Teburin Abubuwan Ciki
- 1. Product Overview
- 1.1 Core Advantages
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 3. Binning System Explanation
- 3.1 Luminous Intensity Binning
- 4. Performance Curve Analysis
- 5. Mechanical & Package Information
- 5.1 Package Dimensions
- 5.2 Pin Assignment & Polarity
- 5.3 Recommended Solder Pad Design
- 6. Soldering & Assembly Guidelines
- 6.1 IR Reflow Soldering Profile
- 6.2 Hand Soldering
- 6.3 Cleaning
- 6.4 Storage Conditions
- 7. Packaging & Ordering Information
- 7.1 Tape and Reel Specifications
- 8. Application Suggestions
- 8.1 Typical Application Scenarios
- 8.2 Critical Design Considerations
- 9. Technical Comparison & Differentiation
- 10. Frequently Asked Questions (FAQs)
- 10.1 Can I drive both the blue and green LEDs simultaneously at their maximum DC current?
- 10.2 Why are the forward voltages so different?
- 10.3 How do I interpret the bin code when ordering?
- 10.4 Shin wannan LED ya dace da amfani a waje?
- 11. Nazarin Aikin Zane na Aiki
- 12. Operating Principle
- 13. Technology Trends
1. Product Overview
This document details the specifications for a dual-color, surface-mount device (SMD) LED. The component integrates two distinct LED chips within a single, ultra-thin package, enabling the emission of blue and green light from a single footprint. It is designed for modern electronic assembly processes, featuring compatibility with automatic placement equipment and infrared (IR) reflow soldering profiles suitable for lead-free processes. The product adheres to environmental standards as a ROHS-compliant green product.
1.1 Core Advantages
- Space-Saving Design: An extra-thin profile of 0.55mm allows for integration into compact and low-profile electronic devices.
- Dual-Color Functionality: Combines blue (InGaN) and green (AlInGaP) light sources, offering design flexibility for status indicators, backlighting, and decorative lighting.
- High-Brightness Output: Utilizes advanced InGaN and AlInGaP semiconductor materials to deliver high luminous intensity.
- Manufacturing Friendly: Eia standards ta bi daidai a kan 7-inch reels a cikin 8mm tape, yana da kyau don manyan layukan PCB na atomatik.
- Daidaitawar Tsari: Yana jure yanayin IR reflow soldering na yau da kullun, yana tabbatar da amincin a cikin daidaitattun hanyoyin aikin SMT.
2. In-Depth Technical Parameter Analysis
The following section provides a detailed breakdown of the electrical, optical, and thermal characteristics of the device. All parameters are specified at an ambient temperature (Ta) of 25°C unless otherwise noted.
2.1 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. Operation under or at these conditions is not guaranteed.
| Parameter | Blue Chip | Green Chip | Unit | Condition |
|---|---|---|---|---|
| Power Dissipation | 76 | 75 | mW | - |
| Peak Forward Current | 100 | 80 | mA | 1/10 Duty Cycle, 0.1ms Pulse |
| DC Forward Current | 20 | 30 | mA | Continuous |
| Operating Temperature | -20°C to +80°C | - | - | |
| Storage Temperature | -30°C to +100°C | - | - | |
| IR Soldering Condition | 260°C for 10 seconds | - | Peak temperature | |
Interpretation: The green chip can handle a higher continuous DC current (30mA vs. 20mA), while the blue chip has a higher permissible pulsed current. The specified IR reflow profile is critical for ensuring solder joint integrity without damaging the LED package.
2.2 Electrical & Optical Characteristics
These are the typical operating parameters that define the device's performance under standard test conditions (IF = 5 mA).
| Parameter | Symbol | Blue Chip (Min/Typ/Max) | Green Chip (Min/Typ/Max) | Unit | Test Condition |
|---|---|---|---|---|---|
| Luminous Intensity | Iv | 7.10 / - / 45.0 | 7.10 / - / 45.0 | mcd | IF = 5 mA |
| Viewing Angle | 2θ1/2 | 130 (Typical) | deg | - | |
| Peak Wavelength | λP | 468 (Typical) | 574 (Typical) | nm | - |
| Dominant Wavelength | λd | - / 470 / - | - / 571 / - | nm | IF = 5 mA |
| Spectral Half-Width | Δλ | 25 (Typical) | 15 (Typical) | nm | - |
| Forward Voltage | VF | - / 2.70 / 3.20 | - / 1.75 / 2.35 | V | IF = 5 mA |
| Reverse Current | IR | 10 (Max) | 10 (Max) | μA | VR = 5V |
Key Analysis:
- Brightness & Binning: Luminous intensity has a wide range (7.1 to 45 mcd), managed through a binning system (detailed in Section 3). Designers must account for this variation in their optical design.
- Voltage Difference: The forward voltage (VF) is significantly different between the blue (~2.7V) and green (~1.75V) chips. This is a critical consideration for circuit design, especially when driving both colors from a common current source or voltage rail. Separate current-limiting resistors are typically required for each color channel.
- Viewing Angle: A wide 130-degree viewing angle makes this LED suitable for applications requiring broad visibility.
- ESD Sensitivity: The note on ESD caution indicates the device is sensitive to electrostatic discharge. Proper ESD handling procedures (wrist straps, grounded equipment) are mandatory during assembly and handling.
- Non-Rectifying Operation: The reverse current test note explicitly states the device is not designed for reverse operation. Applying a reverse bias beyond the test condition can cause immediate failure.
3. Binning System Explanation
To ensure consistency in brightness, the LEDs are sorted into bins based on their measured luminous intensity at 5 mA. This allows designers to select a brightness grade suitable for their application.
3.1 Luminous Intensity Binning
Binning structure ya kore na chip shuɗi da kore guda ɗaya ne.
| Bin Code | Minimum Intensity (mcd) | Maximum Intensity (mcd) |
|---|---|---|
| K | 7.10 | 11.2 |
| L | 11.2 | 18.0 |
| M | 18.0 | 28.0 |
| N | 28.0 | 45.0 |
Tolerance: Kowane rukunin ƙarfi yana da ƙarfin juriya na +/-15%. Misali, LED daga rukunin "M" na iya samun ainihin ƙarfinsa tsakanin 15.3 mcd da 32.2 mcd a lokacin gwajin wutar lantarki.
Tasirin Zane: Lokacin da ake buƙatar daidaitaccen haske (misali, a cikin jerin LED masu yawa ko haɗa launuka), ƙayyadaddun ƙa'idar rukunin ƙarfi ko aiwatar da daidaitawa a cikin da'irar tuƙi na iya zama dole.
4. Performance Curve Analysis
While specific graphical data is referenced in the datasheet (pages 6-7), typical performance trends can be inferred from the parameters:
- I-V (Current-Voltage) Curve: The forward voltage (VF) will increase with forward current (IF). The relationship is non-linear and characteristic of a diode. The different VF values for blue and green chips mean their I-V curves will be offset from each other.
- Luminous Intensity vs. Current: Light output (Iv) generally increases with forward current but will eventually saturate. Operating above the absolute maximum DC current will reduce efficiency and lifespan.
- Temperature Dependence: Luminous intensity typically decreases as junction temperature increases. The operating temperature range of -20°C to +80°C defines the ambient conditions over which the specified optical performance is maintained. Forward voltage also has a negative temperature coefficient (decreases with temperature).
- Spectral Distribution: The peak wavelengths (468nm blue, 574nm green) and spectral half-widths (25nm blue, 15nm green) define the color purity. The green chip, with a narrower half-width, emits a more spectrally pure green light compared to the broader blue emission.
5. Mechanical & Package Information
5.1 Package Dimensions
The device features an industry-standard SMD package. Key dimensions include a body size of approximately 2.0mm x 1.25mm with a height of only 0.55mm. Detailed dimensional drawings with tolerances of ±0.10mm are provided in the datasheet for accurate PCB footprint design.
5.2 Pin Assignment & Polarity
The dual-color LED has four pins (1, 2, 3, 4). The pin assignment is as follows:
- Blue Chip: Connected to pins 1 and 3.
- Green Chip: Connected to pins 2 and 4.
5.3 Recommended Solder Pad Design
A suggested solder pad layout is included to ensure reliable soldering and proper mechanical alignment during reflow. Following these recommendations helps prevent tombstoning (component standing up on one end) and ensures good solder fillets.
6. Soldering & Assembly Guidelines
6.1 IR Reflow Soldering Profile
A detailed suggested reflow profile is provided for lead-free (Pb-free) solder processes. Key parameters include:
- Preheat: 150-200°C for a maximum of 120 seconds to gradually heat the board and activate flux.
- Peak Temperature: Maximum of 260°C.
- Time Above Liquidus: Komponenta treba da bude izložena maksimalnoj temperaturi najviše 10 sekundi.
- Granica: Uređaj ne bi trebalo da bude podvrgnut više od dva ciklusa ponovnog topljenja pod ovim uslovima.
6.2 Hand Soldering
If hand soldering is necessary, it should be performed with extreme care:
- Iron Temperature: Maximum 300°C.
- Soldering Time: Maximum 3 seconds per solder joint.
- Granica: Only one hand-soldering cycle is permitted.
6.3 Cleaning
If post-solder cleaning is required:
- Use only specified solvents: ethyl alcohol or isopropyl alcohol.
- Lokacin nutsarwa ya kamata ya kasance ƙasa da minti ɗaya a yanayin daki na yau da kullun.
- Guji m masu tsaftacewa na sinadarai ko waɗanda ba a bayyana ba, saboda suna iya lalata kayan LED fakitin da ruwan tabarau na gani.
6.4 Storage Conditions
Proper storage is essential to prevent moisture absorption, which can cause "popcorning" (package cracking) during reflow.
- Sealed Package: Store at ≤30°C and ≤90% RH. Use within one year of opening the moisture barrier bag.
- Opened Package: Store at ≤30°C and ≤60% RH. Use within one week. For longer storage, place in a sealed container with desiccant or in a nitrogen desiccator.
- Rebaking: Components stored out of their original packaging for more than one week should be baked at approximately 60°C for at least 20 hours before soldering to remove absorbed moisture.
7. Packaging & Ordering Information
7.1 Tape and Reel Specifications
The device is supplied in a format optimized for automated pick-and-place machines:
- Tape Width: 8mm.
- Reel Size: 7 inches in diameter.
- Quantity per Reel: 4000 pieces.
- Minimum Order Quantity: 500 pieces for remainder quantities.
- Packaging Standard: Complies with ANSI/EIA-481 specifications. Empty pockets are sealed with cover tape.
8. Application Suggestions
8.1 Typical Application Scenarios
- Status Indicators: Dual-color capability allows for multiple status signals (e.g., power on=green, standby=blue, fault=alternating).
- Backlighting: For small LCD displays, keypads, or panel indicators where space is limited.
- Decorative Lighting: In consumer electronics, toys, or appliances where colored lighting effects are desired.
- Automotive Interior Lighting: For non-critical interior illumination, given the operating temperature range.
- IoT Devices & Wearables: The thin profile and low power consumption make it suitable for compact, portable electronics.
8.2 Critical Design Considerations
- Current Limiting: KULLANIN har daim har bir LED chip ile seri olarak harici akım sınırlama dirençleri. Direnç değerlerini besleme voltajına, istenen ileri akıma (DC değerini aşmadan) ve tipik VF her renk için hesaplayın. Doğrudan bir voltaj kaynağına bağlamayın.
- Termal Yönetim: Güç dağılımı düşük olsa da, aşırı ısınmayı ve erken parlaklık azalmasını önlemek için, özellikle maksimum akım yakınında veya yüksek ortam sıcaklıklarında çalışıyorsa, yeterli PCB bakır alanı veya termal rahatlama sağlayın.
- ESD Protection: Implement ESD protection diodes on PCB lines connected to the LED pins if the assembly environment or end-use scenario poses an ESD risk.
- Optical Design: Account for the wide viewing angle and potential brightness variation (binning) in the design of light guides, diffusers, or lenses.
9. Technical Comparison & Differentiation
Compared to single-color LEDs or older dual-color packages, this device offers distinct advantages:
- vs. Two Discrete LEDs: Saves significant PCB space (one footprint vs. two), reduces placement time, and simplifies bill of materials.
- vs. Thicker Dual-Color LEDs: The 0.55mm height enables use in ultra-thin devices like modern smartphones, tablets, and slim laptops where z-height is a critical constraint.
- vs. Non-Reflow Compatible LEDs: Direct compatibility with standard SMT reflow processes eliminates the need for secondary manual soldering steps, improving manufacturing yield and reliability.
- Chip Technology: The use of InGaN for blue and AlInGaP for green represents advanced semiconductor materials known for high efficiency and brightness compared to older technologies.
10. Frequently Asked Questions (FAQs)
10.1 Can I drive both the blue and green LEDs simultaneously at their maximum DC current?
No. The Absolute Maximum Ratings specify power dissipation limits per chip (76mW for blue, 75mW for green). Simultaneously driving both at their max DC current (20mA for blue, 30mA for green) and typical VF would result in power levels of approximately 54mW and 52.5mW respectively, which are within limits. However, the total heat generated in the tiny package must be considered. For reliable long-term operation, it is advisable to drive them at currents lower than the maximum, especially if both are on continuously.
10.2 Why are the forward voltages so different?
The forward voltage is a fundamental property of the semiconductor material's bandgap. Blue light, with its higher photon energy (shorter wavelength), requires a semiconductor with a wider bandgap (InGaN), which inherently has a higher forward voltage. Green light (AlInGaP) has a slightly lower photon energy, corresponding to a lower bandgap and thus a lower forward voltage. This is a physical characteristic, not a defect.
10.3 How do I interpret the bin code when ordering?
The bin code (e.g., "K", "L", "M", "N") defines the guaranteed minimum brightness of the LED. If your design requires a minimum brightness of 18 mcd, you should specify bin code "M" or higher ("N"). If brightness is not critical, a lower bin code ("K" or "L") may be more cost-effective. Consult with the supplier for available bin codes.
10.4 Shin wannan LED ya dace da amfani a waje?
The operating temperature range (-20°C to +80°C) covers many outdoor conditions. However, the datasheet does not specify an Ingress Protection (IP) rating against dust and water. For outdoor use, the LED would need to be properly encapsulated or housed within a sealed assembly to protect it from direct environmental exposure, moisture, and UV radiation, which can degrade the plastic lens over time.
11. Nazarin Aikin Zane na Aiki
Scenario: Designing a compact IoT sensor node with a dual-color status LED. The device is powered by a 3.3V regulator and uses a microcontroller with GPIO pins capable of sourcing 20mA.
Implementation:
- Circuit Design: Two GPIO pins are used. Each pin connects to a current-limiting resistor, then to one color of the LED (Pin1-3 for blue, Pin2-4 for green). The common connection (e.g., cathodes) is tied to ground.
- Resistor Calculation (Example for 10mA drive):
- Blue: RBlue = (3.3V - 2.7V) / 0.01A = 60Ω. Use a standard 62Ω or 68Ω resistor.
- Green: RGreen = (3.3V - 1.75V) / 0.01A = 155Ω. Use a standard 150Ω resistor.
- PCB Layout: Ƙafar ta bi tsarin ginin gindin solder da aka ba da shawarar. Ana amfani da ƙananan haɗin kai na zafi akan gindin don sauƙaƙe soldering yayin ba da ɗan gudanar da zafi zuwa filin ƙasa na PCB don kawar da zafi.
- Software: The microcontroller firmware can control the LEDs for various states: Solid Green (operational), Flashing Blue (data transmission), Alternating (error), etc.
12. Operating Principle
Haske a LED yana dogara ne akan electroluminescence a cikin semiconductor p-n junction. Lokacin da aka yi amfani da ƙarfin lantarki na gaba wanda ya wuce bandgap na kayan, ana shigar da electrons da ramuka a kan junction. Lokacin da waɗannan masu ɗaukar caji suka sake haɗuwa, suna sakin makamashi a cikin nau'in photons (haske). Launi (tsawon zango) na hasken da aka fitar yana ƙayyade kai tsaye ta hanyar bandgap na kayan semiconductor. InGaN chip yana da mafi faɗin bandgap, yana fitar da mafi girman makamashi blue photons, yayin da AlInGaP chip yana da ƙaramin bandgap, yana fitar da ƙaramin makamashi green photons. An sanya guntu biyu a cikin fakit ɗaya tare da ruwa-clear lens wanda ke canza hasken da aka fitar kaɗan, yana ba da madaidaicin mafita na tushen haske biyu.
13. Technology Trends
Ci gaban LEDs kamar wannan wani bangare ne na faɗaɗa trends a cikin optoelectronics:
- Miniaturization: Continuous reduction in package size (footprint and height) to enable ever-smaller and thinner end products.
- Increased Integration: Moving beyond dual-color to RGB (Red, Green, Blue) packages and even packages with integrated drivers or control ICs ("smart LEDs").
- Higher Efficiency: Ongoing improvements in internal quantum efficiency (IQE) and light extraction techniques yield brighter LEDs at lower drive currents, reducing overall system power consumption.
- Improved Reliability: Advancements in packaging materials (epoxies, silicones) and chip design enhance longevity and resistance to thermal stress and environmental factors.
- Expanded Color Gamut: Development of new semiconductor materials and phosphors to produce purer and more saturated colors, as well as precise white color temperatures, for advanced display and lighting applications.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Hasken da wutar lantarki ke fitarwa, wanda ake kira "haske". | Ya tantance ko hasken ya isa haske. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Mwangaza wa joto/baridi, thamani za chini ni manjano/joto, za juu nyeupe/baridi. | Huamua mazingira ya taa na matukio yanayofaa. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Halin zazzabi na aiki a cikin LED chip. | Kowane raguwar 10°C na iya ninka tsawon rayuwa; yana da yawa yana haifar da lalacewar haske, canjin launi. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | O nifa si iṣeṣi awọ ninu awọn iṣẹlẹ itansẹ. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |