Table of Contents
- 1. Product Overview
- 2. Bincike Cikakken na Sigogi na Fasaha
- 2.1 Madaidaicin Matsakaici na Cikakke
- 2.2 Halayen Lantarki da Na'urar Gani
- 3. Bayanin Tsarin Rarraba
- 3.1 Green Chip Strength Grading
- 3.2 Orange Chip Strength Grading
- 4. Performance Curve Analysis
- 4.1 Forward Current vs. Forward Voltage (I-V Curve)
- 4.2 Luminous Intensity vs. Forward Current
- 4.3 Spectral Distribution
- 4.4 Temperature Dependence
- 5. Mechanical and Packaging Information
- 5.1 Girman Kunshewa
- 5.2 Rarraba Fil
- 5.3 Shawarar Tsarin Fil ɗin Walda
- 6. Jagorar Walda da Haɗawa
- 6.1 Reflow Soldering Profile
- 6.2 Manual Soldering
- 6.3 Cleaning
- 6.4 Electrostatic Discharge (ESD) Precautions
- 7. Bayanin Kunshin da Oda
- 7.1 Ma'auni na Carrier Tape da Reel
- 7.2 Yanayin Ajiya
- 8. Bayanin Aikace-aikace da La'akari da Zane
- 8.1 Typical Application Circuit
- 8.2 Thermal Management
- 8.3 Optical Design
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 11. Practical Application Examples
- 12. Introduction to Technical Principles
- 13. Industry Trends
- Detailed Explanation of LED Specification Terminology
- I. Core Indicators of Photoelectric Performance
- II. Electrical Parameters
- III. Thermal Management and Reliability
- IV. Packaging and Materials
- V. Quality Control and Binning
- VI. Testing and Certification
1. Product Overview
This document provides the complete technical specifications for the LTST-C155TGKFKT model dual-color surface-mount device (SMD) LED. This device integrates two different semiconductor chips within an ultra-thin package: an InGaN (Indium Gallium Nitride) chip for emitting green light and an AlInGaP (Aluminum Indium Gallium Phosphide) chip for emitting orange light. Its design aims to meet modern electronic assembly processes and application scenarios requiring compact dual-color indication.
The core advantage of this LED lies in its extremely low 1.10mm package height, which is crucial for space-constrained designs such as consumer electronics, automotive interiors, and portable devices. It is an environmentally friendly product compliant with the ROHS (Restriction of Hazardous Substances) directive. The device is supplied in 8mm carrier tape form, wound onto 7-inch diameter reels, fully compatible with high-speed automated pick-and-place equipment used in mass production. Its design is also compatible with infrared (IR) reflow soldering processes, meeting lead-free (Pb-free) assembly standards.
Target markets encompass various electronic devices requiring reliable dual-state indication, including office automation equipment, communication devices, home appliances, industrial control panels, and automotive dashboard indicator lights. Independent anode/cathode pins for each color allow for independent control, enabling status signal indication, power indication, or multi-state user interface feedback.
2. Bincike Cikakken na Sigogi na Fasaha
2.1 Madaidaicin Matsakaici na Cikakke
Operating the device beyond these limits may cause permanent damage. Ratings are specified at an ambient temperature (Ta) of 25°C.
- Power Dissipation (Pd):76 mW for the green chip, 75 mW for the orange chip. This parameter defines the maximum allowable thermal dissipation power. Exceeding this value may lead to excessive junction temperature and accelerated performance degradation.
- Peak Forward Current (IFP):100 mA for green, 80 mA for orange. This is the maximum permissible pulse current at a 1/10 duty cycle and 0.1ms pulse width. It is significantly higher than the continuous DC rating and is suitable for brief high-brightness pulse applications.
- DC Forward Current (IF):20 mA for green, 30 mA for orange. This is the recommended continuous operating current for standard brightness and long-term reliability.
- Reverse Voltage (VR):Both colors operate at 5 V. The device provides limited reverse bias protection. It is not designed for AC operation or reverse bias conditions in circuit design.
- Operating Temperature Range:-20°C to +80°C. The LED can operate normally within this ambient temperature range.
- Storage Temperature Range:-30°C to +100°C.
- Infrared Soldering Conditions:Can withstand a peak temperature of 260°C for up to 10 seconds, which is the standard condition for lead-free reflow soldering profiles.
2.2 Halayen Lantarki da Na'urar Gani
These are typical performance parameters measured under conditions of Ta=25°C, IF=20mA, unless otherwise specified.
- Luminous Intensity (IV):This is perceived brightness. For green, it ranges from a minimum of 71.0 mcd to a maximum of 280.0 mcd. For orange, it ranges from 45.0 mcd to 180.0 mcd. The intensity of a specific unit is determined by its binning code (see Section 3). Measurement follows the CIE photopic human eye response curve.
- Viewing Angle (2θ1/2):) is typically 130 degrees for both colors. This wide viewing angle, defined as the full angle where luminous intensity drops to half of its axial value, makes the LED suitable for applications requiring visibility from a wide range of viewing angles.
- Peak Emission Wavelength (λP):) is typically 525 nm for green (InGaN) and 611 nm for orange (AlInGaP). This is the wavelength corresponding to the highest point of the emission spectrum.
- Dominant Wavelength (λd):) is typically 525 nm for green and 605 nm for orange. This value, derived from the CIE chromaticity diagram, is the single wavelength that best represents the perceived color of the light.
- Spectral line half-width (Δλ):Green is typically 35.0 nm, orange is typically 17.0 nm. The orange AlInGaP chip has a narrower spectral bandwidth, which can produce more saturated and purer colors compared to the wider green spectrum.
- Forward voltage (VF):Green is typically 3.3 V (max 3.5 V) at 20mA. Orange is typically 2.0 V (max 2.4 V) at 20mA. The lower VFof the orange chip means lower power consumption at the same drive current. These values are crucial for designing the current-limiting resistor in the drive circuit.
- Reverse current (IR):When a 5V reverse voltage (VR) is applied, green is max 10 µA, orange is max 20 µA. This test is for characterization only; the device is not intended for reverse operation.
3. Bayanin Tsarin Rarraba
LEDs are binned according to their measured luminous intensity to ensure consistency within production batches. For applications requiring specific brightness levels, the binning code is a key part of the ordering information.
3.1 Green Chip Strength Grading
- Binning Code Q:Minimum 71.0 mcd, maximum 112.0 mcd.
- Binning Code R:Minimum 112.0 mcd, maximum 180.0 mcd.
- Binning Code S:Minimum 180.0 mcd, maximum 280.0 mcd.
3.2 Orange Chip Strength Grading
- Binning Code P:Minimum 45.0 mcd, maximum 71.0 mcd.
- Binning Code Q:Minimum 71.0 mcd, maximum 112.0 mcd.
- Binning Code R:Minimum 112.0 mcd, maximum 180.0 mcd.
Tolerance:The intensity tolerance within each defined bin is +/-15%. This accounts for minor measurement and production variations.
4. Performance Curve Analysis
The datasheet references typical performance curves, which are crucial for understanding device behavior under non-standard conditions. Although the specific graphs are not reproduced in the text, their implications are analyzed as follows.
4.1 Forward Current vs. Forward Voltage (I-V Curve)
The I-V curve for each chip (green/orange) will show the typical exponential diode relationship. The curve knee voltage for the orange AlInGaP chip (approx. 2.0V) is lower than that of the green InGaN chip (approx. 3.3V). This graph is crucial for determining the necessary power supply voltage and designing a constant current driver to ensure brightness stability across units and temperatures.
4.2 Luminous Intensity vs. Forward Current
This curve typically shows a near-linear relationship between drive current and light output within the recommended operating range (up to 20-30mA). Driving the LED above its rated DC current increases brightness at the cost of higher power consumption, reduced efficiency, and potentially shortened lifetime due to increased junction temperature.
4.3 Spectral Distribution
The referenced spectral plot will illustrate the difference in spectral half-width between the green (broader, ~35nm) and orange (narrower, ~17nm) chips. The narrow emission of the orange chip is characteristic of AlInGaP technology, offering high color purity, which is often desirable for indicator applications where color differentiation is critical.
4.4 Temperature Dependence
LED performance is sensitive to temperature. Although not detailed in the provided text, typical characteristics include: luminous intensity decreases as junction temperature rises; the dominant wavelength shifts slightly (typically a few nanometers); and the forward voltage (VF) decreases with increasing temperature. For applications exposed to high ambient temperatures, these factors must be considered in thermal management and circuit design.
5. Mechanical and Packaging Information
5.1 Girman Kunshewa
This LED adopts an industry-standard EIA package outline. A key mechanical feature is its ultra-low profile with a maximum height (H) of 1.10 mm. All other critical dimensions required for PCB pad design, such as length, width, and lead pitch, are provided in the package drawing, with a standard tolerance of ±0.10 mm unless otherwise specified.
5.2 Rarraba Fil
The device has four pins. For the LTST-C155TGKFKT model:
- Pins 1 and 3 are assigned toGreenInGaN chip (anode and cathode).
- Pins 2 and 4 are assigned toOrangeAlInGaP chip (anode and cathode).
5.3 Shawarar Tsarin Fil ɗin Walda
Provides recommended PCB pad patterns (footprints). Adhering to these patterns is crucial for achieving reliable solder joints during reflow soldering, preventing tombstoning (component standing), and ensuring proper alignment. The pad design takes into account solder fillet formation and heat dissipation.
6. Jagorar Walda da Haɗawa
6.1 Reflow Soldering Profile
Includes a suggested lead-free process infrared (IR) reflow soldering profile. This profile complies with JEDEC standards, and its key parameters include:
- Preheat:150°C to 200°C.
- Preheat Time:Mafi tsawon dakika 120, don dumama hankali allon daɓaɓɓun da kayan aiki, don rage girgizar zafi.
- Matsakaicin zafi:Mafi girma 260°C.
- Lokacin sama da ruwa:Kayan aiki suna fuskantar matsakaicin zafi har zuwa dakika 10 kawai. Aiwatar da sake narkewa ya kamata ya kasance sau biyu kawai.
6.2 Manual Soldering
Idan dole ne a yi walda da hannu, yi amfani da ƙarfe mai walda wanda bai wuce 300°C ba. Lokacin walda kowane ƙafar ya kamata a iyakance shi zuwa dakika 3 kawai, kuma ya kamata a yi shi sau ɗaya kawai, don hana lalacewar zafi ga kullin filastik da igiyoyin haɗin ciki.
6.3 Cleaning
Do not use unspecified chemical cleaners. If cleaning is required after soldering, immerse the LED in ethanol or isopropyl alcohol at room temperature for no more than one minute. Strong solvents may damage the epoxy lens or package marking.
6.4 Electrostatic Discharge (ESD) Precautions
LEDs are sensitive to electrostatic discharge and voltage surges. It is recommended to wear a grounded wrist strap or anti-static gloves during handling. All assembly equipment and workstations must be properly grounded to prevent ESD damage, which may not be immediately apparent but can reduce long-term reliability.
7. Bayanin Kunshin da Oda
7.1 Ma'auni na Carrier Tape da Reel
Components are supplied on 7-inch (178 mm) diameter reels in embossed carrier tape per ANSI/EIA-481 standard.
- Carrier tape width:8 mm.
- Quantity per reel:3000 pieces.
- Minimum Order Quantity (MOQ):Remaining quantity is 500 pieces.
- Cover tape:An empty component cavity is sealed with top cover tape.
- Missing component:According to reel specifications, a maximum of two consecutive missing LEDs (empty cavities) is allowed.
7.2 Yanayin Ajiya
Sealed package:Store at ≤30°C and ≤90% relative humidity (RH). Shelf life in a sealed moisture barrier bag with desiccant is one year.Opened package:For components removed from the original package, the storage environment must not exceed 30°C / 60% RH. It is recommended to complete infrared reflow soldering within one week after opening.Long-term Storage (Opened):Store in a sealed container with desiccant or in a nitrogen dry box. If stored outside the original packaging for more than one week, it is recommended to bake at approximately 60°C for at least 20 hours before assembly to remove absorbed moisture and prevent the "popcorn" effect during reflow soldering.
8. Bayanin Aikace-aikace da La'akari da Zane
8.1 Typical Application Circuit
When driven from a voltage source (e.g., a 5V or 3.3V supply rail), each LED chip (green and orange) requires an external current-limiting resistor. The resistor value (R) can be calculated using Ohm's Law: R = (VSupply- VF) / IF. Use the maximum V from the datasheetFto ensure the current does not exceed I under worst-case conditionsF(maximum). For example, driving a green LED from a 5V supply with a target IFof 20mA: R = (5V - 3.5V) / 0.020A = 75 Ω. A standard 75Ω or 82Ω resistor is suitable. For precise control or multiplexing, a constant current driver is recommended.
8.2 Thermal Management
Despite the low power dissipation (76/75 mW), effective thermal management on the PCB is crucial for maintaining brightness and lifespan, especially under high ambient temperatures or when driven at higher currents. Ensure the PCB layout provides sufficient copper area around the LED pads to act as a heat sink. Avoid placing other heat-generating components nearby.
8.3 Optical Design
The water-clear lens provides a wide, diffused viewing angle. For applications requiring a more directional beam, secondary optics (such as a light pipe or lens) can be mounted above the LED. The bicolor function allows creating a third color (e.g., a yellow hue) by driving both chips simultaneously with adjusted currents, but this requires careful current control to achieve the desired chromaticity.
9. Technical Comparison and Differentiation
LTST-C155TGKFKT distinguishes itself in the market through the following key features:Ultra-thin profile (1.10mm):This is a significant advantage compared to many standard SMD LEDs, enabling its use in ultra-thin devices such as modern smartphones, tablets, and laptops.Dual chips, independent control:Unlike some bicolor LEDs that use a common anode or cathode, this device offers completely independent pins. This provides greater design flexibility, allowing the use of independent drive circuits and more complex signaling patterns without additional multiplexing complexity.Material Technology:The use of InGaN for the green chip and AlInGaP for the orange chip represents efficient semiconductor materials chosen for their respective colors, offering good brightness and color stability.Manufacturing Readiness:Fully compatible with automated placement and standard lead-free reflow profiles, reducing assembly cost and complexity for high-volume manufacturers.
10. Frequently Asked Questions (FAQ)
Q1: Can I drive both the green and orange LEDs simultaneously?A: Yes, the pins are independent. You can drive one, the other, or both simultaneously. Ensure your power supply and circuit can provide the combined current (e.g., up to 50mA if both are 20mA).
Q2: What is the difference between peak wavelength and dominant wavelength?A: Peak wavelength (λP) is the physical wavelength at the highest intensity point in the spectrum. Dominant wavelength (λd) is a value calculated based on the human eye's color vision (CIE diagram), best matching the perceived color. They are usually close but not identical, especially for broad spectra.
Q3: Why is the reverse voltage rating only 5V?A: LEDs are not designed to block reverse voltage like rectifier diodes. The 5V rating is a safe limit for occasional accidental reverse bias during handling or testing. In circuit design, if connected to AC signals or bidirectional buses, always ensure correct LED polarity or protect it with a series diode.
Q4: How to understand the binning code when ordering?A: The binning code (e.g., green "S", orange "R") specifies the guaranteed minimum and maximum luminous intensity. To ensure consistent brightness across your product line, specify the desired binning code to your distributor. If unspecified, you may receive components from any available bin within the product range.
11. Practical Application Examples
Scenario: Dual-state power indicator for consumer devices.A portable battery-powered device uses this LED to indicate charging status. The design goal is: orange for "charging" and green for "fully charged."Implementation method:The microcontroller (MCU) has two GPIO pins. Each pin is connected to the anode of one LED color via a current-limiting resistor (calculated as described in Section 8.1). The cathodes are connected to ground. The MCU firmware drives the orange LED pin high during charging. When the battery management IC signals a full charge, the MCU turns off the orange pin and drives the green pin high. The ultra-thin package allows it to be mounted behind narrow bezels. The wide viewing angle ensures visibility from all angles. Independent control simplifies the firmware compared to common-anode types that require toggling ground.
12. Introduction to Technical Principles
A light-emitting diode (LED) is a semiconductor device that emits light when current passes through it. This phenomenon is called electroluminescence. When a forward voltage is applied, electrons from the n-type semiconductor and holes from the p-type semiconductor are injected into the active region (junction area). When an electron recombines with a hole, it releases energy in the form of a photon (light particle). The wavelength (color) of the emitted light is determined by the bandgap of the semiconductor material used in the active region.InGaN (Indium Gallium Nitride):This material system has a wider bandgap and can be tuned to emit blue, green, and ultraviolet light. Here, it is designed to emit green light (peak ~525 nm).AlInGaP (Aluminum Indium Gallium Phosphide):This material system is known for its high efficiency in the red, orange, and yellow spectral regions. Here, it is designed to emit orange light (peak ~611 nm).
13. Industry Trends
The development of SMD LEDs like the LTST-C155TGKFKT follows several key industry trends:Miniaturization:The drive towards thinner, smaller components continues to enable slimmer and more compact end products. The 1.10mm height represents this trend.Increased Integration:Combining multiple functions (two colors) in a single package saves PCB space and reduces assembly costs compared to using two separate LEDs.Lead-Free and Green Manufacturing:Compliance with ROHS and compatibility with lead-free, high-temperature reflow profiles are now standard requirements driven by global environmental regulations.Automation Compatibility:Carrier tape and reel packaging, along with design for pick-and-place machines, are crucial for high-volume, cost-effective manufacturing.Performance Standardization:The use of EIA standard packages and JEDEC reflow profiles ensures interoperability and reliability across the electronics supply chain. Future trends may include thinner packages, higher efficiency materials, and the integration of drivers or control logic within the LED package itself.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Term | Unit/Representation | Layman's Explanation | Why It's Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (Lumen per Watt) | The luminous flux per watt of electrical energy, the higher the more energy-efficient. | Directly determines the energy efficiency grade and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Kwanar Duban Gani (Viewing Angle) | ° (digiri), misali 120° | Kwanar da ƙarfin haske ya ragu zuwa rabi, wanda ke ƙayyade faɗin hasken. | Yana rinjayar iyakar haske da daidaito. |
| Yanayin Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | The color temperature of light: lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects; Ra≥80 is considered good. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| Standard Deviation of Color Matching (SDCM) | MacAdam ellipse steps, e.g., "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Ensures no color variation among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Wavelength values corresponding to the colors of colored LEDs. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity curve | Shows the intensity distribution of light emitted by an LED across various wavelengths. | Affects color rendering and color quality. |
II. Electrical Parameters
| Term | Symbol | Layman's Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage (Forward Voltage) | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf. When multiple LEDs are connected in series, the voltages are cumulative. |
| Forward Current | If | The current value that enables the LED to emit light normally. | Constant current drive is commonly used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | Peak current that can be sustained for a short duration, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to avoid overheating and damage. |
| Reverse Voltage | Vr | The maximum reverse voltage an LED can withstand; exceeding it may cause breakdown. | The circuit must be protected against reverse connection or voltage surges. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint; a lower value indicates better heat dissipation. | High thermal resistance requires a more robust heat dissipation design; otherwise, the junction temperature will rise. |
| ESD Immunity | V (HBM), e.g., 1000V | Electrostatic discharge immunity; a higher value indicates greater resistance to electrostatic damage. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Term | Key Metrics | Layman's Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Lokacin da ake buƙata don haske ya ragu zuwa 70% ko 80% na ƙimar farko. | Kai tsaye ayyana "rayuwar aiki" na LED. |
| Lumen Maintenance | % (misali 70%) | Kashi na hasken da ya rage bayan amfani na ɗan lokaci. | Yana nuna ikon riƙe haske bayan amfani na dogon lokaci. |
| Color Shift | Δu′v′ or MacAdam Ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Deterioration of packaging materials due to prolonged high temperatures. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Packaging and Materials
| Term | Common Types | Layman's Explanation | Features and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramics | The housing material that protects the chip and provides optical and thermal interfaces. | EMC has good heat resistance and low cost; ceramics offer superior heat dissipation and long lifespan. |
| Chip Structure | Front-side, Flip Chip | The arrangement method of chip electrodes. | Flip-chip design offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Coated on the blue LED chip, partially converting to yellow/red light, mixing to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/optical design | Flat, microlens, total internal reflection | Optical structure on the package surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Term | Binning Content | Layman's Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Grouped by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products within the same batch. |
| Voltage Binning | Codes such as 6W, 6X | Group by forward voltage range. | Facilitates driver matching and improves system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a very narrow range. | Ensures color consistency and avoids color variation within the same luminaire. |
| Color Temperature Grading | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Term | Standard/Test | Layman's Explanation | Ma'ana |
|---|---|---|---|
| LM-80 | Jarabawar Kiyaye Hasken | A cikin yanayin zafi na dindindin, ana kunna dogon lokaci, ana rubuta bayanan raguwar haske. | Ana amfani da shi don ƙididdige rayuwar LED (haɗe da TM-21). |
| TM-21 | Standard for Life Projection | Estimating lifespan under actual use conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covering optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental certification. | Ensure the product does not contain harmful substances (e.g., lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy Efficiency Certification | Energy efficiency and performance certification for lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |