Table of Contents
- 1. Product Overview
- 2. Detailed Technical Parameters
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Performance Curve Analysis
- 3.1 Relationship Between Power Consumption and Ambient Temperature
- 3.2 Spectral Sensitivity
- 3.3 Relationship Between Reverse Dark Current and Ambient Temperature
- 3.4 Relationship Between Reverse Photocurrent and Irradiance (Ee)
- 3.5 Relationship between Terminal Capacitance and Reverse Voltage
- 3.6 Relationship Between Response Time and Load Resistance
- 4. Mechanical and Packaging Information
- 4.1 Package Dimensions
- 4.2 Polarity Identification
- 5. Welding and Assembly Guide
- 6. Packaging and Ordering Information
- 6.1 Packaging Quantity Specifications
- 6.2 Label Format Specifications
- 7. Application Recommendations
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Technical Comparison and Differentiation
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 9.1 What is the difference between operating in photovoltaic mode (zero bias) and photoconductive mode (reverse bias)?
- 9.2 Ta yaya ake canza wutar lantarki ta haske (I_L) zuwa wutar lantarki da za a iya aunawa?
- 9.3 Me aha nui ai te ia hiko pōuri, ā, pēhea te pānga o te pāmahana ki taua mea?
- 9.4 Ka taea te whakamahi i te pūtātari mō ngā puna rama atu i te 940nm?
- 10. Practical Design Case Analysis
- 11. Working Principle
- 12. Industry Trends and Background
- 13. Disclaimer and Usage Instructions
1. Product Overview
PD204-6B/L3 is a high-speed, high-sensitivity silicon PIN photodiode housed in a standard 3mm plastic package. Its spectral characteristics are matched to visible and infrared emitting diodes, with peak sensitivity optimized at a wavelength of 940nm. It is suitable for various sensing applications requiring fast response and reliable performance.
Key advantages of this component include its fast response time, high photosensitivity, and low junction capacitance, which together ensure efficient signal detection. This product complies with RoHS and EU REACH regulations and is manufactured using a lead-free (Pb-free) process.
2. Detailed Technical Parameters
2.1 Absolute Maximum Ratings
This device is designed to operate reliably within specified environmental and electrical limits. Exceeding these ratings may cause permanent damage.
- Reverse Voltage (VR):32 V - The maximum reverse bias voltage that can be applied across the photodiode.
- Operating Temperature (Topr):-25°C to +85°C - The ambient temperature range within which the device operates normally.
- Storage temperature (Tstg):-40°C to +100°C - The safe temperature range for storing the device when it is not powered.
- Soldering temperature (Tsol):According to the standard reflow profile, the peak temperature is 260°C, with a duration not exceeding 5 seconds.
- Pc (Power Consumption):150 mW at a free-air temperature of 25°C or below.
2.2 Electro-Optical Characteristics
These parameters define the core performance of the phototransistor under standard test conditions (Ta=25°C).
- Spectral Bandwidth (λ0.5):760 nm to 1100 nm. This defines the wavelength range over which the device maintains at least half of its peak sensitivity.
- Peak Sensitivity Wavelength (λP):940 nm (typical). The device is most sensitive to this infrared wavelength.
- Open-circuit voltage (VOC):Under the conditions of 940nm wavelength and an irradiance (Ee) of 1 mW/cm², the typical value is 0.42 V.
- Short-circuit current (ISC):Under the same test conditions (Ee=1mW/cm², λp=940nm), the typical value is 4.3 μA.
- Reverse photocurrent (IL):Under the conditions of VR=5V, Ee=1mW/cm², λp=940nm, the minimum value is 3.9 μA, and the typical value is 6 μA. This is the photocurrent generated when the diode is reverse-biased and illuminated.
- Reverse dark current (ID):Maximum value is 10 nA under conditions of VR=10V, complete darkness (Ee=0mW/cm²). This is the tiny leakage current that flows even when there is no light.
- Reverse Breakdown Voltage (VBR):Minimum value measured is 32 V when reverse current (IR) is 100μA in darkness.
- Total Capacitance (Ct):Under the conditions of VR=5V and frequency 1MHz, the typical value is 10 pF. Lower capacitance enables faster switching speeds.
- Rise/Fall Time (tr/tf):Under the conditions of VR=10V and a load resistance (RL) of 100Ω, the typical value is 10 ns / 10 ns, indicating an extremely fast response speed, suitable for pulsed light detection.
- Viewing Angle (2θ1/2):45° (typical value). This defines the angular field of view over which the device maintains sensitivity.
In related applications, the luminous intensity tolerance is ±10%, the dominant wavelength tolerance is ±1nm, and the forward voltage tolerance is ±0.1V.
3. Performance Curve Analysis
The datasheet provides multiple characteristic curves to illustrate the device's behavior under different conditions. These curves are crucial for design engineers to predict performance in real-world application scenarios.
3.1 Relationship Between Power Consumption and Ambient Temperature
The curve shows that when the ambient temperature exceeds 25°C, the maximum allowable power consumption decreases accordingly. Designers must derate the processing capability accordingly to ensure long-term reliability.
3.2 Spectral Sensitivity
The spectral response curve confirms the device's peak sensitivity at 940nm and its effective range from approximately 760nm to 1100nm. It highlights the device's suitability for applications utilizing common infrared LEDs.
3.3 Relationship Between Reverse Dark Current and Ambient Temperature
Dark current increases exponentially with temperature. For applications operating in high-temperature environments, this curve is crucial because higher dark current increases noise and may affect the signal-to-noise ratio under low-light conditions.
3.4 Relationship Between Reverse Photocurrent and Irradiance (Ee)
This graph illustrates the linear relationship between the generated photocurrent (IL) and the incident light intensity (irradiance) within the specified range. It confirms the predictable and linear photometric response of the device.
3.5 Relationship between Terminal Capacitance and Reverse Voltage
The junction capacitance (Ct) decreases with increasing reverse bias voltage. For high-speed applications, lower capacitance is desirable, and this curve aids in selecting the optimal operating bias point.
3.6 Relationship Between Response Time and Load Resistance
This curve shows how the rise and fall times (tr/tf) are affected by the value of the external load resistor (RL). Using a smaller load resistor enables faster response, but this comes at the expense of signal amplitude.
4. Mechanical and Packaging Information
4.1 Package Dimensions
The device uses a standard 3mm radial lead package. The dimension drawing specifies the body diameter, lead pitch, and lead dimensions. All unspecified tolerances are ±0.25mm. The lens color is black.
4.2 Polarity Identification
The cathode (negative terminal) is typically identified by a flat surface or a longer lead on the package body. Correct polarity must be observed during circuit assembly to ensure proper reverse bias operation.
5. Welding and Assembly Guide
This component is suitable for standard PCB assembly processes.
- Reflow soldering:Maximum soldering temperature is 260°C. The duration at or above this temperature must not exceed 5 seconds to prevent thermal damage to the plastic package and semiconductor chip.
- Manual Soldering:If manual soldering is required, a temperature-controlled soldering iron should be used, and contact time should be minimized (typically less than 3 seconds per lead).
- Cleaning:Use cleaning agents compatible with plastic packaging materials.
- Storage:Store in a dry, anti-static environment within the specified storage temperature range (-40°C to +100°C).
6. Packaging and Ordering Information
6.1 Packaging Quantity Specifications
Standard packaging is as follows: 200-1000 pieces per bag, 4 bags per box, 10 boxes per carton. This provides flexibility for prototype development and mass production.
6.2 Label Format Specifications
Product labels contain key information for traceability and identification:
- CPN:Customer Product Number
- P/N:Product Number (e.g., PD204-6B/L3)
- QTY:Packaging Quantity
- CAT, HUE, REF:Grading levels for luminous intensity, dominant wavelength, and forward voltage (if applicable).
- LOT No:Production lot number, used for traceability.
- X:Production month.
7. Application Recommendations
7.1 Typical Application Scenarios
PD204-6B/L3 is highly suitable for various photoelectric sensing applications, including:
- Automatic Door Sensors:Detects the interruption of infrared beams to trigger the door's open/close mechanism.
- Copying machines and printers:For paper detection, edge sensing, or toner level monitoring.
- Game consoles/arcade systems:For object detection, interactive control, or position sensing.
- General Infrared Sensing:Remote control receivers, proximity sensors, and industrial automation applications requiring fast, reliable detection of 940nm infrared light.
7.2 Design Considerations
- Bias Circuit:Operate the photodiode in reverse bias (photoconductive mode) for optimal speed and linearity. As specified, a typical reverse voltage is 5V to 10V.
- Load Resistor (RL):Select RL based on the trade-off between response speed (bandwidth) and output voltage swing. It is recommended to use a Transimpedance Amplifier (TIA) circuit to convert weak photocurrent into a usable voltage while maintaining high speed and low noise.
- Optical Considerations:Ensure proper alignment with the light source (typically a 940nm infrared LED). The field of view with a 45° viewing angle should be considered. Using an optical filter helps block unwanted ambient light, especially visible light.
- Noise Reduction:For sensitive applications, shield the device and its circuitry from electrical noise interference. Keep traces short, use bypass capacitors, and consider the impact of dark current at high temperatures.
8. Technical Comparison and Differentiation
Compared to standard photodiodes or phototransistors with slower response times, the PD204-6B/L3 offers significant advantages:
- High Speed:With a rise/fall time of 10ns, it is much faster than many general-purpose phototransistors and can detect rapidly modulated signals.
- PIN Structure:The PIN photodiode structure provides a wider depletion region than standard PN photodiodes, resulting in lower junction capacitance (10pF) and higher speed.
- Optimized Spectrum:The peak sensitivity at 940nm precisely matches the output of common, low-cost infrared LEDs, maximizing system efficiency.
- Standard Package:The 3mm radial package is a common industry form factor, easy to integrate into existing designs and compatible with standard PCB footprints.
9. Frequently Asked Questions (Based on Technical Parameters)
9.1 What is the difference between operating in photovoltaic mode (zero bias) and photoconductive mode (reverse bias)?
In photovoltaic mode (V_R=0V), the photodiode generates a voltage (V_OC). This mode has zero dark current but slower response and poorer linearity. The PD204-6B/L3 specifications list VOC=0.42V. In photoconductive mode (with reverse bias applied, e.g., V_R=5V), an external voltage is applied. This reduces junction capacitance (enabling faster response, as indicated by the 10ns tr/tf), improves linearity, and allows for a larger active area, but introduces dark current (I_D). For the high-speed applications intended for this device, photoconductive mode is recommended.
9.2 Ta yaya ake canza wutar lantarki ta haske (I_L) zuwa wutar lantarki da za a iya aunawa?
Hanya mafi sauƙi ita ce haɗa resistor na kaya (R_L) a jere. Fitowar ƙarfin lantarki ita ce V_out = I_L * R_L. Duk da haka, yayin da R_L ke ƙaruwa, lokacin RC (wanda ke da alaƙa da ƙarfin lantarki na diode) zai ƙaru, wanda zai rage saurin amsawa (kamar yadda aka nuna a cikin jadawalin dangantakar lokacin amsawa da resistor na kaya). Don samun mafi kyawun aiki, musamman a cikin yanayin ƙaramin ƙarfin lantarki da buƙatar sauri, amplifier na jujjuyawar (TIA) shine da'irar da aka fi so. Yana ba da ƙarfin lantarki mai ƙarfi, ƙaramin juriya (V_out = -I_L * R_f), yayin da yake kiyaye diode na haske a cikin ƙasa ta ƙarya, yana rage tasirin ƙarfin lantarki.
9.3 Me aha nui ai te ia hiko pōuri, ā, pēhea te pānga o te pāmahana ki taua mea?
Dark current (I_D) is the noise current that flows in the absence of light. It sets the lower limit of detectable light. The datasheet specifies a maximum of 10nA at 25°C. This current approximately doubles for every 10°C increase in temperature. Therefore, in high-temperature environments or for extremely low-light detection, dark current can become a significant noise source and must be considered in circuit design (e.g., through temperature compensation or synchronous detection techniques).
9.4 Ka taea te whakamahi i te pūtātari mō ngā puna rama atu i te 940nm?
Yes, but sensitivity will be reduced. The spectral response curve shows it has significant sensitivity in the range of 760nm to 1100nm. For example, it will respond to an 850nm LED, but the generated photocurrent under the same light intensity will be lower than when using a 940nm light source. For precise design, always refer to the relative spectral sensitivity curve (if the full version is provided), or calculate the responsivity at the desired wavelength.
10. Practical Design Case Analysis
Design Case: Infrared Beam Break Sensor for Security Gate.
Objective:Create a reliable, fast sensor to detect when an object interrupts an invisible infrared beam, thereby triggering a security alarm.
Implementation:
- Transmitter:A 940nm infrared LED is driven by a pulsed current (e.g., 20mA pulses at 38kHz) to provide immunity against ambient light interference and reduce average power consumption.
- Receiver:PD204-6B/L3 is placed opposite the transmitter, aligned within its 45° field of view. It is reverse-biased at 5V through a load resistor.
- Signal Conditioning:The small AC photocurrent signal from the photodiode (superimposed on the DC dark current) is fed into a high-gain bandpass amplifier tuned to 38kHz. This filters out DC ambient light and low-frequency noise.
- Detection:Then, the amplified signal is rectified and compared with a threshold. When the beam is not blocked, a strong 38kHz signal is present, and the comparator output is high. When an object blocks the beam, the signal disappears, causing the comparator to switch to low and activate the alarm.
Why PD204-6B/L3 is suitable:Its 10ns fast response time easily handles 38kHz modulated signals. High sensitivity at 940nm ensures good signal-to-noise ratio from a matched infrared LED. Low capacitance allows the circuit to maintain a fast response even with necessary filtering components.
11. Working Principle
PIN photodiodes like the PD204-6B/L3 operate based on the principle of the internal photoelectric effect. The device structure consists of a wide, lightly doped intrinsic (I) semiconductor region sandwiched between P-type and N-type regions. When photons with energy greater than the semiconductor bandgap (e.g., infrared light at 940nm for silicon) strike the intrinsic region, they generate electron-hole pairs. When the diode is reverse-biased, the built-in electric field in the depletion region (extending across the intrinsic layer) sweeps these charge carriers toward their respective terminals, generating a photocurrent (I_L) proportional to the incident light intensity. The wide intrinsic region reduces capacitance and allows for efficient collection of carriers generated over a larger volume, thereby contributing to increased speed and sensitivity.
12. Industry Trends and Background
Photodetectors such as the PD204-6B/L3 are fundamental components in the growing fields of optoelectronics and sensing. Current trends driving the demand for such devices include:
- Automation and Industry 4.0:In manufacturing, non-contact sensors are increasingly used for position, presence, and quality control.
- Consumer Electronics:Integrated into devices for proximity sensing (e.g., turning off the smartphone screen during calls), ambient light sensing to control display brightness, and gesture recognition.
- Internet of Things (IoT):Low-power, reliable sensors for smart home devices, security systems, and environmental monitoring.
- Technological Advancements:The overall trend is toward higher integration (e.g., photodiodes with on-chip amplifiers), smaller packages (surface-mount devices), lower power consumption, and enhanced performance at specific wavelengths (such as for LiDAR, biomedical sensing, and optical communication applications). Devices like the PD204-6B/L3 represent mature, reliable, and cost-effective solutions that meet mainstream infrared sensing needs.
13. Disclaimer and Usage Instructions
Key usage guidelines derived from the datasheet disclaimer include:
- Specifications are subject to change without notice. Always refer to the latest official datasheet for design.
- Under normal storage conditions, the product conforms to its published specifications for 12 months from the date of shipment.
- The characteristic curves show typical performance, not guaranteed minimum or maximum values. Appropriate design margins should be allowed.
- Strictly adhere to the Absolute Maximum Ratings. Operation beyond these limits may cause immediate or latent damage. The manufacturer assumes no responsibility for damage resulting from misuse.
- This information is proprietary. Reproduction without permission is prohibited.
- This componentIs notNot designed or certified for safety-critical applications such as medical life support, automotive control, aviation, or military systems. For such applications, contact the manufacturer for specifically certified products.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical energy, the higher the more energy-efficient. | Directly determines the energy efficiency grade and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determine if the light fixture is bright enough. |
| Viewing Angle | ° (degrees), such as 120° | The angle at which light intensity drops to half, determining the beam's width. | Affects the illumination range and uniformity. |
| Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | No unit, 0–100 | The ability of a light source to reproduce the true colors of objects, Ra≥80 is recommended. | Affects color fidelity, used in high-demand places such as shopping malls and art galleries. |
| Color Tolerance (SDCM) | MacAdam Ellipse Steps, e.g., "5-step" | Quantitative indicator of color consistency, the smaller the step number, the more consistent the color. | Ensure no color difference among the same batch of luminaires. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | The wavelength value corresponding to the color of a colored LED. | Determine the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | It shows the intensity distribution of light emitted by an LED across various wavelengths. | It affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage required to turn on an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf, and the voltage adds up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that allows the LED to emit light normally. | An constant current drive is often used, where the current determines the brightness and lifespan. |
| Maximum Pulse Current | Ifp | Peak current that can be withstood in a short time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage will occur. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | The circuit needs to prevent reverse connection or voltage surge. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires a more robust thermal design; otherwise, the junction temperature will increase. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Anti-static strike capability, the higher the value, the less susceptible to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for brightness to drop to 70% or 80% of its initial value. | Directly defines the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | Percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Encapsulation and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramic provides superior heat dissipation and long lifespan. |
| Chip structure | Front-side, Flip Chip | Chip Electrode Layout Method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, Microlens, Total Internal Reflection | Optical structure on the encapsulation surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Grading | Codes such as 2G, 2H | Grouped by brightness level, each group has a minimum/maximum lumen value. | Ensure uniform brightness for products within the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power matching and improves system efficiency. |
| Color Grading | 5-step MacAdam Ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven colors within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Grouped by color temperature, each group has a corresponding coordinate range. | To meet the color temperature requirements of different scenarios. |
Six, Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term illumination under constant temperature conditions, recording brightness attenuation data. | Used to estimate LED lifetime (combined with TM-21). |
| TM-21 | Standard for Life Projection | Projecting the lifespan under actual use conditions based on LM-80 data. | Provide scientific life prediction. |
| IESNA standard | Illuminating Engineering Society Standards | Covers optical, electrical, and thermal test methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental certification | Ensure the product does not contain harmful substances (such as lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy Efficiency Certification | Energy efficiency and performance certification for lighting products. | Yawan da ake amfani da shi a cikin sayayyar gwamnati da ayyukan tallafi, don haɓaka gasar kasuwa. |