Teburin Abubuwan Ciki
- 1. Bayyani na Samfur
- 2. Binciken Ma'auni na Fasaha
- 2.1 Halaye na Wutar Lantarki
- 2.2 Halaye na Haske
- 2.3 Halaye na Zafi
- 3. Tsarin Rarrabuwa
- 3.1 Rarrabuwar Matsin Wutar Gaba
- 3.2 Rarrabuwar Fitar Lumen
- 3.3 Rarrabuwa na Launi
- 4. Binciken Lanƙwasa Aiki
- 4.1 Matsin Wutar Gaba vs. Halin Yanzu na Gaba (Hoto 1-6)
- 4.2 Halin Yanzu na Gaba vs. Ƙarfin Haske (Hoto 1-7)
- 4.3 Zafi vs. Ƙarfin Haske (Hoto 1-8)
- 4.4 Tasirin Haskaka (Hoto 1-10) da Bakan (Hoto 1-11)
- 5. Bayani na Injiniya da Tattara
- 5.1 Girman Kunshin
- 5.2 Polarity da Shirye-shiryen Siyarwa
- 6. Jagorar Haɗa da Siyarwa
- 6.1 Tsarin Siyarwa na Reflow
- 6.2 Siyarwa da Gyara da Hannu
- 6.3 Kariya Ta Musamman
- 7. Bayani na Tattara da oda
- 7.1 Ƙayyadaddun Tattara
- 7.2 Bayanin Lakabi
- 8. Shawarwarin Aikace-aikace
- 8.1 Aikace-aikace na Yau da Kullun
- 8.2 La'akari da Zane
- 9. Dogaro da Gwaji
- 9.1 Abubuwan Gwajin Dogaro
- 9.2 Sharuɗɗan Ajiya
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayyani na Samfur
Jerin RF-AL-C3535L2K1**-H2 shine LED farin mai ƙarfi wanda aka tsara don haskakawa gabaɗaya da aikace-aikacen haske na musamman. Yana amfani da guntun LED shuɗi wanda aka haɗe da fosfor don samar da haske fari tare da inganci mai girma da kyakkyawan fitar launi. Kunshin yana auna 3.45mm x 3.45mm x 2.65mm, yana mai da shi dacewa don ƙananan fitilu da shimfida mai yawan yawa. Abubuwa masu mahimmanci sun haɗa da gindin yumbu don kulawar zafi mai kyau, kusurwar kallo mai faɗi 120°, da bin ka'idojin RoHS. LED ɗin yana goyan bayan tuki mai ƙarfin halin yanzu har zuwa 2000 mA (kololuwa 3000 mA) kuma yana iya watsar da wutar har zuwa 6800 mW, yana ba da damar fitar lumen mai yawa a cikin mahalli masu buƙata.
2. Binciken Ma'auni na Fasaha
2.1 Halaye na Wutar Lantarki
Matsin wutar gaba (VF) a 350 mA yana cikin kewayon 2.6 V zuwa 3.4 V, tare da ƙima mai daidaitaccen kusan 3.0 V. Ana iya tuki LED ɗin tare da ci gaba da halin yanzu na gaba har zuwa 2000 mA, idan an kiyaye isasshen watsar zafi. An iyakance matsin wutar baya zuwa 5 V, kuma na'urar an ƙiƙa ta don ESD hankali na 2000 V (HBM). Wutar da ake watsarwa bai kamata ta wuce 6800 mW a kowane yanayin aiki ba.
2.2 Halaye na Haske
Fitar lumen tana bambanta da halin yanzu da rarrabuwar zafin launi. A 350 mA, yawan fitar yana 140–190 lm don rarrabuwar CCT daban-daban. A 700 mA, fitar ta ninka kusan (260–360 lm). Zaɓuɓɓukan Zafin Launi Mai Haɗe-haɗe (CCT) sun haɗa da 2700 K, 3000 K, 3500 K, 4000 K, 4500 K, 5000 K, 5700 K, da 6000 K. Ma'anar Fitar Launi (Ra) akalla 80. Kusurwar kallo (2θ1/2) ita ce 120°, tana ba da rarraba haske mai faɗi da daidaito.
2.3 Halaye na Zafi
Juriya na zafi daga haɗaɗɗiyar zuwa wurin siyarwa (RthJ‑S) yawanci 1.90 °C/W a 700 mA da 25°C muhalli. Wannan ƙarancin juriya na zafi yana tabbatar da ingantaccen canja wurin zafi zuwa PCB. Matsakaicin zafin haɗaɗɗiyar shine 125°C. Tsarin zafi mai dacewa yana da mahimmanci don kiyaye dogaro da hana raguwar lumen.
3. Tsarin Rarrabuwa
3.1 Rarrabuwar Matsin Wutar Gaba
A 350 mA, ana rarraba matsin wutar gaba zuwa rarrabuwa huɗu: F0 (2.6–2.8 V), G0 (2.8–3.0 V), H0 (3.0–3.2 V), da I0 (3.2–3.4 V). Wannan yana ba abokan ciniki damar zaɓar LED ɗin da suka dace da VF don tsarin layi ko jeri.
3.2 Rarrabuwar Fitar Lumen
Fitar lumen a 350 mA an rarraba su azaman FC6 (140–150 lm), FC7 (150–160 lm), FC8 (160–170 lm), FC9 (170–180 lm), da FD1 (180–190 lm). Akwai rarrabuwa mafi girma don CCT ɗaya, yana ba da damar rarrabuwa ta tsauri don fitar haske iri ɗaya.
3.3 Rarrabuwa na Launi
Ga kowane CCT mai suna (misali, 2700K, 3000K, da sauransu), an ƙara raba LED ɗin zuwa ƙananan rarrabuwa (misali, 27A, 27B, 27C, 27D) bisa ga daidaitattun x/y na CIE 1931. Tebur ɗin da aka bayar sun lissafa iyakoki daidai na daidaitattun x/y. Wannan yana tabbatar da daidaiton bayyanar launi a tsakanin kayan aiki.
4. Binciken Lanƙwasa Aiki
4.1 Matsin Wutar Gaba vs. Halin Yanzu na Gaba (Hoto 1-6)
Lanƙwasa tana nuna dangantaka kusan madaidaiciya tsakanin halin yanzu na gaba (0–1600 mA) da matsin wutar gaba (2.6–3.3 V). A manyan halin yanzu, gangaren tana ƙaruwa kaɗan saboda zafi da juriya na jeri.
4.2 Halin Yanzu na Gaba vs. Ƙarfin Haske (Hoto 1-7)
Ƙarfin haske yana ƙaruwa da halin yanzu, amma ba a layi ɗaya ba. A 350 mA, ƙarfin haske yana kusan 1.0, kuma a 1400 mA yana kaiwa kusan 3.5. Ingantaccen yana raguwa a manyan halin yanzu saboda tasirin zafi da sake haɗa wutar da ba ta haskaka ba.
4.3 Zafi vs. Ƙarfin Haske (Hoto 1-8)
Yayin da zafin wurin siyarwa (Ts) ya tashi daga 25°C zuwa 125°C, ƙarfin haske yana raguwa da kusan 30%. Wannan raguwar zafi dole ne a yi la'akari da shi a cikin ƙirar tsarin don kiyaye fitar lumen da ake buƙata.
4.4 Tasirin Haskaka (Hoto 1-10) da Bakan (Hoto 1-11)
Tsarin haskaka shine Lambertian tare da rabin kusurwa 120° (FWHM). Rarraba bakan yana nuna kololuwar shuɗi kusan 450 nm da babban fitar fosfor daga 500–700 nm, kamar yadda yake a yawancin LED farin tare da Ra>80.
5. Bayani na Injiniya da Tattara
5.1 Girman Kunshin
LED ɗin yana cikin kunshin yumbu 3.45 mm x 3.45 mm tare da tsayi na 2.65 mm. Gani daga ƙasa yana nuna faifan wutar lantarki guda biyu (anode da cathode) tare da alamar polarity. Gani daga sama shine ruwan tabarau na silicone mai haske. Shirye-shiryen siyarwa suna ba da shawarar faifan ƙasa na PCB don ingantaccen watsar zafi da kwanciyar hankali na injiniya.
5.2 Polarity da Shirye-shiryen Siyarwa
Ana nuna polarity a kan kunshin kuma dole ne a kiyaye shi yayin haɗawa. Shirin siyarwa da aka ba da shawara yana tabbatar da daidaitaccen tafiyar zafi kuma yana guje wa gajerun hanyoyi. Duk girma suna cikin millimeters tare da haƙuri na ±0.2 mm sai dai in an ambata.
6. Jagorar Haɗa da Siyarwa
6.1 Tsarin Siyarwa na Reflow
Tsarin reflow da aka ba da shawara yana da yankin preheat na 150–200°C na tsawon 60–120 seconds, ƙimar hawan ≤3°C/s, lokacin sama da 217°C (TL) har zuwa 60 seconds, da kuma matsakaicin zafi 260°C na ≤10 seconds. Ƙimar sanyaya bai kamata ta wuce 6°C/s ba. Kodayaushe ana ba da izinin zagayowar reflow biyu kawai.
6.2 Siyarwa da Gyara da Hannu
Idan siyarwa da hannu ya zama dole, dole ne zafin ƙarfen ya kasance ƙasa da 300°C kuma lokacin siyarwa ƙasa da 3 seconds, ana yi sau ɗaya kawai. Ya kamata a guji gyara; idan ba zai yuwu ba, yi amfani da ƙarfe mai kai biyu kuma tabbatar da cewa ba a lalata LED ɗin ba.
6.3 Kariya Ta Musamman
Ruwan tabarau na silicone yana da laushi; ka guji matsin injiniya a saman saman. Yi amfani da filato a gefuna. Kada ka sa LED a kan PCBs da suka karkace. Bayan siyarwa, kada ka karkace ko yi girgiza har sai an sanyaya zuwa zafin daki. Abubuwan sulfur a cikin kayan da ke kewaye dole ne su kasance ƙasa da 100 ppm; an ayyana iyakokin bromine da chlorine don hana lalacewa da canza launi.
7. Bayani na Tattara da oda
7.1 Ƙayyadaddun Tattara
Ana kawo LED ɗin akan tef da rel: 1000 guda kowane rel. Tef ɗin yana da girma 4.0 mm tazara, 12.0 mm faɗi, tare da aljihuna 100 da ba kowa a duka jagora da ja da baya. Girman rel: 178 mm diamita, 14.0 mm rami. An bayar da jakar shingen danshi da lakabi.
7.2 Bayanin Lakabi
Kowane lakabi ya haɗa da lambar sashi, lambar ƙayyadaddun, lambar kuri'a, lambar rarrabuwa don lumen (Φ), rarrabuwar launi (XY), rarrabuwar matsin wutar gaba (VF), yawa, da lambar kwanan wata. Wannan yana tabbatar da gano hanya.
8. Shawarwarin Aikace-aikace
8.1 Aikace-aikace na Yau da Kullun
LED ɗin ya dace da fitilun faɗakarwa, fitilun ƙasa, fitilun bango, fitilun haske, fitilun titi, haskakawar shuka, haskakawar shimfidar wuri, fitilun hoto na mataki, da kuma haskakawar cikin gida ta kasuwanci da gidaje (otal, kasuwa, ofisoshi, gidaje).
8.2 La'akari da Zane
Gudanar da zafi yana da mahimmanci. Yi amfani da PCB mai isassun hanyoyin zafi da PCB mai ƙarfe (MCPCB) don ƙirar manyan halin yanzu. Ko da yaushe haɗa da resistors masu iyakance halin yanzu ko direbobi masu dindindin. Ka guji matsin wutar baya. Yi la'akari da lanƙwasa raguwa don tabbatar da zafin haɗaɗɗiyar yana ƙasa da 125°C. Don jeri na parallel, yi amfani da rarrabuwar VF da suka dace don hana rashin daidaituwar halin yanzu.
9. Dogaro da Gwaji
9.1 Abubuwan Gwajin Dogaro
LED ɗin ya ci nasarar siyarwa na reflow (260°C, sau 2), girgizar zafi (-40°C zuwa 100°C, 1000 cycles), ajiyar zafi mai girma (100°C, 1000 h), ajiyar zafi mara nauyi (-40°C, 1000 h), gwajin rayuwa (350 mA a 25°C, 1000 h), da gwajin rayuwa mai zafi da danshi mai girma (60°C/90% RH, 350 mA, 1000 h). Sharuɗɗan karɓa: kiyaye fitar lumen ≥80%, babu buɗewa/gajeren kewaye ko kyalkyali.
9.2 Sharuɗɗan Ajiya
Kafin buɗe jakar da aka rufe: ajiye a ≤30°C, ≤75% RH, a cikin watanni 6. Bayan buɗewa: ≤30°C, ≤60% RH, a cikin sa'o'i 168. Idan aka wuce, gasa a 60°C ±5°C,<5% RH na tsawon ≥24 hours. Dole ne a kiyaye kariyar ESD a duk lokacin riƙewa.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |