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SMD LED LTST-C191KSKT Datasheet - Size 1.6x0.8x0.55mm - Voltage 1.8-2.4V - Yellow Color - English Technical Document

Complete technical datasheet for the LTST-C191KSKT SMD LED. Features include ultra-thin 0.55mm profile, AlInGaP yellow chip, RoHS compliance, and detailed electrical/optical specifications.
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PDF Document Cover - SMD LED LTST-C191KSKT Datasheet - Size 1.6x0.8x0.55mm - Voltage 1.8-2.4V - Yellow Color - English Technical Document

1. Product Overview

This document provides the complete technical specifications for a surface-mount device (SMD) LED lamp. Designed for automated printed circuit board (PCB) assembly, this component is ideal for space-constrained applications across a wide range of electronic equipment.

1.1 Features

1.2 Applications

This LED is suitable for numerous applications, including but not limited to:

2. Package Dimensions and Configuration

The device features a compact, rectangular SMD package. The lens is water clear, while the light source emits a yellow color using AlInGaP technology. Critical dimensional tolerances are typically ±0.1 mm unless otherwise specified on the detailed mechanical drawing.

3. Ratings and Characteristics

3.1 Absolute Maximum Ratings

Ratings are specified at an ambient temperature (Ta) of 25°C. Exceeding these values may cause permanent damage.

3.2 Suggested IR Reflow Profile

For lead-free (Pb-free) soldering processes, a profile with a peak temperature of 260°C for a maximum of 10 seconds is recommended. The exact thermal profile should be characterized for the specific PCB design, solder paste, and oven used, following JEDEC standards and solder paste manufacturer guidelines.

3.3 Electrical and Optical Characteristics

Typical performance is measured at Ta=25°C and IF=20mA, unless noted.

Note on ESD: This device is sensitive to electrostatic discharge (ESD). Proper ESD precautions, including the use of grounded wrist straps and anti-static workstations, are mandatory during handling.

4. Bin Rank System

Components are sorted into bins based on key parameters to ensure consistency in production runs. The bin code is part of the full product ordering information.

4.1 Forward Voltage (VF) Rank

4.2 Luminous Intensity (IV) Rank

4.3 Hue / Dominant Wavelength (λd) Rank

5. Typical Performance Curves

Graphical data is provided to illustrate device behavior under various conditions. These curves are essential for detailed circuit design and thermal management.

6. User Guide and Handling

6.1 Cleaning

If cleaning is necessary after soldering, use only specified solvents. Immerse the LED in ethyl alcohol or isopropyl alcohol at room temperature for less than one minute. Do not use ultrasonic cleaning or unspecified chemicals.

6.2 Recommended PCB Pad Layout

A detailed land pattern design is provided to ensure proper solder joint formation, component alignment, and thermal relief during reflow. Adhering to this pattern is critical for manufacturing yield and long-term reliability.

6.3 Tape and Reel Packaging

The components are supplied in embossed carrier tape sealed with a cover tape, wound onto 7-inch (178 mm) diameter reels. Standard packaging contains 5000 pieces per reel. The packaging conforms to ANSI/EIA-481 specifications.

7. Important Cautions

7.1 Application Scope

This product is designed for standard commercial and industrial electronic equipment. It is not intended for safety-critical applications where failure could lead to direct jeopardy of life or health (e.g., aviation, medical life-support, transportation control) without prior consultation and specific qualification.

7.2 Storage Conditions

Sealed Package: Store at ≤ 30°C and ≤ 90% Relative Humidity (RH). The shelf life is one year when the moisture barrier bag (with desiccant) remains unopened.
Opened Package: For components removed from their sealed bag, the storage environment must not exceed 30°C / 60% RH. Components should be subjected to IR reflow soldering within 672 hours (28 days) of exposure to ambient air (MSL 2a). For longer exposures, bake at approximately 60°C for at least 20 hours before assembly to remove absorbed moisture and prevent \"popcorning\" during reflow.

7.3 Soldering Instructions

Reflow Soldering:
- Pre-heat: 150°C to 200°C.
- Pre-heat Time: Maximum 120 seconds.
- Peak Temperature: Maximum 260°C.
- Time Above 260°C: Maximum 10 seconds.
- Maximum Number of Reflow Passes: Two.
Hand Soldering (Iron):
- Iron Tip Temperature: Maximum 300°C.
- Soldering Time per Lead: Maximum 3 seconds.
- Maximum Number of Hand-solder Passes: One.

8. Technical Deep Dive and Design Considerations

8.1 Photometric and Colorimetric Analysis

The use of an AlInGaP chip is a key differentiator. Compared to traditional phosphor-converted or older semiconductor materials, AlInGaP offers higher intrinsic efficiency in the amber-yellow-green spectrum, resulting in the \"ultra-bright\" characteristic. The dominant wavelength binning ensures tight color consistency, which is crucial for applications like status indicators where color perception must be uniform across multiple units. The wide 130-degree viewing angle makes this LED suitable for applications requiring broad visibility, not just a narrow beam.

8.2 Electrical Design and Driving

The forward voltage range of 1.8V to 2.4V at 20mA is relatively low, making it compatible with direct drive from many logic-level outputs (3.3V, 5V) when used with a simple current-limiting resistor. The derating curve for forward current is critical: the maximum allowable continuous current decreases linearly from 30mA at 50°C ambient. For reliable operation at high ambient temperatures or in enclosed spaces, the drive current must be reduced accordingly to keep the junction temperature within safe limits and prevent accelerated lumen depreciation.

8.3 Thermal and Mechanical Design

The ultra-thin 0.55mm profile is a significant advantage for modern, slim devices. However, the minimal package mass also means it has limited thermal mass. Heat dissipation is primarily through the solder pads into the PCB. Therefore, the recommended PCB pad design and the use of thermal relief connections or small copper pours under the device are important for managing junction temperature. Ensuring a high-quality solder joint is paramount for both electrical connection and thermal conduction.

8.4 Manufacturing and Assembly Compatibility

Compliance with EIA standards and packaging in 8mm tape ensures seamless integration into high-volume, automated SMT assembly lines. The specified compatibility with IR reflow processes is validated, but designers must carefully develop their oven profile. The pre-heat stage is vital to slowly ramp temperature and minimize thermal shock, while the time above liquidus (TAL) and peak temperature must be controlled to fully melt the solder paste without damaging the LED's epoxy lens or internal wire bonds.

8.5 Comparison and Selection Guidance

When selecting an LED, engineers must balance several parameters from the datasheet. For high-brightness needs, specify a bin from the upper end of the IV range (e.g., Q or R). For applications sensitive to power consumption or heat generation in a series string, a lower VF bin (F2) is preferable. For strict color matching, a narrow λd bin (e.g., J or K) should be selected and maintained throughout production. The 0.55mm height is a key advantage over standard 0.6mm or 0.8mm LEDs in ultra-thin products but may require more precise control of solder paste volume and reflow profile to avoid tombstoning.

9. Frequently Asked Questions (FAQ)

Q: What is the typical operating current for this LED?
A: The characteristics are tested at 20mA, which is a common operating point. It can be driven up to the absolute maximum of 30mA DC with appropriate thermal management, but lifetime and efficiency may be optimized at lower currents.

Q: How do I interpret the bin codes when ordering?
A: The full product part number includes codes for VF, IV, and λd bins. You must specify the desired combination (e.g., F2, R, K) to get the exact electrical and optical performance required for your design.

Q: Can I use this LED for automotive interior lighting?
A> While it operates within a -55°C to +85°C range, automotive applications often require specific AEC-Q102 qualification for reliability under harsh environmental stress, which is not implied by this commercial datasheet. Consultation with the manufacturer for automotive-grade products is necessary.

Q: Why is the storage condition after opening the bag so important?
A: SMD packages can absorb moisture from the air. During the high heat of reflow soldering, this trapped moisture can vaporize rapidly, causing internal delamination or cracking (\"popcorning\"). The 672-hour floor life and baking procedure are critical controls to prevent this failure mode.

LED Specification Terminology

Complete explanation of LED technical terms

Photoelectric Performance

Term Unit/Representation Simple Explanation Why Important
Luminous Efficacy lm/W (lumens per watt) Light output per watt of electricity, higher means more energy efficient. Directly determines energy efficiency grade and electricity cost.
Luminous Flux lm (lumens) Total light emitted by source, commonly called "brightness". Determines if the light is bright enough.
Viewing Angle ° (degrees), e.g., 120° Angle where light intensity drops to half, determines beam width. Affects illumination range and uniformity.
CCT (Color Temperature) K (Kelvin), e.g., 2700K/6500K Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. Determines lighting atmosphere and suitable scenarios.
CRI / Ra Unitless, 0–100 Ability to render object colors accurately, Ra≥80 is good. Affects color authenticity, used in high-demand places like malls, museums.
SDCM MacAdam ellipse steps, e.g., "5-step" Color consistency metric, smaller steps mean more consistent color. Ensures uniform color across same batch of LEDs.
Dominant Wavelength nm (nanometers), e.g., 620nm (red) Wavelength corresponding to color of colored LEDs. Determines hue of red, yellow, green monochrome LEDs.
Spectral Distribution Wavelength vs intensity curve Shows intensity distribution across wavelengths. Affects color rendering and quality.

Electrical Parameters

Term Symbol Simple Explanation Design Considerations
Forward Voltage Vf Minimum voltage to turn on LED, like "starting threshold". Driver voltage must be ≥Vf, voltages add up for series LEDs.
Forward Current If Current value for normal LED operation. Usually constant current drive, current determines brightness & lifespan.
Max Pulse Current Ifp Peak current tolerable for short periods, used for dimming or flashing. Pulse width & duty cycle must be strictly controlled to avoid damage.
Reverse Voltage Vr Max reverse voltage LED can withstand, beyond may cause breakdown. Circuit must prevent reverse connection or voltage spikes.
Thermal Resistance Rth (°C/W) Resistance to heat transfer from chip to solder, lower is better. High thermal resistance requires stronger heat dissipation.
ESD Immunity V (HBM), e.g., 1000V Ability to withstand electrostatic discharge, higher means less vulnerable. Anti-static measures needed in production, especially for sensitive LEDs.

Thermal Management & Reliability

Term Key Metric Simple Explanation Impact
Junction Temperature Tj (°C) Actual operating temperature inside LED chip. Every 10°C reduction may double lifespan; too high causes light decay, color shift.
Lumen Depreciation L70 / L80 (hours) Time for brightness to drop to 70% or 80% of initial. Directly defines LED "service life".
Lumen Maintenance % (e.g., 70%) Percentage of brightness retained after time. Indicates brightness retention over long-term use.
Color Shift Δu′v′ or MacAdam ellipse Degree of color change during use. Affects color consistency in lighting scenes.
Thermal Aging Material degradation Deterioration due to long-term high temperature. May cause brightness drop, color change, or open-circuit failure.

Packaging & Materials

Term Common Types Simple Explanation Features & Applications
Package Type EMC, PPA, Ceramic Housing material protecting chip, providing optical/thermal interface. EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life.
Chip Structure Front, Flip Chip Chip electrode arrangement. Flip chip: better heat dissipation, higher efficacy, for high-power.
Phosphor Coating YAG, Silicate, Nitride Covers blue chip, converts some to yellow/red, mixes to white. Different phosphors affect efficacy, CCT, and CRI.
Lens/Optics Flat, Microlens, TIR Optical structure on surface controlling light distribution. Determines viewing angle and light distribution curve.

Quality Control & Binning

Term Binning Content Simple Explanation Purpose
Luminous Flux Bin Code e.g., 2G, 2H Grouped by brightness, each group has min/max lumen values. Ensures uniform brightness in same batch.
Voltage Bin Code e.g., 6W, 6X Grouped by forward voltage range. Facilitates driver matching, improves system efficiency.
Color Bin 5-step MacAdam ellipse Grouped by color coordinates, ensuring tight range. Guarantees color consistency, avoids uneven color within fixture.
CCT Bin 2700K, 3000K etc. Grouped by CCT, each has corresponding coordinate range. Meets different scene CCT requirements.

Testing & Certification

Term Standard/Test Simple Explanation Significance
LM-80 Lumen maintenance test Long-term lighting at constant temperature, recording brightness decay. Used to estimate LED life (with TM-21).
TM-21 Life estimation standard Estimates life under actual conditions based on LM-80 data. Provides scientific life prediction.
IESNA Illuminating Engineering Society Covers optical, electrical, thermal test methods. Industry-recognized test basis.
RoHS / REACH Environmental certification Ensures no harmful substances (lead, mercury). Market access requirement internationally.
ENERGY STAR / DLC Energy efficiency certification Energy efficiency and performance certification for lighting. Used in government procurement, subsidy programs, enhances competitiveness.