Table of Contents
- 1. Product Overview
- 1.1 Package Dimension
- 2. In-Depth Technical Parameter Analysis
- 2.1 Electrical & Optical Characteristics
- 2.2 Absolute Maximum Ratings
- 3. Performance Curve Analysis
- 3.1 Forward Voltage vs. Forward Current (IV Curve)
- 3.2 Relative Intensity vs. Forward Current
- 3.3 Relative Intensity vs. Ambient Temperature
- 3.4 Spectral Distribution
- 3.5 Radiation Pattern
- 3.6 Solder Point Temperature vs. Forward Current
- 4. Packaging & SMT Assembly Information
- 4.1 Packaging Specification
- 4.2 SMT Reflow Soldering Guidelines
- 5. Application & Design Recommendations
- 5.1 Typical Application Scenarios
- 5.2 Design Considerations
- 5.3 Comparative Analysis
- 6. Frequently Asked Questions (Based on Technical Parameters)
- 7. Technical Principles & Trends
- 7.1 Operating Principle
- 7.2 Industry Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This technical documentation details the specifications and application guidelines for a high-power surface-mount infrared (IR) light-emitting diode (LED). The device features an EMC (Epoxy Molding Compound) package, which provides excellent mechanical strength, thermal stability, and reliability for demanding operational environments.
Core Advantages: The key benefits of this component include a compact SMD footprint (3.0mm x 3.0mm), a high total radiant flux output, and a broad viewing angle of 100 degrees, ensuring wide-area illumination. It is designed for compatibility with standard lead-free reflow soldering processes.
Target Market: The primary application domains for this IR LED are security and surveillance systems, where it serves as an invisible illumination source for night-vision cameras. It is also highly suitable for machine vision systems in industrial automation, enabling reliable object detection and positioning in low-light conditions.
1.1 Package Dimension
The component is housed in a compact, rectangular package measuring 3.00 mm in length, 3.00 mm in width, and 2.10 mm in height. Dimensional tolerances are typically ±0.2 mm unless otherwise specified. The package features a clear polarity marking to ensure correct orientation during PCB assembly. The recommended soldering land pattern (footprint) is provided to facilitate optimal thermal and electrical performance, as well as reliable mechanical attachment to the printed circuit board.
2. In-Depth Technical Parameter Analysis
The following sections provide a detailed, objective interpretation of the device's electrical, optical, and thermal characteristics.
2.1 Electrical & Optical Characteristics
All measurements are specified at a standard solder point temperature (Ts) of 25°C.
- Forward Voltage (VF): With a forward current (IF) of 500 mA applied, the typical voltage drop across the LED is 1.7 V, with a minimum of 1.4 V. This low forward voltage contributes to higher system efficiency.
- Peak Wavelength (λp): The primary wavelength of emitted infrared light is 850 nm, which is near the peak sensitivity of many silicon-based image sensors while remaining invisible to the human eye.
- Spectral Bandwidth (Δλ): The spectral width at half maximum intensity is typically 30 nm, which defines the purity of the emitted infrared light.
- Total Radiant Flux (Φe): This parameter measures the total optical power output in milliwatts. At IF = 500 mA, the typical value is 350 mW, with a range from 280 mW (min) to 450 mW (max).
- Viewing Angle (2θ1/2): The angle at which the radiant intensity is half of the maximum intensity is 100 degrees, providing a wide beam pattern.
- Thermal Resistance (RθJ-S): The junction-to-solder point thermal resistance is 16 °C/W. This value is critical for calculating the junction temperature during operation to ensure long-term reliability.
2.2 Absolute Maximum Ratings
These are the stress limits beyond which permanent damage to the device may occur. Operation at or near these limits for extended periods is not recommended.
- Maximum Power Dissipation (PD): 0.9 W.
- Maximum Continuous Forward Current (IF): 500 mA.
- Maximum Reverse Voltage (VR): 5 V. Exceeding this can cause immediate breakdown.
- Electrostatic Discharge (ESD) Tolerance: Human Body Model (HBM) rating is 2000 V. Proper ESD handling procedures are mandatory.
- Temperature Ranges: Operating temperature: -40°C to +85°C. Storage temperature: -40°C to +100°C.
- Maximum Junction Temperature (TJ): 105°C. The operating current must be derated to keep TJ below this limit.
3. Performance Curve Analysis
3.1 Forward Voltage vs. Forward Current (IV Curve)
The IV curve shows a non-linear relationship typical of semiconductor diodes. As current increases from 0 to 600 mA, the forward voltage rises from approximately 1.3 V to 1.7 V. This curve is essential for selecting appropriate current-limiting circuitry and understanding power dissipation.
3.2 Relative Intensity vs. Forward Current
This plot demonstrates that the optical output (relative intensity) increases almost linearly with drive current up to the rated maximum. This predictable relationship allows designers to tune brightness by adjusting the drive current.
3.3 Relative Intensity vs. Ambient Temperature
The graph indicates a decrease in optical output as the ambient temperature rises. From 25°C to 85°C, the relative intensity drops to about 85-90% of its room-temperature value. This thermal droop must be factored into designs for stable performance across the operating temperature range.
3.4 Spectral Distribution
The spectrum graph confirms a peak emission at 850 nm with a relatively narrow bandwidth, centered around the typical silicon sensor responsivity peak. The shape is characteristic of an AlGaAs-based LED structure.
3.5 Radiation Pattern
The polar diagram visualizes the 100-degree viewing angle, showing a near-Lambertian emission pattern where intensity is fairly uniform across the central viewing cone before dropping off at wider angles.
3.6 Solder Point Temperature vs. Forward Current
This curve illustrates the thermal coupling between the LED junction and its solder point. For a given forward current, the solder point temperature will rise. This data, combined with the thermal resistance, is used for accurate thermal management design.
4. Packaging & SMT Assembly Information
4.1 Packaging Specification
The product is supplied in tape-and-reel packaging for automated SMT assembly. Each reel contains 3000 pieces. The carrier tape dimensions (pocket pitch, width, depth) and the reel dimensions (diameter, hub size) conform to EIA standard specifications to ensure compatibility with standard pick-and-place equipment.
4.2 SMT Reflow Soldering Guidelines
This component is rated for lead-free reflow soldering processes. Key considerations include:
- Moisture Sensitivity Level (MSL): Level 3. Components must be baked according to the IPC/JEDEC standard if the packaging has been opened and exposed to ambient conditions beyond the specified floor life.
- Profile Parameters: A standard lead-free reflow profile with a peak temperature not exceeding 260°C is recommended. The time above liquidus (typically 217°C) should be controlled to minimize thermal stress on the EMC package and the semiconductor die.
- Handling Precautions: Avoid mechanical stress on the package. Use vacuum pick-up nozzles of appropriate size. Maintain ESD-safe working environments and equipment.
5. Application & Design Recommendations
5.1 Typical Application Scenarios
- Surveillance & Security Cameras: Provides covert illumination for night-vision functionality in CCTV, dash cams, and doorbell cameras.
- Machine Vision & Industrial Automation: Enables consistent lighting for barcode readers, optical sensors, robotic guidance, and quality inspection systems.
- Biometric Sensors: Can be used in IR illumination modules for facial recognition or iris scanning systems.
5.2 Design Considerations
- Thermal Management: Due to the high power dissipation (up to 0.9W), effective heat sinking is crucial. Use a PCB with adequate thermal vias under the LED pad connected to a ground plane or dedicated heatsink. Calculate the expected junction temperature using TJ = TS + (PD * RθJ-S) and ensure it remains below 105°C.
- Drive Circuitry: A constant current driver is strongly recommended over a constant voltage source to ensure stable optical output and prevent thermal runaway. The driver should be capable of supplying up to 500 mA.
- Optical Design: The wide 100-degree viewing angle is suitable for general flood illumination. For focused beams, secondary optics (lenses) will be required.
5.3 Comparative Analysis
Compared to standard through-hole IR LEDs, this SMD version offers significant advantages for modern manufacturing: smaller footprint, suitability for automated assembly, and better thermal performance due to direct attachment to the PCB. Compared to other SMD IR LEDs, its combination of 350 mW output at 500mA and a 100-degree angle in a 3.0mm x 3.0mm package represents a balanced solution for high-output, wide-coverage applications.
6. Frequently Asked Questions (Based on Technical Parameters)
Q: Can I drive this LED with a 3.3V power supply?
A: Yes, but you must use a constant current driver. The typical forward voltage is 1.7V at 500mA, so a series resistor or active driver circuit is necessary to limit the current from a 3.3V rail.
Q: How many LEDs can I connect in series?
A: This depends on your drive voltage. For a 12V driver, you could theoretically connect up to 7 LEDs in series (12V / 1.7V ≈ 7). However, you must account for voltage tolerances and driver overhead. Parallel connection of LEDs is not recommended without individual current balancing.
Q: What is the expected lifetime?
A: LED lifetime is primarily determined by operating junction temperature. When operated within the specified absolute maximum ratings, particularly keeping TJ well below 105°C, the device can achieve tens of thousands of hours of operation. High temperatures accelerate lumen depreciation.
Q: Is an IR filter needed on the camera?
A: Most daylight cameras have an IR-cut filter to prevent color distortion. For effective IR night vision, this filter must be mechanically moved aside or a camera without a permanent IR-cut filter must be used.
7. Technical Principles & Trends
7.1 Operating Principle
An infrared LED is a semiconductor p-n junction diode. When a forward voltage is applied, electrons and holes recombine in the active region, releasing energy in the form of photons. The wavelength of these photons (850nm in this case) is determined by the bandgap energy of the semiconductor materials used, typically aluminum gallium arsenide (AlGaAs) for this wavelength range.
7.2 Industry Trends
The trend in IR LEDs for imaging applications is towards higher efficiency (more mW per mA), smaller package sizes for denser arrays, and improved reliability. There is also ongoing development in wavelengths optimized for specific sensor types and applications requiring eye safety. The integration of driver ICs with LEDs in a single package is another growing trend to simplify system design.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |