Table of Contents
- 1. Product Overview
- 1.1 Main Features and Product Positioning
- 2. Technical Parameters: In-Depth and Objective Interpretation
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics
- 3. Explanation of the Binning System
- 3.1 Orange LED Light Intensity Binning
- 3.2 Green LED Light Intensity Binning
- 4. Performance Curve Analysis
- 4.1 Current-Voltage (I-V) Curve
- 4.2 Light Intensity - Forward Current Relationship
- 4.3 Temperature Dependence
- 5. Mechanical and Packaging Information
- 5.1 Pin Assignment
- 5.2 Package Dimensions and Tape and Reel Packaging
- 6. Welding and Assembly Guide
- 6.1 Recommended Reflow Soldering Profile
- 6.2 Storage and Handling Precautions
- 7. Application Recommendations
- 7.1 Typical Application Scenarios
- 7.2 Circuit Design Considerations
- 7.3 Thermal Management
- 8. Technical Comparison and Differentiation
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 9.1 Can I drive this LED directly with a 5V or 3.3V microcontroller pin?
- 9.2 Peak wavelength and dominant wavelength, what is the difference?
- 9.3 Why is current derating necessary?
- 10. Practical Design Case Study
- 11. Introduction to Working Principle
- 12. Technology Development Trends
1. Product Overview
Takardar nan tana ba da cikakken ƙayyadaddun fasaha na kayan LED mai hawa a saman mai launi biyu. Na'urar tana haɗa guntu masu haske daban-daban guda biyu a cikin daidaitaccen kayan aikin masana'antu, tana iya fitar da haske mai launin ruwan lemo da kore. Ɗaukar hotonta ya dace da tsarin haɗawa ta atomatik da fasahar walda na zamani, yana dacewa da aikace-aikacen samar da yawa kamar na'urorin lantarki na masu amfani, fitilun nuni da hasken baya.
1.1 Main Features and Product Positioning
The main features of this component include: compliance with environmental regulations, the use of high-brightness AlInGaP semiconductor technology to achieve efficient light output, and packaging optimized for tape-and-reel automated placement. Its design is compatible with infrared (IR) and vapor phase reflow soldering processes, which are standard processes for Surface Mount Technology (SMT) production lines. Compared to using two separate single-color LEDs, the dual-color function within a single package saves board space and simplifies the design.
2. Technical Parameters: In-Depth and Objective Interpretation
The following sections provide a detailed analysis of the electrical, optical, and thermal characteristics of the device as defined in the datasheet.
2.1 Absolute Maximum Ratings
These ratings define the stress limits that may cause permanent damage to the device. Operation at or near these limits is not guaranteed and should be avoided in circuit design.
- Power Dissipation (Pd):75 mW per chip (orange and green). This is the maximum power the LED can dissipate as heat when the ambient temperature (Ta) is 25°C. Exceeding this value risks thermal runaway and failure.
- Peak Forward Current (IFP):80 mA. This is the maximum permissible instantaneous forward current, typically specified under pulse conditions (1/10 duty cycle, 0.1ms pulse width) to prevent excessive junction temperature rise.
- Continuous forward current (IF):30 mA DC. This is the maximum recommended current for continuous operation under normal conditions.
- Current derating:From 25°C, derate linearly at 0.4 mA/°C. When the ambient temperature exceeds 25°C, the maximum allowable continuous forward current must be reduced by this factor to keep the junction temperature within a safe range.
- Reverse voltage (VR):5 V. Applying a reverse bias exceeding this value may cause breakdown and damage the LED junction.
- Operating and Storage Temperature:-30°C to +85°C and -40°C to +85°C, respectively. These define the environmental limits for reliable operation and non-operating storage.
- Soldering Temperature Limit:The device can withstand 260°C wave soldering or infrared soldering for 5 seconds, and 215°C vapor phase soldering for 3 minutes. These parameters are crucial for defining the reflow soldering profile during PCB assembly.
2.2 Electrical and Optical Characteristics
Unless otherwise specified, these parameters are measured at Ta=25°C and IFMeasured under standard test conditions of =20mA. They define the typical performance of the device.
- Luminous Intensity (IV):
- Orange Chip:Minimum 45.0 mcd, typical value not specified, maximum 280.0 mcd.
- Green chip:Minimum 18.0 mcd, typical value not specified, maximum 71.0 mcd.
The wide range between minimum and maximum values indicates that the device has different luminous intensity bins (see Section 3). Under the same drive current, the orange chip is significantly brighter than the green chip.
- Perspective (2θ1/2):Both colors are 130 degrees (typical value). This wide viewing angle indicates a diffuser lens type, suitable for applications requiring wide-range illumination rather than a focused beam.
- Wavelength:
- Orange:Peak wavelength (λP)~611 nm, dominant wavelength (λd)~605 nm.
- Green:Peak wavelength (λP)~574 nm, dominant wavelength (λd)~571 nm.
The dominant wavelength is the color perceived by the human eye, derived from the CIE chromaticity diagram.
- Spectral line half-width (Δλ):Approximately 17 nm for orange, and approximately 15 nm for green. This indicates the spectral purity or bandwidth of the emitted light.
- Forward voltage (VF):For both colors at 20mA, typical 2.0V, maximum 2.4V. This low forward voltage is characteristic of AlInGaP technology and is important for calculating series resistance and power dissipation.
- Reverse current (IR):At VR=5V, maximum 10 µA. This is the leakage current when the LED is reverse biased.
- Capacitance (C):Typical value 40 pF at 0V, 1MHz. This parameter may be relevant for high-frequency switching applications.
3. Explanation of the Binning System
LED light intensity is graded to ensure consistency within production batches. The grading code defines specific intensity ranges.
3.1 Orange LED Light Intensity Binning
In IFIntensity measured at =20mA. Tolerance for each bin is +/-15%.
- Bin P:45.0 - 71.0 mcd
- Bin Q:71.0 - 112.0 mcd
- Bin R:112.0 - 180.0 mcd
- Bin S:180.0 - 280.0 mcd
3.2 Green LED Light Intensity Binning
In IFIntensity measured at =20mA. Tolerance for each bin is +/-15%.
- Bin M:18.0 - 28.0 mcd
- Bin N:28.0 - 45.0 mcd
- Bin P:45.0 - 71.0 mcd
Designers should specify the required bin code when ordering to ensure the desired brightness level is obtained in their application.
4. Performance Curve Analysis
The datasheet references typical characteristic curves, which are crucial for understanding the device's behavior under various conditions. Although the specific graphs are not reproduced here, their significance is analyzed.
4.1 Current-Voltage (I-V) Curve
The I-V curve of an LED is exponential. The typical V at 20mAFIt provides a critical operating point at 2.0V. The curve shows that a small increase in voltage beyond the knee point leads to a large (potentially destructive) increase in current. This highlights the necessity of current-limiting methods (e.g., series resistors or constant current drivers).
4.2 Light Intensity - Forward Current Relationship
The curve is typically linear within a certain range. The luminous intensity is approximately proportional to the forward current. Driving the LED at its maximum continuous current (30mA) yields higher brightness than the standard test condition of 20mA, but thermal management and lifetime considerations must be evaluated.
4.3 Temperature Dependence
LED performance is temperature-sensitive. The forward voltage (VF) typically decreases as the junction temperature rises. More critically, luminous intensity degrades with increasing temperature. The current derating specification (0.4 mA/°C) is a direct design constraint for managing this thermal effect and maintaining reliability.
5. Mechanical and Packaging Information
This device complies with EIA standard surface-mount package dimensions.
5.1 Pin Assignment
The dual-color LED has four pins (1, 2, 3, 4). According to the datasheet:
- Pins 1 and 3 are assigned to the orange LED chip.
- Pins 2 and 4 are assigned to the green LED chip.
This configuration typically indicates an internal common-cathode or common-anode arrangement, which must be verified against the package outline drawing to ensure correct circuit connections.
5.2 Package Dimensions and Tape and Reel Packaging
The device is supplied in 8mm tape on 7-inch diameter reels, compatible with automatic placement machines. The tape and reel specifications comply with the ANSI/EIA 481-1-A-1994 standard. Key packaging details include:
- 4000 units per 7-inch reel.
- The minimum packaging quantity for remaining parts is 500 units.
- A maximum of two consecutive missing components ("LEDs") is allowed in the reel.
Recommended solder pad dimensions are provided to ensure reliable solder joints and proper alignment during the reflow soldering process.
6. Welding and Assembly Guide
6.1 Recommended Reflow Soldering Profile
Two soldering profiles are recommended:
- Curve ya kawaida ya kulehemu kwa njia ya mionzi ya infrared:Inafaa kwa mchakato wa kawaida wa solder ya stani na risasi.
- Curve ya kulehemu kwa njia ya mionzi ya infrared isiyo na risasi (Pb-Free):Must be used with Sn-Ag-Cu (SAC) solder paste. This profile typically has a higher peak temperature (e.g., 260°C), but the time above liquidus must be strictly controlled to prevent thermal damage to the LED's plastic lens and internal structure.
Absolute maximum conditions are: infrared/wave soldering at 260°C for 5 seconds, vapor phase soldering at 215°C for 3 minutes.
6.2 Storage and Handling Precautions
- Storage:It is recommended not to exceed 30°C and 70% relative humidity. LEDs removed from the original moisture barrier bag should be reflow soldered within one week. For longer-term storage, they should be kept in a dry, sealed environment (e.g., using desiccant or in nitrogen) and baked at approximately 60°C for 24 hours before use to remove absorbed moisture and prevent the "popcorn" phenomenon during reflow soldering.
- Cleaning:Only specified cleaning agents should be used. It is recommended to use isopropyl alcohol or ethanol at room temperature for no more than one minute. Unspecified chemicals may damage the LED package or lens.
- ESD Protection:LEDs are sensitive to electrostatic discharge. Appropriate ESD control measures must be taken during handling: use grounded wrist straps, anti-static mats, ionizers to neutralize static on the lens, and ensure all equipment is properly grounded.
7. Application Recommendations
7.1 Typical Application Scenarios
This bicolor LED is suitable for various indicator light and status display applications, including but not limited to:
- Power/status indicators on consumer electronics (e.g., routers, chargers, home appliances).
- Bicolor status lights (e.g., green for "on/normal," orange for "standby/warning").
- Backlighting for small icons or buttons.
- Automotive interior indicator lights (require proper certification).
- Industrial equipment status panels.
7.2 Circuit Design Considerations
Driving Method:LED is a current-driven device. To ensure uniform brightness, especially when multiple LEDs are connected in parallel, it is necessary toeachLED in series with a current-limiting resistor (Circuit Model A). Relying on the natural I-V characteristics to balance current in a parallel configuration without independent resistors (Circuit Model B) is not recommended, because small differences in VFbetween LEDs can lead to significant differences in current and brightness.
The value of the series resistor (Rs) can be calculated using Ohm's law: Rs= (VPower supply- VF) / IF. Use the maximum V from the datasheetFvalue (2.4V) to ensure sufficient current under all conditions.
7.3 Thermal Management
Although the power consumption is low (75mW per chip), proper PCB layout contributes to thermal performance. Ensure sufficient copper area is connected to the LED's thermal pad (if available) or surrounds the solder pad to act as a heat sink, especially when operating near maximum ratings or in high ambient temperatures.
8. Technical Comparison and Differentiation
The primary differentiating factor of this component is itsDual-color functionality within a single SMD packageand the orange emitter employsAlInGaP technology。
- Compared to monochromatic LEDs:Saves PCB space, reduces component count, and simplifies assembly compared to installing two separate LEDs.
- AlInGaP compared to other technologies:AlInGaP (Aluminum Indium Gallium Phosphide) is renowned for its high efficiency and stability in the red, orange, and yellow wavelength regions, typically offering higher brightness and better temperature performance than older technologies such as GaAsP.
- Wide Viewing Angle (130°):It provides an ideal diffused light pattern, suitable for wide-area indication, as opposed to narrow-angle LEDs used for focused illumination.
9. Frequently Asked Questions (Based on Technical Parameters)
9.1 Can I drive this LED directly with a 5V or 3.3V microcontroller pin?
No, it cannot be driven directly.LEDs require current control. Connecting them directly to a voltage source like an MCU pin (MCU pins typically have current limiting, but are not designed for driving LEDs) may damage the LED and the microcontroller output. Always use a series current-limiting resistor or a dedicated LED driver circuit.
9.2 Peak wavelength and dominant wavelength, what is the difference?
Peak wavelength (λP)It is the wavelength at which the spectral power distribution reaches its maximum value.Dominant Wavelength (λd)is the wavelength of monochromatic light that matches the LED color perceived by the human eye, calculated based on CIE chromaticity coordinates. λdis more relevant for color specifications in human-centric applications.
9.3 Why is current derating necessary?
Yayin da yanayin zafi ya ƙaru, ga wani ƙayyadaddun ƙarfin aiki, zafin haɗin LED zai tashi. Mafi girman zafin haɗin zai hanzarta hanyoyin lalacewa, ya rage rayuwar LED, kuma yana iya haifar da gazawar bala'i. Rage ƙarfin lantarki yana rage yawan amfani da wutar lantarki, don haka yana rage zafin haɗin, yana tabbatar da dogon lokacin aminci.
10. Practical Design Case Study
Scene:Design a dual-color status indicator for devices using a 5V power rail. The indicator should display green during "normal operation" and orange during "charging/warning".
Design Steps:
- Circuit Topology:Use two microcontroller GPIO pins. Each pin drives one color of the LED through an independent current-limiting resistor. Configure internal connections (common anode/cathode) correctly according to the package diagram.
- Resistor Calculation (for 20mA drive):
- Assuming VF(max) = 2.4V, VPower supply= 5V, IF= 20mA.
- R = (5V - 2.4V) / 0.020A = 130 ohms.
- Select the closest standard value (e.g., 130Ω or 120Ω). A 120Ω resistor will result in a slightly higher current (approximately 21.7mA), which is acceptable as it is below the maximum of 30mA.
- PCB Layout:Place the LED and its series resistor together. Provide adequate copper pour around the LED pads for heat dissipation. Follow the recommended soldering pad layout in the datasheet.
- Software:Implementation logic: Open the green GPIO in normal state, and open the orange GPIO in warning state. Ensure they are not turned on simultaneously unless a mixed color is required, while also considering the total drive current limit of the package.
11. Introduction to Working Principle
A light-emitting diode (LED) is a semiconductor device that emits light through electroluminescence. When a forward voltage is applied across the p-n junction, electrons and holes are injected into the active region where they recombine. The energy released during recombination is emitted in the form of photons (light). The specific wavelength (color) of the light is determined by the bandgap energy of the semiconductor material used in the active region. In this device, orange light is generated by an AlInGaP chip, and green light is generated by another chip (likely based on InGaN technology, though the technology for the green chip is not explicitly stated here). Both chips are co-packaged in an epoxy encapsulation with a diffused lens that shapes the light output into a wide viewing angle.
12. Technology Development Trends
The LED technology field continues to develop, with several clear trends related to such components:
- Efficiency Improvement:Continuous advancements in materials science and chip design lead to higher luminous efficacy (more light output per watt of electrical input), enabling brighter indicator lights or lower power consumption.
- Miniaturization:The drive for smaller electronic devices is pushing the continuous reduction in LED package sizes while maintaining or improving optical performance.
- Enhanced Reliability and Lifespan:Improvements in packaging materials, die-attach methods, and phosphor technology (for white LEDs) continue to extend operational lifespan and stability under harsh conditions.
- Integration:Beyond multicolor, the trend is to integrate control electronics—such as constant-current drivers or PWM controllers—directly with the LED chip or within the package, creating "smart LED" modules that simplify system design.
- Environmental Compliance:The transition to lead-free (Pb-Free) soldering and halogen-free materials has now become standard, as reflected in the independent soldering profile provided in this specification.
LED Specification Terminology Explained
Complete Interpretation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Aiseā e Taua ai |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical power; higher values indicate greater energy efficiency. | It directly determines the energy efficiency rating of the luminaire and the electricity cost. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Viewing Angle | ° (degree), e.g., 120° | The angle at which luminous intensity drops to half, determining the beam width. | Affects the range and uniformity of illumination. |
| Correlated Color Temperature (CCT) | K (Kelvin), such as 2700K/6500K | Haske launin zafi da sanyi, ƙananan ƙima sun karkata zuwa rawaya/dumi, manyan ƙima sun karkata zuwa fari/sanyi. | Yana ƙayyade yanayin haske da yanayin da ya dace. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| Color tolerance (SDCM) | MacAdam ellipse step, such as "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Ensure no color difference among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Wavelength values corresponding to the colors of colored LEDs. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED at each wavelength. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage (Forward Voltage) | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf; voltages add up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | The peak current that can be withstood for a short period of time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled, otherwise overheating damage will occur. |
| Reverse Voltage | Vr | Maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surges must be prevented in the circuit. |
| Thermal Resistance (Thermal Resistance) | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires stronger heat dissipation design, otherwise junction temperature will rise. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Electrostatic discharge immunity; a higher value indicates greater resistance to electrostatic damage. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for the brightness to drop to 70% or 80% of its initial value. | Directly define the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | Zai iya haifar da raguwar haske, canjin launi ko gazawar bude hanya. |
IV. Kullewa da Kayan aiki
| Terminology | Nau'o'in da aka saba gani | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramic provides superior heat dissipation and long lifespan. |
| Chip Structure | Front-side, Flip Chip | Chip electrode arrangement method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating. | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, microlens, total internal reflection | The optical structure on the packaging surface controls light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Grading
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products in the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Ease of matching drive power supply, improving system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven colors within the same luminaire. |
| Color Temperature Grading | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording luminance attenuation data. | For estimating LED lifetime (in conjunction with TM-21). |
| TM-21 | Lifetime projection standard | Estimating lifespan under actual usage conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covers optical, electrical, and thermal test methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure the product does not contain harmful substances (such as lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |