-stable applications.
11. Practical Design Case Study
11.1 Design of a Color-Tunable Desk Lamp
Consider a desk lamp using an array of these SMD5050 RGB LEDs. The design would involve:
- Driver Circuit: A dedicated LED driver IC with three independent constant-current outputs and PWM dimming capability for each channel, controlled via I2C or a similar interface from a microcontroller.
- Thermal Design: The metal core PCB (MCPCB) acts as a heatsink. Thermal vias connect the LED thermal pads to a large copper plane on the backside of the board to dissipate heat efficiently.
- Optics: A diffuser is placed over the LED array to blend the individual points of light into a uniform, glare-free illumination area.
- Control: A user interface (buttons, touch sensor, or app) allows selection of pre-set colors (white, warm white, cool white) or custom colors via RGB sliders. The microcontroller translates these inputs into the corresponding PWM duty cycles for the R, G, and B channels.
12. Technical Principle Introduction
12.1 Working Principle of RGB LEDs
An RGB LED is essentially three independent light-emitting diodes—red, green, and blue—encapsulated together. Each diode emits light through electroluminescence: when a forward voltage is applied across the p-n junction of a semiconductor material (AlInGaP for red, InGaN for green and blue), electrons recombine with holes, releasing energy in the form of photons. The wavelength (color) of the emitted light is determined by the bandgap energy of the semiconductor material. By independently controlling the intensity of these three primary colors, a vast array of secondary colors can be produced through additive color mixing.
13. Technology Trends
13.1 Evolution in Full-Color LEDs
The market for full-color LEDs continues to evolve with trends focusing on:
- Higher Efficiency (lm/W): Ongoing improvements in epitaxial growth and chip design yield more light output per unit of electrical power, reducing energy consumption and thermal load.
- Improved Color Rendering and Gamut: Development of new phosphor systems and narrow-band emitters (like quantum dots) to expand the color gamut for displays and improve the Color Rendering Index (CRI) for lighting, even in RGB-based systems.
- Miniaturization: Development of smaller package sizes (e.g., 2020, 1515) with similar or improved performance for space-constrained applications like mini-LED backlights for TVs and monitors.
- Integrated Smart Features: The emergence of LEDs with built-in drivers, controllers, and communication interfaces (e.g., I2C, SPI, or wireless like Zigbee/BLE) simplifying system design for IoT-connected lighting.
- Enhanced Reliability: Advancements in packaging materials (silicones, ceramics) to better withstand higher temperatures and harsher environmental conditions, extending product lifetime.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |