Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Bincike Mai Zurfi na Sigogi na Fasaha
- 2.1 Halayen Wutar Lantarki
- 2.2 Matsakaicin Ma'auni da Halayen Zafi
- 3. Binciken Lanƙwan Aiki
- 3.1 Halayen Gaba (VF-IF)
- 3.2 Halayen Baya (VR-IR)
- 3.3 Halayen Ƙarfin Ƙarfafawa (VR-Ct)
- 3.4 Rage Ƙarfin Haɓaka (IFSM – PW)
- 3.5 Matsalancin Zafi na ɗan Lokaci (ZθJC)
- 4. Bayanin Injiniya da Kunshi
- 4.1 Tsari da Girman Kunshi
- 4.2 Tsarin Ƙulla da Polarity
- 4.3 Tsarin PCB Pad da Ake Shawarar
- 5. Jagororin Solder da Haɗawa
- 6. Shawarwarin Aikace-aikace
- 6.1 Da'irorin Aikace-aikace na Al'ada
- 6.2 Abubuwan Ɗaukar Shawara na Zane
- 7. Kwatancen Fasaha da Fa'idodi
- 8. Tambayoyin da Ake Yawan Yi (FAQs)
- 9. Nazarin Aikin Zane na Aiki
- 10. Ka'idar Aiki
- 11. Trends na Fasaha
1. Bayanin Samfur Wannan takarda ta yi cikakken bayani game da ƙayyadaddun bayanai na babban aikin Silicon Carbide (SiC) Schottky Barrier Diode (SBD) wanda aka sanya a cikin kunshin TO-252-3L (DPAK) na saman-mount. An ƙera na'urar don aikace-aikacen canza wutar lantarki mai ƙarfi, mai mitar girma inda inganci, aikin zafi, da saurin sauyawa suke da mahimmanci. Babban fasahar yana amfani da mafi kyawun kaddarorin kayan Silicon Carbide, wanda ke ba da damar aiki a yanayin zafi mafi girma, ƙarfin lantarki, da mitocin sauyawa idan aka kwatanta da diodes na silicon na gargajiya.
Babban matsayin wannan ɓangaren shine a matsayin mai gyara ko diode mai kyauta a cikin ingantattun tsarin wutar lantarki. Halayensa na asali sun sa ya zama zaɓi mai kyau don ƙirar wutar lantarki na zamani, mai yawan ƙarfi da nufin rage asara da rage girman abubuwan da ba su da ƙarfi da na'urorin sanyaya zafi.
2. Bincike Mai Zurfi na Sigogi na Fasaha
2.1 Halayen Wutar Lantarki Sigogin wutar lantarki suna ayyana iyakokin aiki da aiki a ƙarƙashin takamaiman yanayi.
Matsakaicin Ƙarfin Baya Maimaitawa (VRRM): 650V. Wannan shine matsakaicin ƙarfin lantarki na baya da diode zai iya jurewa akai-akai. Yana ayyana ajin ƙarfin lantarki na na'urar kuma yana da mahimmanci don zaɓar diodes a cikin da'irori kamar Gyaran Factor Factor (PFC) ko gadar inverter waɗanda ke aiki daga ƙarfin lantarki da aka gyara.
Ci gaba da Ƙarfin Gaba (IF): 8A a yanayin zafin akwati (TC) na 135°C. Wannan ƙimar tana nuna ƙarfin ɗaukar halin yanzu na diode a ƙarƙashin ci gaba da gudana, wanda ke iyakance ta hanyar watsawar zafinsa. Ƙayyadaddun bayanai a babban yanayin zafin akwati yana nuna ƙarfin aikin zafinsa.
- Ƙarfin Gaba (VF): Yawanci 1.5V a 8A da 25°C yanayin zafin haɗuwa (TJ), tare da matsakaicin 1.85V. Wannan sigar tana tasiri kai tsaye ga asarar gudanarwa. Ƙarancin VF don na'urar SiC yana ba da gudummawa ga ingantaccen tsarin tsarin. Lura cewa VF yana da ƙimar zafin jiki mara kyau, ma'ana yana raguwa yayin da yanayin zafin haɗuwa ya tashi, wanda shine siffar diodes na Schottky.Ƙarfin Baya (IR): Matsakaicin 40 µA a 520V da 25°C. Wannan halin yanzu na ɓarna yana da ƙarancin gaske, ko da a manyan ƙarfin lantarki na baya da ɗumbin yanayin zafi (matsakaicin 20 µA a 175°C), yana rage asarar kashewa.
- Jimlar Cajin Ƙarfafawa (QC): 12 nC na al'ada a 400V. Wannan shine babban adadi na cancantar aikin sauyawa. Ƙananan QC yana nufin ƙaramin caji yana buƙatar canzawa yayin kowane zagayowar sauyawa, wanda ke haifar da ƙananan asarar sauyawa da ba da damar aiki mai girma.2.2 Matsakaicin Ma'auni da Halayen Zafi Waɗannan sigogi suna ayyana cikakkiyar iyakoki don aiki lafiya da ikon na'urar don sarrafa zafi.
- Haɓaka Ƙarfin Gaba Ba Maimaitawa (IFSM): 14.4A na rabin igiyar igiyar ruwa na 10ms. Wannan ƙimar tana da mahimmanci don tsira daga abubuwan gajeriyar kewayawa, igiyoyin shiga, ko wasu yanayi na wuce gona da iri.Yanayin Zafin Haɗuwa (TJ): Matsakaicin 175°C. Babban matsakaicin yanayin zafin aiki shine fa'ida kai tsaye ta kayan SiC, yana ba da damar aiki a cikin muhallin da ba a saba da shi ba ko ba da damar ƙirar ƙira mai ƙarfi tare da yawan ƙarfin wutar lantarki.
- Juriya na Zafi, Haɗuwa-zuwa-Akwati (RθJC): 3.7 °C/W na al'ada. Wannan ƙarancin juriya na zafi yana nuna ingantaccen canja wurin zafi daga haɗuwar semiconductor zuwa kunshin akwati. Sigar ce mai mahimmanci don ƙirar sarrafa zafi, kamar yadda yake ƙayyade yadda yanayin zafin haɗuwa zai tashi don wani ƙarfin watsawa. Ƙananan RθJC yana ba da damar sarrafa ƙarfin wutar lantarki mafi girma ko amfani da ƙaramin na'urar sanyaya zafi.Jimlar Watsawar Wutar Lantarki (PD): 40W. Wannan shine matsakaicin ƙarfin wutar lantarki da na'urar za ta iya watsawa, wanda ke ƙarƙashin juriya na zafi da matsakaicin yanayin zafin haɗuwa.
- 3. Binciken Lanƙwan Aiki Takardar bayanin ta ƙunshi da yawa daga cikin lanƙwan halaye masu mahimmanci don cikakken zane da kwaikwaiyo.3.1 Halayen Gaba (VF-IF) Wannan jadawalin yana nuna faɗuwar ƙarfin gaba akan halin yanzu na gaba a yanayin zafin haɗuwa daban-daban. Masu zane suna amfani da wannan don ƙididdige asarar gudanarwa daidai a ƙarƙashin yanayin aiki daban-daban. Lanƙwan zai nuna alaƙar al'ada ta al'ada, tare da faɗuwar ƙarfin lantarki yana ƙasa a yanayin zafi mafi girma don wani halin yanzu.
3.2 Halayen Baya (VR-IR) Wannan lanƙwan yana kwatanta halin yanzu na ɓarna na baya a matsayin aikin ƙarfin lantarki na baya da aka yi amfani da shi. Yana tabbatar da ƙarancin halin yanzu na ɓarna da aka ƙayyade a cikin tebur a cikin kewayon ƙarfin lantarki na aiki.
3.3 Halayen Ƙarfin Ƙarfafawa (VR-Ct) Wannan makircin yana nuna ƙarfin haɗuwa (Ct) da ƙarfin lantarki na baya (VR). Ƙarfin ƙarfafawa yana raguwa ba tare da layi ba yayin da ƙarfin lantarki na baya ya ƙaru. Wannan bayanin yana da mahimmanci don hasashen halayen sauyawa, kamar yadda ake adana caji (QC) shine haɗin wannan ƙarfin ƙarfafawa akan ƙarfin lantarki. Rage ƙarfin ƙarfafawa tare da ƙarfin lantarki shine sifa mai kyau don sauyawa mai ƙarfi.
- 3.4 Rage Ƙarfin Haɓaka (IFSM – PW) Wannan siffa tana nuna yadda ƙarfin haɓaka da aka yarda (IFSM) ke raguwa yayin da faɗin bugun jini (PW) ya ƙaru. Yana ba da jagora don ƙirar da'irorin kariya ko kimanta yanayin tsira fiye da ƙimar 10ms na al'ada.3.5 Matsalancin Zafi na ɗan Lokaci (ZθJC) Wannan lanƙwan yana da mahimmanci don kimanta aikin zafi a ƙarƙashin yanayin ƙarfin wutar lantarki na bugun jini. Yana nuna ingantaccen juriya na zafi daga haɗuwa zuwa akwati don bugun jini guda ɗaya na tsawon lokaci daban-daban. Don gajerun bugun jini, juriya na zafi yana da ƙasa sosai fiye da RθJC na tsayayye, ma'ana haɗuwa zai iya ɗaukar ƙarfin wutar lantarki na nan take ba tare da yin zafi ba. Wannan shine maɓalli don aikace-aikace tare da manyan igiyoyin halin yanzu.
- 4. Bayanin Injiniya da Kunshi4.1 Tsari da Girman Kunshi Na'urar tana amfani da kunshin saman-mount na TO-252-3L (DPAK) na masana'antu. Manyan girma daga takardar bayanin sun haɗa da: Tsawon jikin kunshi (D): 6.10 mm (typ) Faɗin jikin kunshi (E): 6.60 mm (typ) Jimlar tsayi (H): 9.84 mm (typ) Tsarin jagora (e1): 2.28 mm (asali) Tsawon jagora (L): 1.52 mm (typ) An ba da cikakkun zane-zane na injiniya tare da mafi ƙanƙanta, na al'ada, da matsakaicin ƙimar duk mahimman girma don tabbatar da ingantaccen ƙirar sawun PCB da kuma sharewa na haɗawa.
- 4.2 Tsarin Ƙulla da Polarity Kunshin TO-252-3L yana da maki haɗin gwiwa uku: jagorori biyu da bayanan karfe da aka fallasa (akwati). Ƙulla 1: Cathode (K) Ƙulla 2: Anode (A) Akwati (Tab): An haɗa shi da Cathode (K) Muhimmin Bayanin Kula: Akwatin yana haɗe da wutar lantarki zuwa cathode. Dole ne a yi la'akari da wannan yayin shimfidar PCB don hana gajerun kewayawa na bazata. Tab yana ba da hanyar farko don watsawar zafi kuma dole ne a siyar da shi zuwa wani pad na tagulla mai girman da ya dace akan PCB.4.3 Tsarin PCB Pad da Ake Shawarar An haɗa da shawarar sawun ƙafafu na saman-mount. An inganta wannan shimfidar don amincin haɗin gwiwar solder da aikin zafi. Yawanci yana da babban pad na tsakiya don tab na zafi (cathode) don haɓaka canja wurin zafi zuwa tagulla na PCB, tare da ƙananan ƙafafu biyu don anode da cathode jagorori. Bin wannan shawarar yana taimakawa cimma ingantattun filaye na solder da rage damuwa na zafi.
- 5. Jagororin Solder da Haɗawa Duk da yake ba a yi cikakken bayani game da bayanan sake kunnawa a cikin wannan ɓangaren ba, jagororin gabaɗaya don na'urorin saman-mount a cikin kunshin TO-252 suna aiki. Solder Sake Kunnawa: Matsakaicin bayanan sake kunnawa maras gubar (Pb-free) tare da matsakaicin zafin jiki wanda bai wuce 260°C ba yawanci sun dace. Babban yawan zafin jiki na tab na iya buƙatar daidaita bayanan bayanai a hankali don tabbatar da duk haɗin gwiwar solder sun kai ingantaccen yanayin zafin sake kunnawa. Sarrafawa: Ya kamata a kiyaye matakan kariya na ESD (Electrostatic Discharge) na al'ada, kamar yadda yake tare da duk na'urorin semiconductor. Ajiya: Ya kamata a adana na'urori a cikin busasshiyar muhalli, mai sarrafawa. An ƙayyade kewayon yanayin zafin ajiya shine -55°C zuwa +175°C.6. Shawarwarin Aikace-aikace
6.1 Da'irorin Aikace-aikace na Al'ada Diode Haɓaka a Matakan PFC: Saurin sauyawa da ƙananan QC suna rage asarar sauyawa a mitoci masu girma (misali, 65-100 kHz), suna inganta ingancin PFC. Babban VRRM ya dace da ƙirar shigarwa na duniya (85-265VAC). Mai Gyara Fitarwa a cikin Masu Canza LLC Resonant: Halayen dawowa baya sifili yana kawar da asarar dawowa baya, wanda shine babban fa'ida a cikin manyan tsarin resonant, wanda ke haifar da aiki mai sanyi da inganci mafi girma. Diode Mai Kyauta/Clamping a cikin Motoci da Inverters: Ana amfani da shi a layi daya tare da MOSFETs ko IGBTs masu sauyawa don samar da hanyar don halin yanzu na inductive load. Saurin sauyawa yana hana ƙarfin lantarki spikes da rage damuwa akan babban canji. Micro-inverters na Solar da Inverters na kirtani: Yana amfana daga inganci da aiki mai zafi a cikin waje. Masu Canza AC/DC da DC/DC Masu Yawan Ƙarfi: Haɗin ikon mitar girma da ƙimar zafin jiki yana ba da damar ƙananan magnetics da na'urorin sanyaya zafi, yana ƙara yawan ƙarfin wutar lantarki.
6.2 Abubuwan Ɗaukar Shawara na Zane Sarrafa Zafi: Duk da ƙarancin RθJC, ingantaccen sanyaya zafi yana da mahimmanci. Pad ɗin PCB don tab dole ne a haɗa shi da manyan jiragen tagulla ko na'urar sanyaya zafi na waje don amfani da cikakken ƙimar halin yanzu da ƙarfin wutar lantarki. Hanyoyin zafi a ƙarƙashin pad na iya taimakawa canja wurin zafi zuwa cikin ko ƙananan yadudduka. Na'urori Masu Kama: Takardar bayanin ta ambaci fa'idar "Na'urori Masu Kama Ba tare da Gudun Zafi ba". Wannan saboda ingantaccen ƙimar zafin jiki na ƙarfin gaba a cikin diodes na SiC Schottky. Yayin da ɗayan na'urar ya yi zafi, VF ɗinta yana ƙaruwa kaɗan, yana haifar da raba halin yanzu daidai gwargwado tare da na'urori masu kama masu sanyi, yana haɓaka rabon halin yanzu mai tsayayye. Da'irorin Snubber: Duk da yake diode da kansa yana da sauri sosai, parasitics na da'ira (stray inductance) na iya haifar da wuce gona da iri na ƙarfin lantarki yayin kashewa. Da'irorin Snubber (RC ko RCD) na iya zama dole a wasu aikace-aikacen di/dt masu girma don manne waɗannan spikes da kare diode da sauran abubuwan. Abubuwan Ɗaukar Shawara na Gate (don maɓallan sauyawa masu alaƙa): Saurin sauyawa na wannan diode na iya haifar da babban di/dt da dv/dt. Wannan na iya buƙatar kulawa ga ƙirar tuƙi na gate na abokin tarayya MOSFET/IGBT don guje wa matsaloli kamar kaddamar da ƙarya saboda tasirin Miller.
7. Kwatancen Fasaha da Fa'idodi Idan aka kwatanta da daidaitattun diodes na saurin dawowa na silicon (FRDs) ko ma diodes na jikin MOSFET na silicon carbide, wannan SiC Schottky diode yana ba da fa'idodi daban-daban: Sifili Dawowa Baya Halin yanzu (Qrr=0): Wannan shine mafi girman fa'idarsa akan diodes na haɗin gwiwar PN na silicon. Yana kawar da asarar dawowa baya da kuma hayaniyar sauyawa da ke da alaƙa, yana ba da damar inganci da mitar mafi girma. Ƙarancin Ƙarfin Gaba fiye da Farkon Diodes na SiC: Diodes na zamani na SiC Schottky sun rage VF sosai, suna rufe tazara tare da diodes na silicon yayin riƙe duk fa'idodin sauri da zafi. Matsakaicin Yanayin Zafi na Aiki: 175°C matsakaicin yanayin zafin haɗuwa da al'ada 150°C don silicon, yana ba da babban gefen zane da aminci a cikin yanayi mai zafi. Mafi Girman Ƙarfin Haɓaka: Kyakkyawan ƙimar IFSM don girman sa, yana ba da ƙarfi. Vs. SiC MOSFET Jikin Diode: Duk da yake diode na jikin SiC MOSFET shima diode ne na PIN tare da mummunan dawowa baya, amfani da SiC Schottky daban a matsayin diode mai kyauta yawanci ana fifita shi a cikin da'irori masu sauyawa don guje wa asarar jikin diode.
8. Tambayoyin da Ake Yawan Yi (FAQs) Q: Menene "Sifili Dawowa Baya" a zahiri yana nufin don zanena? A: Yana nufin za ku iya yin watsi da asarar dawowa baya a cikin ƙididdigar ingancinku. Hakanan yana sauƙaƙa ƙirar snubber da rage tsangwama na lantarki (EMI) da aka samar yayin kashe diode. Q: An haɗa akwatin da cathode. Ta yaya zan ware shi idan an buƙata? A: Warewar wutar lantarki yana buƙatar amfani da pad na zafi mai rufewa (misali, mica, silicone) tsakanin tab na diode da na'urar sanyaya zafi, tare da wanka na kafada mai rufewa don dunƙule ɗora. Wannan yana ƙara juriya na zafi, don haka dole ne a ƙididdige ciniki. Q: Zan iya amfani da wannan diode a cikakken ƙimar 8A akai-akai? A: Sai dai idan za ku iya kiyaye yanayin zafin akwati a ko ƙasa da 135°C. Ainihin halin yanzu na ci gaba zai zama ƙasa idan ƙirar zafi ta haifar da yanayin zafin akwati mafi girma. Yi amfani da watsawar wutar lantarki (PD) da juriya na zafi (RθJC) don ƙididdige matsakaicin ƙarfin asarar da aka yarda don takamaiman na'urar sanyaya zafi da yanayin muhalli, sannan samo halin yanzu daga lanƙwan VF. Q: Me ya sa sigar QC ke da mahimmanci? A: QC yana wakiltar makamashin da aka adana a cikin ƙarfin haɗuwa na diode. Yayin kunna maɓallin abokin gaba a cikin da'ira, dole ne a cire wannan caji, yana haifar da ƙarfin halin yanzu. Ƙananan QC yana rage wannan ƙarfi, yana rage asarar sauyawa a cikin maɓallin sarrafawa da rage damuwa akan abubuwan biyu.
9. Nazarin Aikin Zane na Aiki Yanayi: Zane na 500W, 80Plus Titanium inganci na wutar lantarki na uwar garken sabar (PSU) tare da matakin PFC na totem-pole maras gadar da ke aiki a 100 kHz. Kalubale: Diodes na ultrafast na silicon na gargajiya a matsayin haɓaka PFC suna nuna manyan asarar dawowa baya a 100 kHz, suna iyakance inganci da haifar da matsalolin sarrafa zafi. Magani: Ai wanda SiC Schottky diode na 650V a matsayin diode haɓaka. Ai da Sakamako: 1. An sanya diode a matsayin diode haɓaka na al'ada. 2. Saboda dawowarsa baya sifili, asarar sauyawa kashewa kusan an kawar da shi. 3. Ƙananan Qc yana rage asarar kunna na MOSFET mai dacewa. 4. Babban ƙimar 175°C yana ba shi damar sanya shi kusa da sauran abubuwa masu zafi. Sakamako: An auna matakin ingancin PFC yana ƙaruwa da ~0.7% a cikakken kaya idan aka kwatanta da mafi kyawun madadin silicon. Wannan yana ba da gudummawa kai tsaye ga cika ƙaƙƙarfan ƙa'idar ingancin Titanium. Bugu da ƙari, diode yana gudana da sanyi, yana ba da damar ƙirar ƙira mai ƙarfi ko rage buƙatar iska, yana ƙara yawan ƙarfin wutar lantarki.
10. Ka'idar Aiki An kafa diode Schottky ta hanyar haɗuwar karfe-semiconductor, sabanin daidaitaccen diode na haɗin gwiwar PN wanda ke amfani da haɗin gwiwar semiconductor-semiconductor. A cikin diode Schottky na Silicon Carbide, semiconductor shine SiC. Haɗin karfe-SiC yana haifar da shinge na Schottky wanda ke ba da damar gudanar da mai ɗaukar nauyi kawai (electrons a cikin SiC na N-type). Wannan ya bambanta da diode PN, inda gudanarwa ya ƙunshi duka manyan masu ɗaukar nauyi da ƙananan masu ɗaukar nauyi (diffusion current). Rashin allurar masu ɗaukar nauyi da ajiya shine ainihin dalilin rashin dawowa baya. Lokacin da ƙarfin lantarki a kan diode Schottky ya koma baya, babu adana ƙananan caji da ake buƙatar sharewa daga yankin drift; halin yanzu kawai yana ƙarewa kusan nan take da zarar an ƙare masu ɗaukar nauyi daga haɗuwa. Wannan yana haifar da halayen "sifili dawowa baya". Saurin sauyawa shine sakamako kai tsaye na wannan hanyar gudanarwa ta unipolar.
11. Trends na Fasaha Na'urorin wutar lantarki na Silicon Carbide sune babbar fasaha mai ba da dama don ci gaba da yanayin zuwa mafi inganci, mafi girma mitar, da mafi girman ƙarfin wutar lantarki a duk sassan na'urorin lantarki. Kasuwar diodes na SiC tana motsa ta da dalilai da yawa: Motocin Lantarki (EVs): Bukatar masu cajin cikin jirgi (OBCs) masu sauri, masu canza DC-DC mafi inganci, da inverters na jan hankali tare da mitocin sauyawa mafi girma. Makamashi Mai Sabuntawa: Solar da iska inverters suna amfana daga mafi inganci, wanda ke ƙara yawan makamashi, da kuma ikon yanayin zafi mafi girma, wanda ke inganta aminci a cikin shigarwa na waje. Cibiyoyin Bayanai & Telecom: Tunkudar mafi inganci (misali, 80Plus Titanium) da ƙara yawan ƙarfin wutar lantarki na rack yana buƙatar amfani da manyan abubuwa kamar diodes na SiC a cikin PSUs na uwar garken sabar da masu gyara. Motocin Injiniya na Masana'antu: Neman mafi girman bandwidth na sarrafawa da inganci. Trend don diodes na SiC Schottky musamman yana zuwa ga ƙarancin ƙarfin gaba (rage asarar gudanarwa), mafi girman yawan halin yanzu (ƙananan girman mutuwa don wani ƙima), da ingantaccen aminci da rage farashi ta hanyar sikelin masana'antu da balagagge tsari. Haɗawa tare da MOSFETs na SiC a cikin ɓangarorin guda da yawa kuma yana girma.
This plot shows the junction capacitance (Ct) versus reverse voltage (VR). Capacitance decreases non-linearly as reverse voltage increases. This information is critical for predicting switching behavior, as the stored charge (QC) is the integral of this capacitance over voltage. The decreasing capacitance with voltage is a favorable trait for high-voltage switching.
.4 Surge Current Derating (IFSM – PW)
This characteristic shows how the allowable surge current (IFSM) decreases as the pulse width (PW) increases. It provides guidance for designing protection circuits or assessing fault condition survivability beyond the standard 10ms rating.
.5 Transient Thermal Impedance (ZθJC)
This curve is crucial for evaluating thermal performance under pulsed power conditions. It shows the effective thermal resistance from junction to case for single pulses of varying duration. For short pulses, the thermal impedance is much lower than the steady-state RθJC, meaning the junction can handle higher instantaneous power without overheating. This is key for applications with high peak currents.
. Mechanical and Package Information
.1 Package Outline and Dimensions
The device uses the industry-standard TO-252-3L (DPAK) surface-mount package. Key dimensions from the datasheet include:
- Package body length (D): 6.10 mm (typ)
- Package body width (E): 6.60 mm (typ)
- Overall height (H): 9.84 mm (typ)
- Lead pitch (e1): 2.28 mm (basic)
- Lead length (L): 1.52 mm (typ)
Detailed mechanical drawings with minimum, typical, and maximum values for all critical dimensions are provided to ensure proper PCB footprint design and assembly clearance.
.2 Pin Configuration and Polarity
The TO-252-3L package has three connection points: two leads and the exposed metal tab (case).
- Pin 1:Cathode (K)
- Pin 2:Anode (A)
- Case (Tab):Connected to the Cathode (K)
Important Note:The case is electrically connected to the cathode. This must be considered during PCB layout to prevent accidental short circuits. The tab provides the primary path for heat dissipation and must be soldered to an appropriately sized copper pad on the PCB.
.3 Recommended PCB Pad Layout
A suggested footprint for the surface-mount pads is included. This layout is optimized for solder joint reliability and thermal performance. It typically features a large central pad for the thermal tab (cathode) to maximize heat transfer into the PCB copper, with two smaller pads for the anode and cathode leads. Following this recommendation helps achieve proper solder fillets and minimizes thermal stress.
. Soldering and Assembly Guidelines
While specific reflow profiles are not detailed in this excerpt, general guidelines for surface-mount devices in TO-252 packages apply.
- Reflow Soldering:Standard lead-free (Pb-free) reflow profiles with a peak temperature not exceeding 260°C are typically suitable. The large thermal mass of the tab may require careful profile tuning to ensure all solder joints reach proper reflow temperature.
- Handling:Standard ESD (Electrostatic Discharge) precautions should be observed, as with all semiconductor devices.
- Storage:Devices should be stored in a dry, controlled environment. The specified storage temperature range is -55°C to +175°C.
. Application Suggestions
.1 Typical Application Circuits
- Boost Diode in PFC Stages:Its fast switching and low QC minimize switching losses at high frequencies (e.g., 65-100 kHz), improving PFC efficiency. The high VRRM is suitable for universal input (85-265VAC) designs.
- Output Rectifier in LLC Resonant Converters:The zero reverse recovery characteristic eliminates reverse recovery losses, which is a major advantage in high-frequency resonant topologies, leading to cooler operation and higher efficiency.
- Freewheeling/Clamping Diode in Motor Drives and Inverters:Used in parallel with switching MOSFETs or IGBTs to provide a path for inductive load current. Fast switching prevents voltage spikes and reduces stress on the main switch.
- Solar Micro-inverters and String Inverters:Benefits from high efficiency and high-temperature operation in outdoor environments.
- High-Density AC/DC and DC/DC Converters:The combination of high frequency capability and high-temperature rating allows for smaller magnetics and heat sinks, increasing power density.
.2 Design Considerations
- Thermal Management:Despite its low RθJC, proper heatsinking is essential. The PCB pad for the tab must be connected to large copper planes or an external heatsink to utilize the full current and power ratings. Thermal vias under the pad can help transfer heat to inner or bottom layers.
- Paralleling Devices:The datasheet mentions the benefit of "Parallel Devices Without Thermal Runaway." This is due to the positive temperature coefficient of the forward voltage in SiC Schottky diodes. As one device gets hotter, its VF increases slightly, causing current to be shared more evenly with cooler parallel devices, promoting stable current sharing.
- Snubber Circuits:While the diode itself is very fast, circuit parasitics (stray inductance) can still cause voltage overshoot during turn-off. Snubber circuits (RC or RCD) may be necessary in some high-di/dt applications to clamp these spikes and protect the diode and other components.
- Gate Drive Considerations (for associated switches):The fast switching of this diode can lead to high di/dt and dv/dt. This may require attention to the gate drive design of the companion MOSFET/IGBT to avoid issues like false triggering due to Miller effect.
. Technical Comparison and Advantages
Compared to standard silicon fast recovery diodes (FRDs) or even silicon carbide MOSFET body diodes, this SiC Schottky diode offers distinct advantages:
- Zero Reverse Recovery Current (Qrr=0):This is its most significant advantage over silicon PN junction diodes. It completely eliminates reverse recovery losses and associated switching noise, enabling higher efficiency and frequency.
- Lower Forward Voltage than Early SiC Diodes:Modern SiC Schottky diodes have significantly reduced VF, closing the gap with silicon diodes while retaining all high-speed and high-temperature benefits.
- Higher Operating Temperature:°C max junction temperature vs. typically 150°C for silicon, offering greater design margin and reliability in hot environments.
- Superior Surge Capability:Good IFSM rating for its size, providing robustness.
- Vs. SiC MOSFET Body Diode:While a SiC MOSFET's body diode is also a PIN diode with poor reverse recovery, using a separate SiC Schottky as the freewheeling diode is often preferred in hard-switching circuits to avoid the body diode's losses.
. Frequently Asked Questions (FAQs)
Q: What does "Zero Reverse Recovery" practically mean for my design?
A: It means you can ignore reverse recovery losses in your efficiency calculations. It also simplifies snubber design and reduces electromagnetic interference (EMI) generated during diode turn-off.
Q: The case is connected to the cathode. How do I isolate it if needed?
A: Electrical isolation requires using an insulating thermal pad (e.g., mica, silicone) between the diode tab and the heatsink, along with an insulating shoulder washer for the mounting screw. This adds thermal resistance, so the trade-off must be calculated.
Q: Can I use this diode at its full 8A rating continuously?
A: Only if you can maintain the case temperature at or below 135°C. The actual continuous current will be lower if the thermal design results in a higher case temperature. Use the power dissipation (PD) and thermal resistance (RθJC) to calculate the maximum allowable power loss for your specific heatsink and ambient conditions, then derive the current from the VF curve.
Q: Why is the QC parameter important?
A: QC represents the energy stored in the diode's junction capacitance. During turn-on of the opposing switch in a circuit, this charge must be removed, causing a current spike. Lower QC reduces this spike, lowering switching losses in the control switch and reducing stress on both components.
. Practical Design Case Study
Scenario:Designing a 500W, 80Plus Titanium efficiency server power supply unit (PSU) with a bridgeless totem-pole PFC stage operating at 100 kHz.
Challenge:Traditional silicon ultrafast diodes in the PFC boost position exhibit significant reverse recovery losses at 100 kHz, limiting efficiency and causing thermal management issues.
Solution:Implementing the 650V SiC Schottky diode as the boost diode.
Implementation & Outcome:
. The diode is placed in the standard boost diode position.
. Due to its zero reverse recovery, the turn-off switching loss is virtually eliminated.
. The low Qc reduces the turn-on loss of the complementary MOSFET.
. The high 175°C rating allows it to be placed close to other hot components.
5. Result:Measured PFC stage efficiency increases by ~0.7% at full load compared to the best silicon alternative. This directly contributes to meeting the stringent Titanium efficiency standard. Furthermore, the diode runs cooler, allowing for a more compact layout or reduced airflow requirement, increasing power density.
. Operating Principle
A Schottky diode is formed by a metal-semiconductor junction, unlike a standard PN junction diode which uses a semiconductor-semiconductor junction. In a Silicon Carbide Schottky diode, the semiconductor is SiC. The metal-SiC junction creates a Schottky barrier which allows for majority carrier conduction only (electrons in an N-type SiC). This is in contrast to a PN diode, where conduction involves both majority and minority carriers (diffusion current).
The absence of minority carrier injection and storage is the fundamental reason for the lack of reverse recovery. When the voltage across a Schottky diode reverses, there is no stored minority charge that needs to be swept out of the drift region; the current simply ceases almost instantaneously once the carriers are depleted from the junction. This results in the "zero reverse recovery" characteristic. The fast switching is a direct consequence of this unipolar conduction mechanism.
. Technology Trends
Silicon Carbide power devices are a key enabling technology for the ongoing trend towards higher efficiency, higher frequency, and higher power density across all segments of power electronics. The market for SiC diodes is driven by several factors:
- Electric Vehicles (EVs):Demand for faster on-board chargers (OBCs), more efficient DC-DC converters, and traction inverters with higher switching frequencies.
- Renewable Energy:Solar and wind inverters benefit from the higher efficiency, which increases energy yield, and the higher temperature capability, which improves reliability in outdoor installations.
- Data Centers & Telecom:The push for higher efficiency (e.g., 80Plus Titanium) and increased rack power density necessitates the use of advanced components like SiC diodes in server PSUs and rectifiers.
- Industrial Motor Drives:Seeking higher control bandwidth and efficiency.
The trend for SiC Schottky diodes specifically is towards lower forward voltage drop (reducing conduction loss), higher current density (smaller die size for a given rating), and improved reliability and cost reduction through manufacturing scale and process maturity. Integration with SiC MOSFETs in multi-chip modules is also a growing trend.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |