Table of Contents
- 1. Product Overview
- 2. Technical Parameter Deep Dive
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 3. Binning System Specification
- 3.1 Luminous Intensity Binning
- 3.2 Dominant Wavelength Binning
- 4. Performance Curve Analysis
- 4.1 Forward Current vs. Forward Voltage (I-V Curve)
- 4.2 Luminous Intensity vs. Forward Current
- 4.3 Spectral Distribution
- 4.4 Temperature Characteristics
- 5. Mechanical & Packaging Information
- 5.1 Outline Dimensions
- 5.2 Polarity Identification
- 5.3 Packaging Specifications
- 6. Soldering & Assembly Guidelines
- 6.1 Storage Conditions
- 6.2 Lead Forming
- 6.3 Soldering Process
- 6.4 Cleaning
- 7. Application & Design Recommendations
- 7.1 Drive Circuit Design
- 7.2 Electrostatic Discharge (ESD) Protection
- 7.3 Thermal Management
- 8. Typical Application Scenarios
- 9. Frequently Asked Questions (FAQ)
- 9.1 Can I drive this LED without a series resistor?
- 9.2 What is the difference between Peak Wavelength and Dominant Wavelength?
- 9.3 Why is there a minimum soldering distance (2.0mm) from the lens?
- 9.4 How do I interpret the luminous intensity bin codes (FG, HJ, KL)?
- 10. Design Case Study: Multi-LED Status Panel
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document provides the complete technical specifications for a green through-hole LED lamp. The device is designed for status indication and signaling applications across a wide range of electronic equipment. It is offered in the popular T-1 (3mm) diameter package, providing a common form factor for easy integration into existing designs.
The core advantages of this LED include its low power consumption and high efficiency, making it suitable for both battery-powered and line-operated devices. It is constructed with lead-free materials and is compliant with RoHS environmental directives. The device features a green diffused lens which helps to broaden the viewing angle and soften the light output for indicator purposes.
The target markets for this component are broad, encompassing communication equipment, computer peripherals, consumer electronics, home appliances, and industrial control systems. Its reliability and standard package make it a versatile choice for designers requiring a dependable visual indicator.
2. Technical Parameter Deep Dive
2.1 Absolute Maximum Ratings
The device is specified for operation within strict environmental and electrical limits to ensure long-term reliability. The absolute maximum ratings define the thresholds beyond which permanent damage may occur.
- Power Dissipation (PD): 75 mW maximum. This is the total power the device can safely dissipate as heat, calculated from the forward voltage and current.
- Peak Forward Current (IFP): 90 mA maximum. This rating applies only under pulsed conditions with a duty cycle of 10% or less and a pulse width not exceeding 10 microseconds. It is useful for brief, high-brightness flashes.
- DC Forward Current (IF): 30 mA maximum. This is the recommended maximum continuous current for normal operation. Exceeding this value can lead to accelerated lumen depreciation and reduced lifespan.
- Operating Temperature Range (Topr): -40°C to +85°C. The device is rated for reliable operation across this wide industrial temperature range.
- Storage Temperature Range (Tstg): -40°C to +100°C.
- Lead Soldering Temperature: 260°C for a maximum of 5 seconds, measured at a point 2.0mm (0.079 inches) from the epoxy body. This rating is critical for wave or hand soldering processes.
2.2 Electrical & Optical Characteristics
These parameters are measured at a standard ambient temperature (TA) of 25°C and define the typical performance of the LED.
- Luminous Intensity (IV): 110 (Min), 180 (Typ), 520 (Max) mcd at IF = 20mA. The intensity is measured using a sensor filtered to match the photopic (CIE) eye-response curve. A ±15% testing tolerance is applied to the bin limits.
- Viewing Angle (2θ1/2): 50 degrees (Typical). This is the full angle at which the luminous intensity drops to half of its peak (on-axis) value. The diffused lens contributes to this relatively wide viewing angle.
- Peak Emission Wavelength (λP): 574 nm (Typical). This is the wavelength at which the spectral power distribution reaches its maximum.
- Dominant Wavelength (λd): 566 (Min), 571 (Typ), 578 (Max) nm. This is the single wavelength perceived by the human eye that defines the color of the LED, derived from the CIE chromaticity diagram.
- Spectral Line Half-Width (Δλ): 11 nm (Typical). This indicates the spectral purity, measuring the width of the emission spectrum at half its maximum power.
- Forward Voltage (VF): 2.1 (Min), 2.4 (Typ) Volts at IF = 20mA. Designers must account for this voltage drop when calculating series current-limiting resistors.
- Reverse Current (IR): 100 μA maximum at VR = 5V. It is crucial to note that this device is not designed for reverse-bias operation; this test condition is for characterization only.
3. Binning System Specification
To ensure color and brightness consistency in production, LEDs are sorted into bins based on key parameters. This allows designers to select parts that meet specific application requirements.
3.1 Luminous Intensity Binning
Units are in millicandelas (mcd) measured at 20mA. The tolerance for each bin limit is ±15%.
- Bin FG: Minimum 110 mcd, Maximum 180 mcd.
- Bin HJ: Minimum 180 mcd, Maximum 310 mcd.
- Bin KL: Minimum 310 mcd, Maximum 520 mcd.
The intensity classification code is marked on each packing bag for traceability.
3.2 Dominant Wavelength Binning
Units are in nanometers (nm) measured at 20mA. The tolerance for each bin limit is ±1 nm. This tight control ensures a consistent shade of green across a production run.
- Bin H06: 566.0 nm to 568.0 nm
- Bin H07: 568.0 nm to 570.0 nm
- Bin H08: 570.0 nm to 572.0 nm
- Bin H09: 572.0 nm to 574.0 nm
- Bin H10: 574.0 nm to 576.0 nm
- Bin H11: 576.0 nm to 578.0 nm
4. Performance Curve Analysis
While specific graphical curves are referenced in the datasheet (Typical Electrical/Optical Characteristics Curves on page 4/9), the following analysis is based on standard LED behavior and the provided parameters.
4.1 Forward Current vs. Forward Voltage (I-V Curve)
The typical forward voltage of 2.4V at 20mA indicates this is a standard efficiency GaP or similar material-based green LED. The I-V relationship is exponential. Operating the LED at currents significantly below 20mA will result in a lower forward voltage and reduced light output. Exceeding the maximum DC current will cause the voltage to rise more sharply, generating excessive heat.
4.2 Luminous Intensity vs. Forward Current
Luminous intensity is approximately proportional to the forward current in the normal operating range (e.g., up to 30mA). However, efficiency (lumens per watt) often peaks at a current lower than the maximum rating. Driving the LED at 20mA, as used for testing, is a common operating point that balances brightness and longevity.
4.3 Spectral Distribution
With a peak wavelength of 574nm and a dominant wavelength in the 571nm range, this LED emits in the pure green region of the visible spectrum. The spectral half-width of 11nm is characteristic of a standard green LED, providing a saturated color suitable for indicators.
4.4 Temperature Characteristics
Like all LEDs, the performance of this device is temperature-dependent. Typically, the forward voltage decreases with increasing junction temperature (negative temperature coefficient), while the luminous intensity also decreases. The wide operating temperature range of -40°C to +85°C ensures functionality in harsh environments, but designers should note that light output at temperature extremes will be lower than at 25°C.
5. Mechanical & Packaging Information
5.1 Outline Dimensions
The device uses the standard T-1 (3mm) round through-hole package. Key dimensional notes include:
- All dimensions are in millimeters, with tolerances of ±0.25mm unless otherwise specified.
- A maximum protrusion of resin under the flange of 1.0mm is allowed.
- Lead spacing is measured at the point where the leads emerge from the package body.
- The physical drawing (referenced on page 2/9 of the datasheet) provides the complete dimensional details for PCB layout.
5.2 Polarity Identification
For through-hole LEDs, the cathode is typically identified by a flat spot on the lens rim, a shorter lead, or other marking. The specific identification method should be confirmed from the package outline drawing. Correct polarity is essential; applying reverse voltage exceeding 5V can damage the device.
5.3 Packaging Specifications
The LEDs are supplied in anti-static packing bags. Standard packing quantities are:
- Packing Bag: 1000, 500, 200, or 100 pieces.
- Inner Carton: Contains 10 packing bags, totaling 10,000 pieces.
- Outer Carton: Contains 8 inner cartons, totaling 80,000 pieces.
It is noted that within a shipping lot, only the final pack may be a non-full pack.
6. Soldering & Assembly Guidelines
6.1 Storage Conditions
For optimal shelf life, LEDs should be stored in an environment not exceeding 30°C and 70% relative humidity. If removed from their original moisture-barrier bags, it is recommended to use them within three months. For longer-term storage outside the original packaging, they should be kept in a sealed container with desiccant or in a nitrogen-purged desiccator to prevent moisture absorption, which can cause "popcorning" during soldering.
6.2 Lead Forming
If leads need to be bent, this must be done before soldering and at room temperature. The bend should be made at a point at least 3mm away from the base of the LED lens. The base of the lead frame must not be used as a fulcrum, as this can stress the internal wire bonds. During PCB insertion, use the minimum clinch force necessary to avoid mechanical stress on the package.
6.3 Soldering Process
A minimum clearance of 2.0mm must be maintained between the base of the epoxy lens and the solder point. Dipping the lens into molten solder must be avoided.
Recommended Soldering Conditions:
- Soldering Iron: Maximum temperature 350°C, for a maximum of 3 seconds per lead (one time only).
- Wave Soldering:
- Pre-heat: Maximum 100°C for up to 60 seconds.
- Solder Wave: Maximum 260°C.
- Soldering Time: Maximum 5 seconds.
- Dipping Position: No lower than 2.0mm from the base of the epoxy bulb.
Critical Warning: Excessive soldering temperature or time can cause the epoxy lens to deform (melt) or lead to catastrophic failure of the LED chip. Infrared (IR) reflow soldering is explicitly stated as not suitable for this through-hole type LED product.
6.4 Cleaning
If cleaning is required after soldering, only alcohol-based solvents such as isopropyl alcohol (IPA) should be used. Harsh or aggressive chemicals may damage the epoxy lens.
7. Application & Design Recommendations
7.1 Drive Circuit Design
LEDs are current-operated devices. To ensure uniform brightness when driving multiple LEDs, especially in parallel, it is strongly recommended to use a individual current-limiting resistor in series with each LED (Circuit Model A).
Avoid connecting multiple LEDs directly in parallel without individual resistors (Circuit Model B). Small variations in the forward voltage (VF) characteristic from one LED to another can cause significant current imbalance, leading to uneven brightness and potential over-current in one device while others are under-driven.
The series resistor value (RS) can be calculated using Ohm's Law: RS = (VSupply - VF) / IF. Use the typical or maximum VF from the datasheet for a conservative design. For example, with a 5V supply, a target IF of 20mA, and a VF of 2.4V: RS = (5V - 2.4V) / 0.020A = 130 Ohms. A standard 130Ω or 150Ω resistor would be appropriate, also considering the resistor's power rating (P = I2R).
7.2 Electrostatic Discharge (ESD) Protection
The LED is susceptible to damage from electrostatic discharge. The following precautions must be observed during handling and assembly:
- Personnel should wear a grounded wrist strap or anti-static gloves.
- All equipment, workbenches, and storage racks must be properly grounded.
- Use an ionizer to neutralize static charge that may build up on the plastic lens due to friction during handling.
- Implement an ESD control program with training, certification, and regular checks of workstations (ensuring surfaces measure less than 100V).
7.3 Thermal Management
While the power dissipation is low (75mW max), proper thermal design extends LED life. Avoid operating at the absolute maximum current and temperature simultaneously. Ensure the PCB layout does not trap heat around the LED body, especially if it is part of a densely packed array.
8. Typical Application Scenarios
This green LED is well-suited for a multitude of status indication applications:
- Power/Status Indicators: On/Off, standby, or operational status on devices like routers, chargers, and power supplies.
- Equipment Panel Indicators: Signal presence, mode selection, or fault warnings on industrial control panels, test equipment, and audio gear.
- Consumer Electronics: Backlighting for buttons, status lights on appliances, or decorative lighting in toys.
- Automotive Interior Indicators: For non-critical interior lighting where specifications meet the environmental requirements.
- Signage & Displays: As individual pixels or indicators in low-resolution informational displays.
9. Frequently Asked Questions (FAQ)
9.1 Can I drive this LED without a series resistor?
No. An LED must be driven with a current-limited source. Connecting it directly to a voltage source like a battery or power supply will cause excessive current to flow, rapidly destroying the device. A series resistor is the simplest form of current limiting.
9.2 What is the difference between Peak Wavelength and Dominant Wavelength?
Peak Wavelength (λP) is the literal wavelength where the LED emits the most optical power. Dominant Wavelength (λd) is a calculated value that corresponds to the perceived color by the human eye on the CIE chromaticity chart. For monochromatic LEDs like this green one, they are often close, but λd is the more relevant parameter for color specification.
9.3 Why is there a minimum soldering distance (2.0mm) from the lens?
This distance is critical to prevent thermal shock and heat damage to the epoxy lens and the internal die attach material. Solder heat conducted up the lead can melt the epoxy or weaken the internal bonds if it reaches the package body.
9.4 How do I interpret the luminous intensity bin codes (FG, HJ, KL)?
These codes represent sorted groups based on measured light output. For consistent brightness in an application, specify and use LEDs from the same intensity bin. For example, if your design requires higher brightness, you would specify Bin KL parts. The bin code is marked on the packaging for identification.
10. Design Case Study: Multi-LED Status Panel
Scenario: Designing a control panel with 10 green status indicators, each independently controlled by a 5V microcontroller GPIO pin.
Design Steps:
- Current Selection: Choose a drive current of 20mA for good brightness within the device's linear range.
- Resistor Calculation: Using the typical VF of 2.4V and a 5V supply: R = (5V - 2.4V) / 0.020A = 130Ω. A standard 130Ω 1/4W resistor is selected.
- Circuit Topology: Each LED has its own 130Ω resistor connected in series between the microcontroller pin and the LED anode. The LED cathodes are connected to ground. This is the recommended "Circuit A" from the datasheet, implemented 10 times.
- Microcontroller Consideration: Verify that the microcontroller's GPIO pins can source or sink the total required current (10 * 20mA = 200mA). If not, use transistor drivers.
- PCB Layout: Place the resistor close to the LED's anode lead. Maintain the 2.0mm clearance from the LED body for any solder pads or traces. Ensure the LEDs are spaced to allow adequate heat dissipation.
- Part Selection: Specify LEDs from a single Dominant Wavelength bin (e.g., H08 for 570-572nm) and a single Luminous Intensity bin (e.g., HJ for 180-310mcd) to ensure uniform color and brightness across the panel.
This approach guarantees reliable, consistent, and long-lasting operation of all indicator LEDs.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |