Teburin Abubuwan Ciki
- 1. Bayani da Siffofin Muhimmanci
- 1.1 Bayani na Gabaɗaya
- 1.2 Siffofi
- 1.3 Aikace-aikace
- 2. Girman Kunshin da Tsarin Solder
- 2.1 Girman Injiniya
- 3. Siffofin Lantarki da Hasken gani
- 3.1 Ma'anar Ma'auni
- 3.2 Matsakaicin Ƙaddara
- 4. Lankwasa Siffofin Hasken gani na yau da kullun
- 4.1 Wutar Gaba da Wutar Gaba
- 4.2 Wutar Gaba da Ƙarfin Dangi
- 4.3 Zazzabin Pin da Ƙarfin Dangi
- 4.4 Zazzabin Pin da Wutar Gaba
- 4.5 Wutar Gaba da Tsawon Raƙuman Ruwa mai Girma
- 4.6 Ƙarfin Dangi da Tsawon Raƙuman Ruwa
- 4.7 Tsarin Hasken haske
- 5. Bayani kan Marufi
- 5.1 Ƙayyadaddun Marufi
- 5.2 Girman Tef da Reel
- 5.3 Bayani kan Lakabi
- 5.4 Marufi mai karewa daga Damshi
- 5.5 Abubuwan gwajin Dogaro da Yanayi
- 5.6 Ka'idojin gazawa
- 6. Umarnin Narkewar Solder SMT
- 6.1 Ma'aunin Narkewa na Reflow
- 6.2 Narkewa da Gyara da hannu
- 7. Tsare-tsare na Ajiye da Sarrafa
- 7.1 Yanda Ake Kula da Muhalli
- 7.2 Sarrafa Injiniya
- 7.3 Yanayin Ajiye
- 7.4 ESD da Tsarin Kewayawa
- 7.5 Tsaftacewa
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayani da Siffofin Muhimmanci
1.1 Bayani na Gabaɗaya
Wannan samfurin LED shine LED SMD mai launin kore-rawaya wanda aka yi ta amfani da guntu mai kore-rawaya. Girman kunshin shine 3.2mm x 1.6mm x 0.7mm. An ƙera shi don haɗawa a saman bene kuma yana dacewa da hanyoyin SMT na yau da kullun.
1.2 Siffofi
- Babban kusurwar kallo mai faɗi har zuwa digiri 140.
- Ya dace da duk hanyoyin haɗawa na SMT da narkewar ƙarfe.
- Matsayin damshin hankali: Mataki 3 (MSL 3).
- Ya bi ka'idodin RoHS.
1.3 Aikace-aikace
- Alamomi na gani.
- Maɓallai, alamomi, da nuni.
- Haskakawa gabaɗaya da alamomi.
2. Girman Kunshin da Tsarin Solder
2.1 Girman Injiniya
Kunshin LED yana auna 3.20mm x 1.60mm x 0.70mm (tsawon x faɗi x tsayi). Duban sama yana nuna siffar rectangular. Duban ƙasa yana nuna babban tafin anode (tafin 2) da ƙaramin tafin cathode (tafin 1). Duban gefe yana nuna tsayin duka. An yi alamar polarity a saman saman. An ba da shawarar shimfidar tafin solder tare da takamaiman girma: tafin tsakiya na 1.50mm x 1.60mm don babban tafin, da tafin gefe biyu na 0.30mm x 1.60mm don sauran tashoshi. Duk girma suna da millimeters tare da haƙuri na ±0.2mm sai dai in an faɗi.
Fig.1-1 zuwa Fig.1-5 suna nuna saman, ƙasa, gefen, alamar polarity, da tsarin solder da aka ba da shawara.
3. Siffofin Lantarki da Hasken gani
3.1 Ma'anar Ma'auni
A yanayin gwaji IF=20mA da Ts=25°C, LED yana nuna waɗannan siffofi:
- Faɗin Rabin Bakan (Δλ):Yawanci 15nm.
- Wutar Gaba (VF):An rarraba zuwa ƙungiyoyi uku: B0 (1.8-2.0V), C0 (2.0-2.2V), D0 (2.2-2.4V). Ƙimar yau da kullun sun bambanta a cikin waɗannan jeri.
- Tsawon Raƙuman Ruwa mai Girma (λD):An rarraba zuwa ƙungiyoyi biyar wanda ya ƙunshi 562.5nm zuwa 575nm: A20 (562.5-565nm), B10 (565-567.5nm), B20 (567.5-570nm), C10 (570-572.5nm), C20 (572.5-575nm).
- Ƙarfin Hasken (IV):An rarraba zuwa ƙungiyoyi shida daga 12mcd zuwa 100mcd: B00 (12-18mcd), C00 (18-28mcd), D00 (28-43mcd), E00 (43-65mcd), F10 (65-80mcd), F20 (80-100mcd).
- Kusurwar Kallo (2θ1/2):Digiri 140 na yau da kullun.
- Wutar Baya (IR):10μA mafi girma a VR=5V.
- Juriya na Zafi (RTHJ-S):450°C/W mafi girma.
3.2 Matsakaicin Ƙaddara
| Ma'auni | Alama | Ƙididdiga | Naúrar |
|---|---|---|---|
| Rarrabawar Wutar | Pd | 72 | mW |
| Wutar Gaba | IF | 30 | mA |
| Wutar Gaba mafi Girma (Pulse) | IFP | 60 | mA |
| ESD (HBM) | ESD | 2000 | V |
| Zazzabi na Aiki | Topr | -40 zuwa +85 | °C |
| Zazzabi na Ajiye | Tstg | -40 zuwa +85 | °C |
| Zazzabi na Junction | Tj | 95 | °C |
Hakuri na ma'auni: VF ±0.1V, λD ±2nm, IV ±10%.
4. Lankwasa Siffofin Hasken gani na yau da kullun
Takardar bayani tana ba da lankwasa siffofi da yawa waɗanda aka auna a Ta=25°C sai dai in an faɗi:
4.1 Wutar Gaba da Wutar Gaba
Hoto 1-6 yana nuna wutar gaba a matsayin aikin wutar gaba. A 20mA, wutar gaba kusan 1.8-2.4V ya danganta da bin. Lankwasawa yana nuna siffar diode na yau da kullun mai tsauri.
4.2 Wutar Gaba da Ƙarfin Dangi
Hoto 1-7 yana nuna cewa ƙarfin dangi yana ƙaruwa da wutar gaba. A 20mA, ƙarfin dangi kusan 1.0 (daidaitacce). A 30mA (mafi girma), ƙarfi ya fi girma amma ana buƙatar taka tsantsan saboda iyakokin zafi.
4.3 Zazzabin Pin da Ƙarfin Dangi
Hoto 1-8 yana nuna cewa yayin da zazzabin yanayi ya tashi, ƙarfin dangi yana raguwa. A 100°C, ƙarfin yana faɗuwa zuwa kusan 0.8 na ƙimar a 25°C.
4.4 Zazzabin Pin da Wutar Gaba
Hoto 1-9 yana nuna lankwasawar ragewa: iyakar wutar gaba mai izini yana raguwa yayin da zazzabin pin ya tashi. A 100°C, mafi girman wutar shine kusan 10mA.
4.5 Wutar Gaba da Tsawon Raƙuman Ruwa mai Girma
Hoto 1-10 yana nuna canjin shuɗi kaɗan tare da ƙara wutar: a 20mA tsawon raƙuman ruwa yana kusa da 570nm, yana raguwa zuwa kusan 568nm a 30mA.
4.6 Ƙarfin Dangi da Tsawon Raƙuman Ruwa
Hoto 1-11 yana nuna rarraba bakan. Babban haske yana kusa da 570nm tare da faɗin rabin 15nm. Bakan yana da ƙunci kuma na yau da kullun ga LED masu kore-rawaya.
4.7 Tsarin Hasken haske
Hoto 1-12 yana nuna siffofin haskakawa. LED yana da babban kusurwar kallo na 140°, wanda ke da amfani ga aikace-aikacen alamomi waɗanda ke buƙatar ɗaukar hoto mai faɗi.
5. Bayani kan Marufi
5.1 Ƙayyadaddun Marufi
Ana yin marufin LED a cikin tef da reel tare da guda 4000 a kowane reel. Tef ɗin yana da faɗi 8mm da tazara 4mm. An yi alamar polarity a bayyane akan tef.
5.2 Girman Tef da Reel
Girman aljihun tef ɗin an tsara su don riƙe kunshin 3.2x1.6x0.7mm lafiya. Reel yana da diamita na waje 178±1mm, diamita na cibiya 60±1mm, da faɗin tef 8.0±0.1mm.
5.3 Bayani kan Lakabi
Kowane reel yana da lakabi tare da lambar sashi, lambar ƙayyadaddun, lambar kuri'a, lambar bin (ciki har da flux, bin chromaticity, wutar gaba, lambar tsawon raƙuman ruwa), adadi, da lambar kwanan wata.
5.4 Marufi mai karewa daga Damshi
Ana rufe reels a cikin jakar hana damshi tare da bushewa da katin nuna damshi. Ana lakabi jakar da taka tsantsan game da ESD da sanarwar matakin damshin hankali.
5.5 Abubuwan gwajin Dogaro da Yanayi
An gwada LEDs bisa ga ka'idojin JEDEC:
- Narkewar reflow (260°C max, 10s, 2 hawan keke)
- Hawan keke na zazzabi (-40°C zuwa 100°C, 100 hawan keke)
- Girgizar zafi (-40°C zuwa 100°C, 300 hawan keke)
- Ajiye a babban zazzabi (100°C, 1000h)
- Ajiye a ƙaramin zazzabi (-40°C, 1000h)
- Gwajin rayuwa (25°C, IF=20mA, 1000h)
Ka'idojin karɓa: babu gazawar da aka yarda daga cikin guda 22 a kowane gwaji.
5.6 Ka'idojin gazawa
Bayan gwajin dogaro, canje-canje masu zuwa ana ɗaukarsu gazawa:
- VF ya ƙaru sama da sau 1.1 na iyakar ƙayyadaddun sama.
- IR ya ƙaru sama da sau 2 na iyakar ƙayyadaddun sama.
- Hasken haske ya faɗi ƙasa da sau 0.7 na iyakar ƙayyadaddun ƙasa.
6. Umarnin Narkewar Solder SMT
6.1 Ma'aunin Narkewa na Reflow
Ana ba da shawarar yanayin narkewar solder don tabbatar da narkewar da ta dace ba tare da lalata LED ba. Muhimman ma'auni:
- Matsakaicin hawan (Tsmax zuwa Tp): mafi girma 3°C/s
- Preheat: 150°C zuwa 200°C na 60-120s
- Lokaci sama da 217°C: 60-150s
- Matsayin zazzabi mafi girma: 260°C, mafi girma 10s
- Matsakaicin sanyi: mafi girma 6°C/s
- Jimlar lokaci daga 25°C zuwa mafi girma: mafi girma mintuna 8
Bai kamata a yi narkewar reflow fiye da sau biyu ba. Idan fiye da sa'o'i 24 tsakanin matakan narkewar solder guda biyu, LEDs na iya ɗaukar damshi kuma su lalace.
6.2 Narkewa da Gyara da hannu
Narkewa da hannu: zazzabin ƙarfe ƙasa da 300°C, lokaci ƙasa da daƙiƙa 3, sau ɗaya kawai. Ya kamata a guji gyara; idan ya zama dole, yi amfani da ƙarfe mai kai biyu.
7. Tsare-tsare na Ajiye da Sarrafa
7.1 Yanda Ake Kula da Muhalli
Yanayin aiki ya kamata ya kasance da adadin sulfur ƙasa da 100PPM. Abubuwan halogen: Br<900PPM, Cl<900PPM, jimlar Br+Cl<1500PPM. Abubuwan da ke tashi (VOCs) na iya shiga cikin rufin silicone kuma su haifar da canza launi; guji mannaye da ke fitar da tururin kwayoyin halitta.
7.2 Sarrafa Injiniya
Yi amfani da tweezers a gefen; kar a taɓa ko danna ruwan tabarau na silicone kai tsaye. Ka guji damuwa na injiniya bayan narkewa. Kar a karkatar da PCB.
7.3 Yanayin Ajiye
| Yanayi | Zazzabi | Damshi | Lokaci |
|---|---|---|---|
| Kafin bude jakar | ≤30°C | ≤75% | Tsawon shekara 1 daga kwanan wata |
| Bayan bude jakar | ≤30°C | ≤60% | Sa'o'i 168 (kwanaki 7) |
| Gasawa | 60±5°C | - | ≥ sa'o'i 24 |
Idan katin nuna damshi ya nuna damshi mai yawa ko kuma lokacin ajiye ya wuce, ana buƙatar gasawa.
7.4 ESD da Tsarin Kewayawa
LEDs suna da hankali ga fitar da wutar lantarki (ESD) da matsanancin wutar lantarki (EOS). Ya kamata a aiwatar da matakan kariya na ESD masu dacewa. A cikin tsarin kewayawa, koyaushe haɗa da resistor mai iyakance wutar don hana wutar wuce iyakar ƙaddara. Dole ne a guji wutar baya domin tana iya haifar da ƙaura da lalacewa.
7.5 Tsaftacewa
Idan an buƙaci tsaftacewa, yi amfani da isopropyl alcohol. Kar a yi amfani da masu narkewa da za su iya lalata resin kunshin. Ba a ba da shawarar tsaftacewa da ultrasonic ba saboda yana iya lalata LED.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |