Table of Contents
- 1. Product Overview
- 1.1 General Description
- 1.2 Features
- 1.3 Applications
- 2. Technical Parameter Analysis
- 2.1 Electrical and Optical Characteristics
- 2.2 Absolute Maximum Ratings
- 3. Binning System
- 3.1 Forward Voltage Bins
- 3.2 Luminous Intensity Bins
- 3.3 Chromaticity Bins
- 4. Performance Curves
- 4.1 Forward Voltage vs Forward Current
- 4.2 Forward Current vs Relative Intensity
- 4.3 Temperature Effects
- 4.4 Forward Current vs Dominant Wavelength
- 4.5 Relative Intensity vs Wavelength
- 4.6 Radiation Pattern
- 5. Mechanical and Packaging
- 5.1 Package Dimensions
- 5.2 Soldering Patterns
- 5.3 Polarity Mark
- 6. Soldering and Assembly Guide
- 6.1 SMT Reflow Soldering Profile
- 6.2 Hand Soldering
- 6.3 Repairing
- 6.4 Cautions
- 7. Packaging and Ordering Information
- 7.1 Packaging Specification
- 7.2 Carrier Tape and Reel Dimensions
- 7.3 Label Form Specification
- 7.4 Moisture Resistant Packing
- 7.5 Cardboard Box
- 8. Reliability Testing
- 8.1 Test Items and Conditions
- 8.2 Failure Criteria
- 9. Application Notes
- 9.1 Thermal Design
- 9.2 Circuit Design
- 9.3 Environmental Precautions
- 10. Storage and Handling
- 10.1 Storage Conditions
- 10.2 Baking
- 10.3 ESD Protection
- 11. Principles of Operation
- 12. Common Questions
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
1.1 General Description
This white LED is fabricated using a blue chip and phosphor conversion technology. The package dimensions are 1.6mm × 0.8mm × 0.7mm, making it suitable for compact SMD applications. The LED emits white light through the combination of blue chip emission and yellow phosphor, providing efficient illumination.
1.2 Features
- Extremely wide viewing angle of 140°.
- Suitable for all SMT assembly and solder processes.
- Moisture sensitivity level: Level 3 per JEDEC.
- RoHS compliant.
1.3 Applications
- Optical indicators.
- Switches, symbols, and displays.
- Household electrical appliances.
- General purpose indication.
2. Technical Parameter Analysis
2.1 Electrical and Optical Characteristics
The electrical and optical characteristics are specified at Ts=25°C with IF=20mA unless otherwise noted. The forward voltage (VF) is binned from G1 (2.8-2.9V) to J1 (3.4-3.5V), with typical values around 3.0V at 20mA. The luminous intensity (IV) ranges from 600 to 1100 mcd depending on bin code. The viewing angle is 140° (half angle). Reverse current is less than 10µA at VR=5V. Thermal resistance from junction to solder point is 450°C/W.
2.2 Absolute Maximum Ratings
| Parameter | Symbol | Rating | Unit |
|---|---|---|---|
| Power Dissipation | Pd | 105 | mW |
| Forward Current | IF | 30 | mA |
| Peak Forward Current (Pulse) | IFP | 60 | mA |
| Electrostatic Discharge (HBM) | ESD | 1000 | V |
| Operating Temperature | Topr | -40 ~ +85 | °C |
| Storage Temperature | Tstg | -40 ~ +85 | °C |
| Junction Temperature | Tj | 95 | °C |
Exceeding these ratings may cause permanent damage. Proper heat sinking is required to keep junction temperature below maximum.
3. Binning System
3.1 Forward Voltage Bins
Forward voltage is sorted into bins at IF=20mA. The bins cover from 2.8V to 3.5V with increments of 0.1V. Typical bins are G1 (2.8-2.9V), G2 (2.9-3.0V), H1 (3.0-3.1V), H2 (3.1-3.2V), I1 (3.2-3.3V), I2 (3.3-3.4V), J1 (3.4-3.5V).
3.2 Luminous Intensity Bins
Luminous intensity is binned from 600 to 1100 mcd. Common bins include 1BF (600-650 mcd), 1BG (650-700 mcd), 1BH (700-750 mcd), 1BI (750-800 mcd), 1BJ (800-850 mcd), 1BK (850-900 mcd), 1FA (900-950 mcd), 1FB (950-1000 mcd), LC1 (1000-1050 mcd), LC2 (1050-1100 mcd).
3.3 Chromaticity Bins
The LED is also sorted by chromaticity coordinates within the CIE 1931 diagram. Bins such as B11, B12, B21, B22, B51, K21, K31 provide tight color consistency. Each bin defines a quadrilateral region with specified x,y coordinates. For example, bin B11 has coordinates: (0.2423,0.2225), (0.2385,0.2244), (0.2449,0.2344), (0.2487,0.2325).
4. Performance Curves
4.1 Forward Voltage vs Forward Current
Figure 1-7 shows the forward voltage increases with forward current. At typical 20mA, VF is about 3.0V for the H1 bin.
4.2 Forward Current vs Relative Intensity
The relative intensity rises with forward current as shown in Figure 1-8. It is approximately linear up to 30mA.
4.3 Temperature Effects
Figures 1-9 and 1-10 demonstrate that pin temperature affects both relative intensity and forward current. Higher temperature reduces light output and increases forward voltage.
4.4 Forward Current vs Dominant Wavelength
Figure 1-11 shows that dominant wavelength shifts slightly with current. At 25°C, the wavelength remains stable over the operating range.
4.5 Relative Intensity vs Wavelength
Figure 1-12 gives the spectral distribution. The white LED spectrum has a blue peak around 450-460nm and a broad yellow phosphor emission.
4.6 Radiation Pattern
The radiation pattern in Figure 1-13 shows a wide lambertian distribution with half-angle of 140°. This ensures uniform light dispersion.
5. Mechanical and Packaging
5.1 Package Dimensions
The package measures 1.6mm (L) × 0.8mm (W) × 0.7mm (H). The top view shows the LED chip location. The side view indicates the thickness. The bottom view reveals two pads: pad 1 (cathode) and pad 2 (anode). A polarity mark is present on the bottom.
5.2 Soldering Patterns
Recommended soldering pads are provided in Figure 1-5. Each pad dimension is 0.8mm × 0.8mm with 0.8mm spacing. Overall footprint is 2.4mm in length.
5.3 Polarity Mark
The polarity mark indicates the cathode side. Ensure correct orientation during assembly to avoid reverse bias.
6. Soldering and Assembly Guide
6.1 SMT Reflow Soldering Profile
The recommended reflow profile:
- Ramp-up rate: max 3°C/s from Tsmin (150°C) to Tsmax (200°C).
- Preheat time: 60-120 seconds between 150-200°C.
- Time above 217°C: max 60 seconds.
- Peak temperature: 260°C, max 10 seconds.
- Cooling rate: max 6°C/s.
- Total time from 25°C to peak: max 8 minutes.
Reflow soldering should not exceed twice. If more than 24 hours between solders, baking is required.
6.2 Hand Soldering
When hand soldering, use iron temperature below 300°C for less than 3 seconds. Only one hand soldering is allowed.
6.3 Repairing
Repair after soldering is not recommended. If unavoidable, use a double-head soldering iron and verify LED characteristics.
6.4 Cautions
Do not mount LEDs on warped PCB. Avoid mechanical stress or rapid cooling after soldering.
7. Packaging and Ordering Information
7.1 Packaging Specification
LEDs are packaged in tape and reel format: 4000 pieces per reel.
7.2 Carrier Tape and Reel Dimensions
Carrier tape width 8mm, pitch 4mm. Reel outer diameter 178mm, hub diameter 60mm. Detailed dimensions are provided in Figure 2-1 and 2-2.
7.3 Label Form Specification
Each reel carries a label with part number, spec number, lot number, bin code (flux, chromaticity, voltage), wavelength code, quantity, and date.
7.4 Moisture Resistant Packing
Reels are sealed in moisture barrier bag with desiccant and humidity indicator. Follow MSL3 handling.
7.5 Cardboard Box
Reels are packed in cardboard boxes for shipment.
8. Reliability Testing
8.1 Test Items and Conditions
| Test | Condition | Time | Sample | Accept/Reject |
|---|---|---|---|---|
| Reflow | 260°C, 10s | 2x | 22 | 0/1 |
| Temperature Cycle | -40°C to 100°C | 100 cycles | 22 | 0/1 |
| Thermal Shock | -40°C to 100°C | 300 cycles | 22 | 0/1 |
| High Temp Storage | 100°C | 1000 hrs | 22 | 0/1 |
| Low Temp Storage | -40°C | 1000 hrs | 22 | 0/1 |
| Life Test | 25°C, 20mA | 1000 hrs | 22 | 0/1 |
8.2 Failure Criteria
After testing, forward voltage must not exceed 1.1× upper spec limit. Reverse current must be below 2.0× upper spec limit. Luminous flux must not drop below 0.7× lower spec limit.
9. Application Notes
9.1 Thermal Design
Proper heat dissipation is critical. The junction temperature must not exceed 95°C. Use adequate PCB copper area and thermal vias to manage heat.
9.2 Circuit Design
Always include a current-limiting resistor to prevent current surge. Avoid reverse voltage. The circuit should ensure only forward bias during operation.
9.3 Environmental Precautions
Sulfur content in surrounding materials must be below 100ppm. Bromine and chlorine single content below 900ppm, total below 1500ppm. Avoid VOCs that may damage the LED encapsulant.
10. Storage and Handling
10.1 Storage Conditions
Before opening aluminum bag: store at ≤30°C and ≤75%RH for up to 1 year from date. After opening: store at ≤30°C and ≤60%RH for 168 hours. If exceeded, bake before use.
10.2 Baking
Bake at 60±5°C for at least 24 hours if moisture barrier has been compromised.
10.3 ESD Protection
LEDs are ESD sensitive (HBM 1000V). Use proper ESD precautions during handling and assembly.
11. Principles of Operation
The white LED uses a blue InGaN chip coated with a yellow phosphor (e.g., YAG:Ce). The blue light excites the phosphor to emit yellow light; the combination of blue and yellow yields white light. The exact color temperature depends on the phosphor composition and thickness.
12. Common Questions
Q: What is the recommended storage condition?
A: Before opening, ≤30°C and ≤75%RH for up to 1 year. After opening, 168 hours at ≤30°C and ≤60%RH.
Q: How many reflow cycles are allowed?
A: Maximum 2 times. If more than 24 hours between cycles, baking is required.
Q: What is the moisture sensitivity level?
A: MSL Level 3.
Q: Can the LED be used with pulse drive?
A: Yes, peak forward current is 60mA with 1/10 duty cycle and 0.1ms pulse width.
Q: What is the typical thermal resistance?
A: 450°C/W from junction to solder point.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |