Table of Contents
- 1. Product Overview
- 2. Technical Parameter Deep-Dive
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 3. Binning System Specification
- 4. Performance Curve Analysis
- 5. Mechanical & Package Information
- 6. Soldering & Assembly Guidelines
- 6.1 Storage & Handling
- 6.2 Cleaning
- 6.3 Lead Forming
- 6.4 Soldering Process
- 7. Packaging & Ordering Information
- 8. Application Recommendations
- 8.1 Typical Application Scenarios
- 8.2 Drive Circuit Design
- 8.3 Electrostatic Discharge (ESD) Protection
- 9. Technical Comparison & Design Considerations
- 10. Frequently Asked Questions (FAQs)
- 11. Practical Design Case Study
- 12. Operating Principle
- 13. Technology Trends
1. Product Overview
This document provides the complete technical specifications for a high-performance through-hole LED lamp. Designed for status indication and signaling applications, this component offers a combination of high luminous output, reliability, and design flexibility. The device features a red chip paired with a water-clear lens, resulting in a distinct 624nm dominant wavelength output. Its through-hole package design allows for versatile mounting on printed circuit boards (PCBs) or panels, making it suitable for a wide range of electronic assemblies.
The core advantages of this LED include its high luminous intensity, which can reach up to 1880 millicandelas (mcd), and its low power consumption. It is a lead-free (Pb-free) product compliant with the Restriction of Hazardous Substances (RoHS) directive. The primary target markets for this component span communication equipment, computer peripherals, consumer electronics, home appliances, and industrial control systems where clear, bright visual indicators are required.
2. Technical Parameter Deep-Dive
2.1 Absolute Maximum Ratings
The device is characterized under an ambient temperature (TA) of 25°C. Exceeding these limits may cause permanent damage.
- Power Dissipation: 50 mW maximum.
- Peak Forward Current: 60 mA maximum, applicable under pulsed conditions (duty cycle ≤ 1/10, pulse width ≤ 10ms).
- DC Forward Current: 30 mA maximum for continuous operation.
- Current Derating: Linear derating from 30°C at a rate of 0.27 mA/°C.
- Operating Temperature Range: -40°C to +85°C.
- Storage Temperature Range: -40°C to +100°C.
- Lead Soldering Temperature: 260°C maximum for 5 seconds, measured 2.0mm from the LED body.
2.2 Electrical & Optical Characteristics
Key performance parameters are measured at TA=25°C with a forward current (IF) of 20mA, unless otherwise specified.
- Luminous Intensity (Iv): Ranges from a minimum of 430 mcd to a maximum of 1880 mcd. The typical value is 900 mcd. Measurement follows the CIE eye-response curve, and guaranteed values include a ±15% testing tolerance.
- Viewing Angle (2θ1/2): 110 degrees. This is the full angle at which the luminous intensity drops to half of its axial (on-axis) value, defining the beam spread.
- Peak Emission Wavelength (λp): 632 nm.
- Dominant Wavelength (λd): 624 nm. This is the single wavelength derived from the CIE chromaticity diagram that defines the perceived color of the LED.
- Spectral Line Half-Width (Δλ): 20 nm, indicating the spectral purity of the emitted red light.
- Forward Voltage (VF): Typically 2.5V, with a maximum of 2.5V at IF=20mA.
- Reverse Current (IR): 100 μA maximum when a reverse voltage (VR) of 5V is applied. Important: The device is not designed for operation under reverse bias; this test condition is for characterization only.
3. Binning System Specification
To ensure consistency in brightness levels for production applications, the LEDs are sorted into bins based on their luminous intensity measured at 20mA. The bin code is marked on each packing bag.
- Bin Code M: Luminous Intensity from 430 mcd to 620 mcd.
- Bin Code N: Luminous Intensity from 620 mcd to 900 mcd.
- Bin Code P: Luminous Intensity from 900 mcd to 1300 mcd.
- Bin Code Q: Luminous Intensity from 1300 mcd to 1880 mcd.
A tolerance of ±15% applies to the limits of each bin. This system allows designers to select the appropriate brightness grade for their specific application needs, ensuring visual uniformity when multiple LEDs are used.
4. Performance Curve Analysis
Typical performance curves illustrate the relationship between key parameters. These curves are essential for understanding device behavior under different operating conditions.
- Relative Luminous Intensity vs. Forward Current: This curve shows how light output increases with forward current. It is typically non-linear, emphasizing the importance of current regulation over voltage regulation for controlling brightness.
- Relative Luminous Intensity vs. Ambient Temperature: This graph demonstrates the thermal quenching effect, where luminous output decreases as the ambient temperature rises. Designers must account for this derating in high-temperature environments.
- Forward Voltage vs. Forward Current: This IV characteristic curve is crucial for designing the current-limiting circuitry. It shows the exponential relationship, highlighting the need for a series resistor to stabilize the operating point.
- Spectral Distribution: The curve depicts the relative radiant power versus wavelength, centered around the 632nm peak with a 20nm half-width, confirming the monochromatic red output.
5. Mechanical & Package Information
The LED is housed in a standard through-hole package. Key dimensional notes include:
- All dimensions are provided in millimeters, with tolerances of ±0.25mm unless otherwise specified.
- The maximum protrusion of resin under the flange is 1.0mm.
- Lead spacing is measured at the point where the leads emerge from the package body.
- The package drawing provides detailed measurements for the lens diameter, body height, lead length, and lead diameter, ensuring compatibility with PCB layout and panel cutouts.
The anode (positive) and cathode (negative) leads are typically differentiated by length or a flat spot on the cathode side of the flange, which is a common industry practice for polarity identification.
6. Soldering & Assembly Guidelines
6.1 Storage & Handling
LEDs should be stored in an environment not exceeding 30°C and 70% relative humidity. If removed from their original moisture-barrier packaging, they should be used within three months. For longer storage outside the original bag, use a sealed container with desiccant or a nitrogen-filled desiccator.
6.2 Cleaning
If cleaning is necessary, use alcohol-based solvents such as isopropyl alcohol. Avoid harsh or abrasive cleaners.
6.3 Lead Forming
Bend the leads at a point at least 3mm away from the base of the LED lens. Do not use the package body as a fulcrum. Lead forming must be performed at room temperature and before the soldering process. During PCB insertion, apply minimal clinching force to avoid mechanical stress on the epoxy lens or internal bonds.
6.4 Soldering Process
Maintain a minimum distance of 2mm between the base of the lens and the solder joint. Avoid immersing the lens in solder.
- Hand Soldering (Iron): Maximum temperature 350°C, maximum time 3 seconds per lead (one time only).
- Wave Soldering: Pre-heat to a maximum of 100°C for up to 60 seconds. Solder wave temperature should not exceed 260°C, with a maximum immersion time of 5 seconds. The LED should not be dipped lower than 2mm from the lens base.
Critical Note: Excessive temperature or time can deform the lens or cause catastrophic failure. Infrared (IR) reflow soldering is not suitable for this through-hole LED product.
7. Packaging & Ordering Information
The standard packaging configuration is as follows:
- Unit Pack: 1000, 500, 200, or 100 pieces per moisture-resistant packing bag.
- Inner Carton: Contains 8 packing bags, totaling 8,000 pieces.
- Outer Carton (Shipping Box): Contains 8 inner cartons, totaling 64,000 pieces.
In each shipping lot, only the final pack may contain a non-full quantity. The part number for this device is LTL763ENAK.
8. Application Recommendations
8.1 Typical Application Scenarios
This LED is well-suited for status indication in indoor and outdoor signs, as well as in general electronic equipment across the communications, computing, consumer, home appliance, and industrial sectors.
8.2 Drive Circuit Design
LEDs are current-operated devices. To ensure uniform brightness when connecting multiple LEDs in parallel, it is strongly recommended to use a individual current-limiting resistor in series with each LED (Circuit Model A). Driving multiple LEDs in parallel directly from a voltage source without individual resistors (Circuit Model B) is discouraged, as slight variations in the forward voltage (VF) characteristics of each LED will cause significant differences in current distribution and, consequently, uneven brightness.
8.3 Electrostatic Discharge (ESD) Protection
This LED is susceptible to damage from electrostatic discharge or power surges. Preventive measures are essential:
- Personnel should wear conductive wrist straps or anti-static gloves when handling LEDs.
- All equipment, workstations, and storage racks must be properly grounded.
- Use ionizers to neutralize static charge that may accumulate on the plastic lens due to friction during handling.
- Implement and monitor ESD training and certification programs for all personnel in static-safe areas.
9. Technical Comparison & Design Considerations
Compared to standard indicator LEDs, this device offers a significantly higher luminous intensity, making it visible in brightly lit environments. The 110-degree viewing angle provides a wide, diffuse illumination pattern ideal for panel indicators. The use of a red chip with a water-clear lens, as opposed to a tinted or diffused lens, maximizes light output efficiency. Designers must carefully consider heat dissipation, as the maximum power dissipation is 50mW, and performance degrades with increasing ambient temperature, as indicated by the derating curve. The forward voltage specification is critical for calculating the appropriate series resistor value when operating from a common voltage rail like 5V or 12V.
10. Frequently Asked Questions (FAQs)
Q: Can I drive this LED directly from a 5V microcontroller pin?
A: No. The typical forward voltage is 2.5V. Connecting it directly to 5V would cause excessive current flow, destroying the LED. You must use a series current-limiting resistor. For example, with a 5V supply and a target current of 20mA, the resistor value would be approximately (5V - 2.5V) / 0.02A = 125 Ohms. A standard 120 or 150 Ohm resistor would be suitable.
Q: What is the difference between Peak Wavelength and Dominant Wavelength?
A: Peak Wavelength (λp=632nm) is the wavelength at which the spectral output is physically the strongest. Dominant Wavelength (λd=624nm) is a calculated value based on human color perception (CIE diagram) that best represents the color we actually see. Dominant wavelength is more relevant for color specification in indicator applications.
Q: Why is a binning system used?
A> Due to manufacturing variations, LEDs from the same production batch can have different brightness levels. Binning sorts them into groups (M, N, P, Q) with defined intensity ranges. This allows manufacturers to offer consistent products and enables designers to select the appropriate brightness grade for cost and performance optimization, ensuring visual consistency in their end products.
Q: Can I use reflow soldering for this LED?
A: No. The datasheet explicitly states that IR reflow is not a suitable process for this through-hole type LED lamp. The recommended methods are hand soldering or wave soldering with the specified temperature and time constraints to prevent thermal damage to the epoxy lens.
11. Practical Design Case Study
Consider designing a control panel with ten status indicators. To ensure uniform brightness, specify LEDs from the same intensity bin (e.g., Bin N: 620-900mcd). Calculate the series resistor for a 12V supply: R = (12V - 2.5V) / 0.02A = 475 Ohms. A standard 470 Ohm, 1/4W resistor would be appropriate, as the power dissipation in the resistor is (12V-2.5V)*0.02A = 0.19W. On the PCB layout, ensure the holes for the LED leads are spaced according to the datasheet dimensions. Place a silkscreen outline to guide assembly. During wave soldering, use a fixture or tape to ensure the LEDs are not inserted deeper than 2mm from the lens base into the board, protecting them from excessive heat.
12. Operating Principle
This device is a light-emitting diode (LED). It operates on the principle of electroluminescence in a semiconductor material. When a forward voltage is applied across the p-n junction, electrons and holes recombine, releasing energy in the form of photons (light). The specific semiconductor materials used (e.g., Aluminum Gallium Arsenide - AlGaAs for red) determine the wavelength, and thus the color, of the emitted light. The water-clear epoxy lens serves to protect the semiconductor chip, shape the beam pattern to a 110-degree viewing angle, and enhance light extraction from the chip.
13. Technology Trends
While surface-mount device (SMD) LEDs dominate modern high-density electronics, through-hole LEDs remain relevant for applications requiring high reliability, ease of manual assembly, repair, and visibility from multiple angles. Trends in this segment focus on increasing luminous efficacy (more light output per unit of electrical power), improving color consistency through tighter binning, and enhancing long-term reliability under various environmental stresses. The drive towards higher efficiency aligns with broader energy-saving initiatives across the electronics industry.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |