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Bayanin Fasaha na LED SMD Mai Launi Biyu na AlInGaP - Girman Kunshin - Kori 2.0V / Orange 2.0V - Wutar 75mW - Takardar Fasaha ta Turanci

Cikakken bayanin fasaha na LED SMD mai launi biyu na AlInGaP. Ya haɗa da cikakkun ƙayyadaddun bayanai, madaidaicin ma'auni, halayen lantarki/na gani, lambobin bin, bayanan gudanar da solder, da jagororin sarrafawa.
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Murfin Takardar PDF - Bayanin Fasaha na LED SMD Mai Launi Biyu na AlInGaP - Girman Kunshin - Kori 2.0V / Orange 2.0V - Wutar 75mW - Takardar Fasaha ta Turanci

1. Bayanin Samfur

Wannan takarda ta yi cikakken bayani game da ƙayyadaddun fasaha na Babban haske, LED SMD (Surface Mount Device) mai launi biyu. Na'urar ta ƙunshi guntu biyu daban-daban na AlInGaP (Aluminum Indium Gallium Phosphide) a cikin kunshi ɗaya, wanda ke ba da damar fitar da hasken kori da orange. An tsara shi don dacewa da tsarin haɗawa ta atomatik da dabarun solder na zamani, wanda ya sa ya dace da masana'antar kera lantarki mai yawa.

Babban fa'idodin wannan samfurin sun haɗa da bin ka'idojin muhalli (RoHS), amfani da fasahar AlInGaP mai ci gaba don mafi girman haske, da daidaitaccen tsarin kunshi wanda ke tabbatar da dacewa da kayan aikin sanyawa da solder na masana'antu. Kasuwowar sa na farko sun haɗa da na'urorin lantarki na masu amfani, alamomin masana'antu, hasken cikin mota, da aikace-aikacen sigina daban-daban inda ake buƙatar ingantaccen nuni mai launi biyu.

2. Zurfin Binciken Ma'auni na Fasaha

2.1 Madaidaicin Ma'auni na Ƙarshe

Waɗannan ma'auni suna ayyana iyakokin damuwa waɗanda sama da su lalacewa na dindindin na iya faruwa ga na'urar. Ba a ba da garantin aiki a ƙarƙashin ko a waɗannan iyakokin ba.

2.2 Halayen Lantarki & Na Gani

Ana auna waɗannan ma'auni a ƙarƙashin daidaitattun yanayin gwaji (Ta=25°C, IF=20 mA) kuma suna ayyana aikin na'urar.

. Binning System Explanation

The LEDs are sorted into bins based on luminous intensity and dominant wavelength to ensure consistency in production runs. Designers can specify bins to achieve uniform appearance in their products.

.1 Luminous Intensity Binning

For theGreenchip, bins range from M (18.0-28.0 mcd) to Q (71.0-112.0 mcd). For theOrangechip, bins range from N (28.0-45.0 mcd) to R (112.0-180.0 mcd). A tolerance of ±15% applies within each bin.

.2 Dominant Wavelength Binning (Green Only)

The green LEDs are further binned by dominant wavelength: Bin C (567.5-570.5 nm), Bin D (570.5-573.5 nm), and Bin E (573.5-576.5 nm), with a ±1 nm tolerance per bin. This allows for precise color matching in critical applications.

. Performance Curve Analysis

While specific graphs are referenced in the datasheet (Fig.1, Fig.6), typical curves for such devices would illustrate the following relationships:

. Mechanical & Packaging Information

.1 Package Dimensions and Polarity

The device conforms to an EIA standard SMD package outline. The pin assignment is clearly defined: Pins 1 and 3 are for the green chip, while pins 2 and 4 are for the orange chip. The lens is water clear. All dimensional tolerances are ±0.10 mm unless otherwise specified.

.2 Recommended Solder Pad Design

A land pattern recommendation is provided to ensure reliable solder joint formation, proper alignment, and sufficient mechanical strength during and after the reflow process. Adhering to this pattern is crucial for manufacturing yield.

. Soldering & Assembly Guide

.1 Reflow Soldering Profiles

Detailed suggested profiles are provided for both standard (SnPb) and lead-free (SnAgCu) solder processes using Infrared (IR) reflow. Key parameters include pre-heat zones, time above liquidus, peak temperature (max 240°C recommended), and cooling rates. These profiles are essential to prevent thermal shock and ensure reliable solder connections without damaging the LED package.

.2 Storage and Handling

. Packaging & Ordering Information

The LEDs are supplied in industry-standard 8mm tape on 7-inch diameter reels. Each reel contains 3000 pieces. The tape-and-reel specifications comply with ANSI/EIA 481-1-A-1994. Key packaging notes include: empty pockets are sealed, a minimum order quantity for remainders is 500 pieces, and a maximum of two consecutive missing components are allowed per reel.

. Application Recommendations

.1 Typical Application Scenarios

This dual-color LED is ideal for status indicators, backlighting for buttons or icons, automotive dashboard lighting, consumer appliance displays, and industrial control panel signals where two distinct states (e.g., power on/standby, active/alarm) need to be indicated by color.

.2 Circuit Design Considerations

Drive Method:LEDs are current-driven devices. To ensure uniform brightness when driving multiple LEDs in parallel, it isstrongly recommendedto use a separate current-limiting resistor in series with each LED (Circuit Model A). Driving LEDs in parallel without individual resistors (Circuit Model B) is discouraged, as small variations in the forward voltage (VF) characteristic between individual LEDs can lead to significant current imbalance and uneven brightness.

The series resistor value (Rs) can be calculated using Ohm's Law: Rs= (Vsupply- VF) / IF, where IFis the desired operating current (e.g., 20 mA).

. Technical Comparison & Differentiation

The key differentiating factors of this LED are itsdual-color capability in a single compact SMD packageand the use ofAlInGaP technology. Compared to older technologies like standard GaP, AlInGaP offers significantly higher luminous efficiency, resulting in greater brightness for the same input current. The integration of two chips saves board space and simplifies assembly compared to using two separate single-color LEDs.

. Frequently Asked Questions (Based on Technical Parameters)

Q: Can I drive both the green and orange chips simultaneously at their maximum DC current (30mA each)?

A: No. The absolute maximum power dissipation is 75 mW per chip. At 30 mA and a typical VFof 2.0V, the power per chip is 60 mW, which is within limits. However, driving both simultaneously at full power generates 120 mW of total heat in a very small package, which likely exceeds the overall thermal dissipation capability of the device and the PCB. Consult thermal derating curves and consider lower drive currents or pulsed operation for both colors simultaneously.

Q: Why is a separate current-limiting resistor needed for each LED in parallel?

A: The forward voltage (VF) of LEDs has a natural variation, even within the same bin. In a parallel connection without individual resistors, the LED with the slightly lower VFwill draw disproportionately more current, becoming brighter and hotter, potentially leading to failure and shifting more current to the remaining LEDs in a cascading effect. Series resistors ensure current is set primarily by the resistor value and supply voltage, making the system much more stable and reliable.

Q: What does \"water clear\" lens mean for the color appearance?

A: A water clear (non-diffused) lens does not scatter the light internally. This results in a more focused, \"hot-spot\" appearance when viewed directly on-axis, with the chip structure often visible. It maximizes the axial luminous intensity but provides a narrower \"sweet spot\" for viewing compared to a diffused (milky) lens which scatters light for a wider, more uniform viewing angle with less visible chip structure.

. Practical Design Case Study

Scenario:Designing a dual-status indicator for a portable device. Green indicates \"Fully Charged,\" and orange indicates \"Charging.\" The device is powered by a 3.3V rail.

Design Steps:

1. Current Selection:Choose a drive current. For good visibility and longevity, 15 mA is selected, well below the 30 mA maximum.

2. Resistor Calculation:

- For Green: Rs_green= (3.3V - 2.0V) / 0.015 A = 86.7 Ω. Use a standard 86.6 Ω (1%) or 91 Ω (5%) resistor.

- For Orange: Rs_orange= (3.3V - 2.0V) / 0.015 A = 86.7 Ω. Use the same value.

3. Circuit:Connect the green anode (pin 1 or 3) to the 3.3V rail via a transistor/MOSFET controlled by the \"charged\" logic signal, with the 87Ω resistor in series. Connect the orange anode (pin 2 or 4) similarly, controlled by the \"charging\" signal. Connect all cathodes to ground.

4. Layout:Follow the recommended solder pad layout. Ensure the PCB has sufficient copper area around the LED pads to act as a heat sink, especially if both LEDs might be on briefly during state transitions.

. Technology Principle Introduction

AlInGaP is a III-V semiconductor compound used in the active region of high-brightness LEDs emitting in the red, orange, yellow, and green spectrum. By adjusting the ratios of Aluminum, Indium, Gallium, and Phosphorus, the bandgap of the material can be precisely engineered, which directly determines the wavelength (color) of the emitted light. When a forward voltage is applied across the p-n junction, electrons and holes recombine, releasing energy in the form of photons. The efficiency of this radiative recombination in AlInGaP is very high, leading to superior luminous efficacy compared to older technologies. The dual-color package houses two such independently addressable semiconductor chips mounted on a lead frame and encapsulated in a clear epoxy lens.

. Industry Trends & Developments

The optoelectronics industry continues to push for higher efficiency (more lumens per watt), improved color rendering, and greater miniaturization. While AlInGaP dominates the long-wavelength visible spectrum, InGaN (Indium Gallium Nitride) technology is prevalent for blue, green, and white LEDs. Trends relevant to this product include the increasing adoption of lead-free soldering processes (addressed by the provided profile), the demand for smaller package footprints with maintained or increased optical power, and the integration of more complex functionality (like built-in ICs for addressable RGB LEDs) into LED packages. The emphasis on reliability and standardized testing for automotive and industrial applications also drives stricter binning and qualification procedures for components like this dual-color LED.

Kalmomin Ƙayyadaddun LED

Cikakken bayanin kalmomin fasaha na LED

Aikin Hasken Wutar Lantarki

Kalma Naúrar/Wakilci Bayanin Sauri Me yasa yake da muhimmanci
Ingancin Hasken Wuta lm/W (lumen kowace watt) Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki.
Gudun Hasken Wuta lm (lumen) Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". Yana ƙayyade ko hasken yana da haske sosai.
Kusurwar Dubawa ° (digiri), misali 120° Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. Yana shafar kewar haskakawa da daidaito.
Zafin Launi (CCT) K (Kelvin), misali 2700K/6500K Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. Yana ƙayyade yanayin haskakawa da yanayin da suka dace.
CI / Ra Ba naúrar, 0–100 Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi.
SDCM Matakan ellipse MacAdam, misali "5-mataki" Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya.
Matsakaicin Tsawon Raɗaɗin Hasken nm (nanomita), misali 620nm (ja) Tsawon raɗaɗin haske daidai da launin LED masu launi. Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya.
Rarraba Bakan Hasken Layin tsawon raɗaɗi da ƙarfi Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. Yana shafar ba da launi da ingancin launi.

Ma'auni na Lantarki

Kalma Alamar Bayanin Sauri Abubuwan ƙira
Ƙarfin lantarki na gaba Vf Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere.
Ƙarfin lantarki na gaba If Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai.
Matsakaicin Ƙarfin lantarki na bugun jini Ifp Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa.
Ƙarfin lantarki na baya Vr Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki.
Juriya na zafi Rth (°C/W) Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi.
Rigakafin ESD V (HBM), misali 1000V Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali.

Gudanar da Zafi & Amincewa

Kalma Ma'aunin maɓalli Bayanin Sauri Tasiri
Zazzabin Haɗin gwiwa Tj (°C) Ainihin yanayin aiki a cikin guntun LED. Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi.
Ragewar Lumen L70 / L80 (sa'o'i) Lokacin da haske ya ragu zuwa 70% ko 80% na farko. Kai tsaye yana ayyana "tsawon sabis" na LED.
Kula da Lumen % (misali 70%) Kashi na hasken da aka riƙe bayan lokaci. Yana nuna riƙon haske akan amfani na dogon lokaci.
Canjin Launi Δu′v′ ko ellipse MacAdam Matsakaicin canjin launi yayin amfani. Yana shafar daidaiton launi a cikin yanayin haskakawa.
Tsufa na Zafi Lalacewar kayan aiki Lalacewa saboda yanayin zafi na dogon lokaci. Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye.

Tufafi & Kayan Aiki

Kalma Nau'ikan gama gari Bayanin Sauri Siffofi & Aikace-aikace
Nau'in Kunshin EMC, PPA, Yumbu Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai.
Tsarin Guntu Gaba, Guntu Juyawa Tsarin na'urorin lantarki na guntu. Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi.
Rufin Phosphor YAG, Silicate, Nitride Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. Phosphor daban-daban suna shafar inganci, CCT, da CRI.
Ruwan tabarau/Optics Lefi, Microlens, TIR Tsarin gani a saman yana sarrafa rarraba haske. Yana ƙayyade kusurwar dubawa da layin rarraba haske.

Kula da Inganci & Rarraba

Kalma Abun rarraba Bayanin Sauri Manufa
Kwalin Gudun Hasken Lambar misali 2G, 2H An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. Yana tabbatar da daidaiton haske a cikin jeri ɗaya.
Kwalin Ƙarfin lantarki Lambar misali 6W, 6X An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin.
Kwalin Launi Ellipse MacAdam 5-mataki An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin.
Kwalin CCT 2700K, 3000K da sauransu An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. Yana cika buƙatun CCT na yanayi daban-daban.

Gwaji & Takaddun Shaida

Kalma Matsakaicin/Gwaji Bayanin Sauri Muhimmanci
LM-80 Gwajin kula da lumen Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. Ana amfani dashi don kimanta rayuwar LED (tare da TM-21).
TM-21 Matsakaicin kimanta rayuwa Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. Yana ba da hasashen kimiyya na rayuwa.
IESNA Ƙungiyar Injiniyoyin Haskakawa Yana rufe hanyoyin gwajin gani, lantarki, zafi. Tushen gwaji da masana'antu suka amince.
RoHS / REACH Tabbatarwar muhalli Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). Bukatar shiga kasuwa a duniya.
ENERGY STAR / DLC Tabbatarwar ingancin kuzari Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa.