1. Product Overview
LTD-5260JD o se module LED mataʻitusi 7, maualuga numera 0.52-inisi (13.2 mm), ma le maualuga o le faatinoga. Ua mamanuina mo talosaga e manaʻomia ai faitauga numera manino ma susulu. O loʻo faʻaogaina e le masini le tekonolosi semiconductor Aluminium Indium Gallium Phosphide (AlInGaP) mo ona vaʻa faʻamalama, o loʻo gaosia i luga o se mea e le manino Gallium Arsenide (GaAs). O lenei fausaga e saofagā i ona uiga vaaia autu: o se faʻaaliga lanu efuefu ma vaega lanu paʻepaʻe pe a le faʻamalamalamaina, lea e faʻaleleia ai le eseesega pe a faʻamalamalamaina vaega mumu.
O le faʻaaliga e iai se faʻatulagaga masani cathode, o se mamanu masani mo le faʻafaigofieina o taʻavale taʻavale i talosaga numera tele. E aofia ai se togi tesimale taumatau (D.P.) mo numera taʻitasi, e mafai ai ona faʻaalia numera vaevaega. O sini autu o le mamanu mo lenei vaega o foliga lelei o mataʻitusi, maualuga le susulu, maualuga le faʻatusatusaga, ma le lautele o le vaʻaia, e maua uma i manaʻoga maualalo o le eletise e masani ai le tekonolosi LED solid-state.
1.1 Core Advantages and Target Market
The core advantages of the LTD-5260JD stem from its AlInGaP hyper red LED technology. Compared to older technologies like standard GaAsP (Gallium Arsenide Phosphide) red LEDs, AlInGaP offers significantly higher luminous efficiency. This translates to higher brightness levels for a given forward current, or lower power consumption for a required brightness level. The "hyper red" designation indicates a deep, saturated red color with a dominant wavelength typically around 639 nm, which is highly visible to the human eye.
The device is categorized for luminous intensity, meaning units are binned or sorted based on their measured light output. This allows designers to select displays with consistent brightness across multiple units in a product, ensuring a uniform appearance. The solid-state reliability of LEDs means no filaments to burn out, resistance to vibration, and an extremely long operational lifetime, often exceeding 100,000 hours.
The target market for this display includes industrial instrumentation, test and measurement equipment, point-of-sale systems, automotive dashboards (for aftermarket or secondary displays), medical devices, and consumer appliances where a clear, reliable numeric readout is required. Its 0.52-inch digit size makes it suitable for panel mounting where space is a consideration but readability from a moderate distance is necessary.
2. In-Depth Technical Parameter Analysis
The datasheet provides comprehensive electrical, optical, and absolute maximum ratings which are critical for reliable circuit design and ensuring the longevity of the display.
2.1 Absolute Maximum Ratings
These ratings define the stress limits beyond which permanent damage to the device may occur. They are not conditions for normal operation.
- Power Dissipation per Chip: 70 mW. This is the maximum power that can be continuously dissipated by an individual LED segment (chip) without causing overheating.
- Peak Forward Current per Chip: 90 mA. Oke a na-enye ohere naanị n'okpuru ọnọdụ pulsed na ọrụ 1/10 na obosara pulse 0.1 ms. Ọ bara uru maka atụmatụ multiplexing ma ọ bụ imezu oge dị mkpirikpi nke ìhè dị elu.
- Continuous Forward Current per Chip: 25 mA a 25°C. Wannan ƙimar tana raguwa a layi a 0.33 mA/°C yayin da yanayin yanayi (Ta) ya karu sama da 25°C. Misali, a 85°C, matsakaicin ci gaba na halin yanzu zai kasance kusan: 25 mA - ((85°C - 25°C) * 0.33 mA/°C) = 25 mA - 19.8 mA = 5.2 mA. Wannan raguwa yana da mahimmanci ga sarrafa zafi.
- Reverse Voltage per Chip: 5 V. Wuce gona da iri wannan ƙarfin lantarki a baya bias na iya karya PN junction na LED.
- Operating & Storage Temperature Range: -35°C to +85°C. The device is rated for industrial temperature ranges.
- Solder Temperature: Maximum 260°C for a maximum of 3 seconds, measured 1.6mm below the seating plane. This defines the reflow soldering profile constraints.
2.2 Electrical & Optical Characteristics
These parameters are measured under standard test conditions (Ta=25°C) and represent typical device performance.
- Average Luminous Intensity (IV): 320 (Min), 700 (Typ), μcd (Microcandelas) at IF=1mA. This is the primary measure of brightness. The wide range from min to typ indicates the binning process; designers must use the minimum value for worst-case brightness calculations.
- Peak Emission Wavelength (λp): 650 nm (Typ) at IF=20mA. This is the wavelength at which the spectral output is strongest.
- Dominant Wavelength (λd): 639 nm (Typ) at IF=20mA. This is the single wavelength perceived by the human eye, defining the color. The 639 nm value confirms the "hyper red" classification.
- Spectral Line Half-Width (Δλ): 20 nm (Typ). This indicates the color purity; a smaller value means a more monochromatic light.
- Forward Voltage per Segment (VF): 2.1 (Min), 2.6 (Typ) Volts at IF=20mA. This is critical for designing the current-limiting circuitry. The driver must supply at least 2.6V to ensure the LED turns on properly.
- Reverse Current per Segment (IR): 100 μA (Max) at VR=5V. This is the leakage current when the LED is reverse-biased.
- Luminous Intensity Matching Ratio (IV-m): 2:1 (Max). This specifies that the brightness difference between any two segments within the same digit will not exceed a 2-to-1 ratio, ensuring uniform appearance.
3. Binning System Explanation
The datasheet explicitly states that the devices are "categorized for luminous intensity." This refers to a binning or sorting process post-manufacturing. Due to inherent variations in the semiconductor epitaxial growth and chip fabrication processes, LEDs from the same production batch can have variations in key parameters like forward voltage (VF) and luminous intensity (IV).
For the LTD-5260JD, the primary binning criterion is luminous intensity, as indicated. Units are tested and sorted into different intensity bins (e.g., a bin for 320-400 μcd, another for 400-500 μcd, etc., at the test condition of 1mA). This allows manufacturers and distributors to offer parts with guaranteed minimum brightness levels. Designers sourcing these displays should specify the required intensity bin to ensure consistency across all units in their production run, which is vital for products using multiple displays where visual uniformity is important. The datasheet provides the minimum (320 μcd) and typical (700 μcd) values, defining the possible range.
4. Performance Curve Analysis
While the specific graphs are not detailed in the provided text, the datasheet includes a section for "Typical Electrical / Optical Characteristic Curves." Based on standard LED behavior, these curves would typically include:
- I-V (Current-Voltage) Curve: Shows the relationship between forward voltage (VF) and forward current (IF). It is non-linear, with a sharp increase in current once the forward voltage exceeds the diode's threshold (around 2V for AlInGaP red). This curve is essential for designing constant-current drivers.
- Luminous Intensity vs. Forward Current (IV vs. IF): Shows how brightness increases with current. It is generally linear at lower currents but may saturate at higher currents due to thermal effects and efficiency droop.
- Luminous Intensity vs. Ambient Temperature (IV vs. TA): Illustrates how light output decreases as the junction temperature rises. This is a critical derating curve for applications operating in high-temperature environments.
- Spectral Distribution: A plot of relative radiant power versus wavelength, showing the peak at ~650 nm and the half-width of ~20 nm, confirming the optical characteristics table.
- Forward Voltage vs. Ambient Temperature (VF vs. TA): Shows the negative temperature coefficient of VF; the forward voltage drops slightly as temperature increases.
These curves allow engineers to predict performance under non-standard conditions and optimize their design for efficiency and reliability.
5. Mechanical & Packaging Information
The datasheet provides a detailed package dimensions drawing. Key mechanical features include:
- Overall Size: The drawing specifies the length, width, and height of the plastic package, as well as the lead spacing and dimensions. All dimensions are in millimeters with a standard tolerance of ±0.25 mm unless otherwise noted.
- Leadframe Design: The 18 pins are arranged on a 0.1-inch (2.54 mm) pitch, which is a standard DIP (Dual In-line Package) footprint, making it compatible with standard PCB sockets and layouts.
- Polarity Identification: The pin connection diagram serves as the primary polarity and pinout guide. The common cathode pins (13 and 14) are clearly identified. The physical package likely includes a notch, a dot, or a beveled corner to indicate pin 1 orientation, which should be cross-referenced with the pin diagram.
- Seating Plane: The note on solder temperature references a point 1.6mm below the seating plane, which is important for defining the package's thermal mass during reflow soldering.
6. Soldering & Assembly Guidelines
The absolute maximum ratings provide the key guideline for soldering: the package must not be exposed to temperatures exceeding 260°C for more than 3 seconds. This aligns with standard lead-free reflow soldering profiles (e.g., IPC/JEDEC J-STD-020).
Recommended Process: A standard infrared or convection reflow oven with a controlled temperature profile should be used. The profile should have a preheat zone to gradually raise the temperature, a soak zone to activate the flux and equalize temperatures, a peak reflow zone where the temperature at the package leads briefly reaches 240-250°C (staying below the 260°C limit), and a controlled cooling zone.
Hand Soldering: If hand soldering is necessary, a temperature-controlled soldering iron should be used. The iron tip temperature should be set typically between 300-350°C, but the contact time with each pin must be very short (less than 3 seconds) to prevent heat from traveling up the lead and damaging the internal wire bonds or the LED chip itself. Use of a heat sink clip on the lead between the joint and the package body is advisable.
Cleaning: After soldering, if cleaning is required, use solvents compatible with the plastic package material. Isopropyl alcohol is generally safe.
Storage Conditions: Store in a dry, anti-static environment within the specified temperature range of -35°C to +85°C. The devices should be kept in their original moisture-barrier bags until ready for use to prevent moisture absorption, which can cause "popcorning" during reflow.
7. Pin Connection & Internal Circuit
The pin connection table is exhaustive. The LTD-5260JD is a two-digit display with a common cathode for each digit. The internal circuit diagram would show that all anodes for a specific segment (e.g., segment "A") of a specific digit are independent, while the cathodes for all segments within a single digit are connected together internally.
Drive Method: This configuration is ideal for multiplexing. To display a number, the microcontroller would:
- Set the pattern of anodes (pins 1-12, 15-18) high (through current-limiting resistors) for the segments that need to be lit.
- Pull the corresponding digit's common cathode (pin 13 or 14) low to complete the circuit and illuminate the digit.
- After a short period (e.g., 5ms), turn that digit off by setting its cathode high or floating.
- Repeat the process for the next digit with its corresponding segment anode pattern and cathode.
8. Application Suggestions
8.1 Typical Application Circuits
The most common application is a multiplexed drive circuit. A microcontroller's I/O ports, often augmented with external current-sinking drivers (like a ULN2003A Darlington array) to handle the cathode current, control the display. Each segment anode connects to the microcontroller (or a latch/decoder IC like a 74HC595) through a current-limiting resistor. The resistor value is calculated using R = (Vsupply - VF) / IF. For a 5V supply, a typical VF of 2.6V, and a desired IF of 10 mA: R = (5 - 2.6) / 0.01 = 240 Ω. A 220 Ω or 270 Ω resistor would be standard choices.
8.2 Design Considerations
- Current Limiting: Always use series resistors for each segment anode. Never connect an LED directly to a voltage source.
- Peak Current in Multiplexing: When multiplexing, the instantaneous current during the brief on-time can be higher than the DC rating to achieve the same average brightness. For example, with a 1/4 duty cycle, you could use a 40 mA pulse to achieve an average of 10 mA. However, this pulse must not exceed the absolute maximum peak current rating of 90 mA and must respect the duty cycle and pulse width constraints.
- Viewing Angle: Position the display so the intended viewing direction is within the device's wide viewing angle, typically perpendicular to the face for maximum contrast.
- Dimming: Brightness can be controlled via PWM (Pulse Width Modulation) on the cathode drivers, adjusting the duty cycle of the multiplexing pulses.
9. Technical Comparison & Differentiation
The primary differentiator of the LTD-5260JD is its use of AlInGaP technology for hyper red emission. Compared to displays using older GaAsP or standard red AllnGaP:
- vs. GaAsP Red: AlInGaP menawarkan efisiensi cahaya yang jauh lebih tinggi (lebih banyak cahaya per mA), stabilitas suhu yang lebih baik, dan panjang gelombang yang lebih panjang (merah lebih dalam) yang sering tampak lebih terang bagi mata serta memiliki kinerja lebih baik melalui filter merah.
- vs. Standard Red LED Displays: The "hyper red" 639 nm dominant wavelength offers enhanced contrast against gray/white backgrounds, particularly under ambient lighting, when compared to a standard ~625 nm red.
- vs. Contemporary Alternatives (e.g., OLED): Yayin OLEDs suna ba da sassauci da yuwuwar bambanci mafi girma a cikin yanayi mai duhu, wannan LED display ya fi girma a cikin yanayi mai haske mai ƙarfi (karanta hasken rana), yana ba da kewayon zafin aiki mai faɗi, kuma yana da tabbataccen dogon lokaci na aminci da kwanciyar hankali wanda ya zarce OLEDs na farkon zamani.
10. Frequently Asked Questions (Based on Technical Parameters)
Q: Can I drive this display with a 3.3V microcontroller?
A: Yes, but you must check the forward voltage. The typical VF is 2.6V. With a 3.3V supply, the voltage headroom for the current-limiting resistor is only 0.7V (3.3V - 2.6V). To achieve a 10 mA current, you would need a 70 Ω resistor (R = 0.7V / 0.01A). This is feasible, but the current will be more sensitive to variations in VF and supply voltage. A 5V supply is more robust for driving these LEDs.
Q: Why is the luminous intensity given at 1mA but the VF at 20mA?
A: The intensity at a low current (1mA) is a standard test condition for comparing brightness efficiency. The forward voltage is typically measured at a standard operating current (20mA), which is a common drive level for indicator LEDs. Designers use the 1mA data for low-power calculations and the 20mA VF for standard drive circuit design.
Q: What does "common cathode" mean for my circuit?
A: It means all the cathodes (negative sides) of the LEDs in one digit are connected together inside the package. To light a segment, you apply a positive voltage (through a resistor) to its anode pin and connect the digit's common cathode pin to ground. This is the opposite of a "common anode" display, where you ground the segment pin and apply voltage to the common anode.
Q: Yaya zan lissafta watsawar wutar lantarki don sarrafa zafi?
A: Ga sashe ɗaya, wutar lantarki P = VF * IF. A 20mA da 2.6V, P = 52 mW kowace sashe. Idan dukkan sassa 7 na lamba suna kunne (da ma'aunin goma, ya zama 8), jimillar wutar lantarki don wannan lamba zai zama 8 * 52 mW = 416 mW. Ana watsa wannan wutar lantarki a matsayin zafi a cikin guntu na LED. Dole ne ka tabbata matsakaicin zafin guntu bai wuce iyakokinsa ba ta hanyar bin lankwasa ragewar halin yanzu da samar da isasshiyar iska ko sanyaya idan ya cancanta, musamman a cikin yanayin zafi mai girma.
11. Practical Design Case Study
Scenario: Designing a simple two-digit voltmeter display for a benchtop power supply, showing 0.0V to 19.9V.
Implementation:
- Microcontroller: A low-cost 8-bit MCU with at least 10 I/O pins is chosen.
- Driving Circuit: Two I/O port pins are configured to sink current for the two common cathodes (pins 13 & 14). These pins connect directly to the MCU if they can sink 20-40mA, or through a transistor/driver IC. Eight other I/O pins (or a serial-in/parallel-out shift register like 74HC595 to save pins) drive the segment anodes (A-G and DP for both digits, noting some are shared) through individual 220Ω current-limiting resistors.
- Software: Firmware ɗin yana karanta ƙarfin lantarki ta hanyar ADC, yana canza shi zuwa BCD (Binary Coded Decimal), kuma yana amfani da teburin nema don tantance waɗanne sassan za a haskaka don kowane lamba (0-9). Yana aiwatar da tsarin haɗaɗɗiyar da ke sabunta nuni a ƙimar 200Hz (kowace lamba tana kan na ~2.5ms).
- Brightness Control: A simple PWM adjustment of the multiplexing duty cycle is implemented, controlled by a potentiometer read by another ADC channel, allowing the user to dim the display in dark environments.
12. Technology Principle Introduction
The core light-emitting principle is electroluminescence in a semiconductor PN junction. The LTD-5260JD uses AlInGaP (Aluminium Indium Gallium Phosphide) as the active layer. When a forward voltage is applied, electrons from the N-type region and holes from the P-type region are injected into the active region. There, they recombine, releasing energy in the form of photons (light). The specific composition of the AlxInyGa1-x-yP alloy determines the bandgap energy, which directly dictates the wavelength (color) of the emitted light. For hyper red at ~639 nm, the composition is carefully calibrated. The non-transparent GaAs substrate absorbs any downward-emitted light, improving contrast by preventing light from scattering out the back of the chip. The gray face and white segments are part of the plastic package molding, which acts as a diffuser and contrast-enhancing filter for the small, bright LED chips mounted behind it.
13. Development Trends
While discrete 7-segment LED displays like the LTD-5260JD remain relevant for many applications due to their simplicity, robustness, and cost-effectiveness, several trends are evident:
- Integration: There is a move towards displays with integrated drivers (I2C or SPI interface) and controllers, reducing the component count and microcontroller overhead for the system designer.
- Miniaturization & Higher Density: Displays with smaller digit heights (e.g., 0.3-inch) and multi-digit modules (4-digit, 8-digit) in single packages are common.
- Color Variety: While red is traditional, bright green, blue, yellow, and full-color RGB 7-segment displays are available for specific aesthetic or functional needs.
- Alternative Technologies: In applications where ultra-low power, thinness, or flexibility is paramount, OLED-based segment displays are an alternative, though they may trade off on maximum brightness, temperature range, or long-term reliability in certain conditions compared to inorganic LEDs.
- Efficiency Improvements: Ongoing research in semiconductor materials, including new phosphor-converted LEDs and micro-LED technology, promises even higher efficiencies and new form factors, though these are more likely to impact next-generation display technologies rather than replace traditional segment LEDs in the near term for their core applications.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Hasken da ake samu a kowace watt na wutar lantarki, mafi girma yana nufin mafi inganci a amfani da makamashi. | Yana ƙayyadaddun matakin ingancin amfani da makamashi da farashin wutar lantarki kai tsaye. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Mwangaza wa joto/baridi, thamani za chini ni manjano/joto, za juu nyeupe/baridi. | Huamua mazingira ya taa na matukio yanayofaa. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Zazzabi aiki na ainihi a cikin LED chip. | Kowane raguwar 10°C na iya ninka tsawon rayuwa; yana da yawa yana haifar da lalacewar haske, canjin launi. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Iyipada awọ nigba lilo. | O n fa ibaramu awọ ninu awọn iboju itanna. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Tsarin Chip | Gaba, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Phosphors ya daban-daban suna tasiri inganci, CCT, da CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | E fa'afaigofie le fetaui o aveta'avale, fa'aleleia le lelei o le faiga. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen rayuwa na kimiyya. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |