Table of Contents
- 1. Product Overview
- 1.1 Main Features
- 1.2 Target Applications
- 2. Outline and Mechanical Dimensions
- 3. Absolute Maximum Ratings and Characteristics
- 3.1 Electrical Ratings
- 3.2 Thermal and Environmental Ratings
- 4. Photoelectric Characteristics
- 4.1 Light Output
- 4.2 Spectral and Electrical Characteristics
- 5. Analysis of Typical Performance Curves
- 5.1 Spectral Distribution
- 5.2 Radiation Pattern
- 5.3 Current vs. Voltage (I-V Curve)
- 5.4 Current vs. Luminous Flux
- 5.5 Thermal Performance
- 5.6 Current vs. Dominant Wavelength
- 6. Binning and Classification System
- 6.1 Red LED Binning (R1 to R5)
- 6.2 Green LED Binning (G1 to G7)
- 6.3 Blue LED Binning (B1 to B4)
- 7. Soldering and Assembly Guide
- 7.1 Reflow Soldering Temperature Profile
- 7.2 Manual Soldering
- 7.3 Key Assembly Precautions
- 8. Recommended PCB Pad Layout
- 9. Tape and Reel Packaging Specification
- 10. Reliability and Certification Testing
- 10.1 Test Conditions and Results
- 10.2 Failure Criteria
- 11. Application Design Considerations
- 11.1 Drive Circuit Design
- 11.2 Thermal Management
- 11.3 Optical Design
- 12. Comparison and Product Positioning
- 13. Frequently Asked Questions (Based on Technical Data)
- 14. Practical Design Example: RGB Ambient Light
- 15. Technical Background and Trends
1. Product Overview
LTPL-P033RGB is a high-power, high-efficiency, ultra-compact solid-state light source. It combines the advantages of long lifespan and high reliability of light-emitting diodes with a brightness level sufficient to replace traditional lighting technologies. This device provides designers with great freedom to create innovative lighting solutions in a wide range of application fields.
1.1 Main Features
- High-power LED light source
- Instantaneous luminescence (less than 100 nanoseconds)
- Low-voltage DC drive
- Low Thermal Resistance Package
- RoHS Compliant, Lead-Free
- Compatible with lead-free reflow soldering process
1.2 Target Applications
This LED is designed for a variety of lighting applications, including but not limited to:
- Interior reading lights for automobiles, buses, and aircraft.
- Portable lighting, such as flashlights and bicycle lights.
- Architectural Lighting: Downlights, Guide Lights, Cove Lighting, Under-shelf Lighting, Task Lighting
- Decorative and Entertainment Lighting
- Outdoor Lighting: Bollard Lights, Security Lights, Garden Lights
- Signal Applications: Traffic Lights, Beacons, Railroad Crossing Lights
- Edge-Lit Signs for Exit Indicators and Point-of-Sale Displays
- General indoor and outdoor commercial and residential building lighting
2. Outline and Mechanical Dimensions
This device is housed in a compact surface-mount package. Unless otherwise specified, all critical dimensions are provided in the datasheet with a standard tolerance of +/- 0.2 mm. The mechanical drawing indicates the package footprint, pin locations, and overall height, which are critical for PCB layout and thermal management design.
3. Absolute Maximum Ratings and Characteristics
All ratings are specified at an ambient temperature (Ta) of 25°C. Exceeding these limits may cause permanent damage to the device.
3.1 Electrical Ratings
- Forward Current (IF)): All colors (red, green, blue) are 150 mA (continuous).
- Forward Pulse Current (IFP)): All colors are at 300 mA (pulse). Conditions: Duty cycle 1/10, pulse width ≤10μs.
- Power consumption (PD)): Red: 360 mW; Green: 540 mW; Blue: 540 mW.
3.2 Thermal and Environmental Ratings
- Operating Temperature Range (Topr)): -30°C to +85°C.
- Storage temperature range (Tstg)): -40°C to +100°C.
- Maximum Junction Temperature (Tj)): 125°C.
Important Note:Avoid prolonged operation under reverse voltage conditions. It is strongly recommended to follow the provided derating curve when operating near the maximum ratings to ensure normal and reliable LED operation.
4. Photoelectric Characteristics
Typical performance parameters are measured under the conditions of Ta=25°C, IF=150mA.
4.1 Light Output
- Luminous Flux (Typical): Red: 21 lm; Green: 50 lm; Blue: 9 lm. Luminous flux is the total light output measured using an integrating sphere.
- Luminous Intensity (Typical, for reference): Red: 6.8 cd; Green: 12.5 cd; Blue: 3.0 cd.
4.2 Spectral and Electrical Characteristics
- Dominant Wavelength: Red: 610-630 nm; Green: 515-535 nm; Blue: 450-470 nm.
- Forward Voltage (VF)): Red: 1.5-2.6 V; Green: 2.8-3.8 V; Blue: 2.8-3.8 V.
- Viewing Angle: 120 degrees (typical for all colors).
Test Standard:Luminous flux, dominant wavelength, and forward voltage measurements refer to the CAS-140B standard.
5. Analysis of Typical Performance Curves
The datasheet provides several key charts that are crucial for circuit and thermal design.
5.1 Spectral Distribution
Figure 1 shows the relationship between the relative spectral intensity and wavelength for each color. This curve is crucial for understanding color purity and its potential applications in color mixing systems.
5.2 Radiation Pattern
Figure 2 shows the spatial radiation (intensity) pattern, confirming its wide viewing angle of 120 degrees. For this type of package, the pattern is typically Lambertian.
5.3 Current vs. Voltage (I-V Curve)
Figure 3 plots the forward current versus forward voltage for each color. Compared to green/blue LEDs (typical ~3.2V-3.4V at 150mA), red LEDs show a lower forward voltage (typical ~2.0V at 150mA). This is a key parameter for driver design, as each color channel in an RGB system requires a different drive voltage or current-limiting resistor.
5.4 Current vs. Luminous Flux
Figure 4 shows the relationship between forward current and relative luminous flux. Within the normal operating range, the output is typically linear with current, but at extremely high currents, efficiency may decrease due to effects such as junction temperature rise.
5.5 Thermal Performance
Figure 5 is one of the most important charts, showing the relationship between relative luminous flux and board temperature. It serves as a derating curve. Output decreases as temperature increases. The note states that this data is based on over 80% pad coverage to ensure good thermal contact and recommends not driving the LED when the board temperature exceeds 85°C to maintain performance and lifetime.
5.6 Current vs. Dominant Wavelength
Figure 6 shows how the dominant wavelength shifts with forward current. Typically, the wavelength increases slightly with current due to junction heating and other semiconductor physics effects. This is very important for applications with strict color requirements.
6. Binning and Classification System
LEDs are binned according to their luminous flux output at 150mA to ensure consistency.
6.1 Red LED Binning (R1 to R5)
The binning range is from R1 (18-21 lm) to R5 (30-33 lm).
6.2 Green LED Binning (G1 to G7)
The binning range is from G1 (35-39 lm) to G7 (59-63 lm).
6.3 Blue LED Binning (B1 to B4)
The binning range is from B1 (6-9 lm) to B4 (15-18 lm).
A +/-10% tolerance is applied to each luminous flux bin. The bin code is marked on each package bag for traceability.
7. Soldering and Assembly Guide
7.1 Reflow Soldering Temperature Profile
The device is compatible with lead-free reflow soldering. A detailed temperature-time profile is provided:
- Peak temperature (TP)): maximum 260°C.
- Time above 217°C (TL)): 60-150 seconds.
- Time within ±5°C of peak temperature (tP)): Maximum 5 seconds.
- Preheating: 150-200°C, kwa sekunde 60-180.
- Kasi ya kupanda joto: hadi 3°C/sekunde (kutoka TSmaxTo TP).
- Cooling rateMaximum 6°C/s.
- Total cycle timeFrom 25°C to peak temperature, maximum 8 minutes.
7.2 Manual Soldering
If manual soldering is necessary, the recommended conditions are a maximum soldering iron temperature of 350°C, a maximum of 2 seconds per solder joint, and only one attempt.
7.3 Key Assembly Precautions
- All temperature specifications refer to the top surface of the package body.
- The temperature profile may need to be adjusted according to specific solder paste characteristics.
- Rapid cooling (quenching) from the peak temperature is not recommended.
- Always use the lowest soldering temperature that achieves reliable solder joints.
- Device performance is not guaranteed if assembled using the dip soldering method.
8. Recommended PCB Pad Layout
Detailed pad design drawings are provided, with all dimensions in millimeters. This design ensures proper solder fillet formation and achieves electrical isolation between the anode/cathode pads and any thermal pads or board metallization. Adhering to this layout is crucial for mechanical stability, electrical performance, and optimal heat transfer from the LED chip to the PCB.
9. Tape and Reel Packaging Specification
LEDs are supplied in tape and reel format, suitable for automated assembly.
- Reel size: 7 inches.
- Quantity: 1000 pieces per full tray. Minimum packaging quantity for the remainder is 500 pieces.
- Bag Sealing: Empty component bags are sealed with top cover tape.
- Quality: A maximum of two consecutive missing LEDs is allowed.
- Standard: Packaging complies with EIA-481-1-L23 specification.
10. Reliability and Certification Testing
Extensive reliability testing has been conducted on the sample batch.
10.1 Test Conditions and Results
Twenty-two samples were tested under each condition, with zero failures reported:
- Rayuwar aiki mai zafi/ sanyi/ zafin daki (kowanne awa 1000).
- Rayuwar ajiya mai zafi/ sanyi (awa 500-1000).
- Damp heat (85°C/85% RH, 500 hours).
- Temperature cycling (-40°C to 100°C, 100 cycles).
- Thermal shock (-40°C to 100°C, 100 cycles).
10.2 Failure Criteria
If, after testing, during measurement at IF=150mA condition, the device exceeds any of the following limits, it shall be considered a failure:
- Forward Voltage (Vf)> 其初始值的110%。
- 光通量<< 其初始值的70%。
11. Application Design Considerations
11.1 Drive Circuit Design
Since red (Vflower) and green/blue (Vf(Relatively high) The forward voltage of LEDs varies. A typical RGB driver will use independent current-limiting circuits or a constant-current driver with separate channels. The maximum continuous current for each color is 150mA. For pulse operation (e.g., PWM dimming), ensure the pulse parameters remain within the IFP rating.
11.2 Thermal Management
Effective heat dissipation is crucial. The data in Figure 5 clearly shows that output decreases as temperature rises. To maintain brightness and lifespan:
- Use the recommended pad layout with high thermal conductivity.
- When designing the PCB, provide sufficient copper area (thermal pad) connected to the LED's thermal path.
- Consider using thermal vias to transfer heat to inner layers or the backside of the board.
- In the final application, if driven with high current or in a high-temperature environment, ensure sufficient airflow or other cooling mechanisms.
- Monitor the circuit board temperature to avoid exceeding 85°C.
11.3 Optical Design
The 120-degree viewing angle provides a wide and uniform beam, suitable for general lighting and signage. For a focused beam, secondary optical elements (lenses or reflectors) are required. Designers should consider the different luminous intensities of each color when creating white light or specific color mixes.
12. Comparison and Product Positioning
LTPL-P033RGB is positioned as a versatile high-power RGB LED, suitable for a wide range of applications requiring mixed-color or single-color output. Its main advantages include standardized packaging, wide viewing angle, clear binning structure to ensure consistency, and robust specifications suitable for reliable manufacturing (reflow compatibility, tape and reel). It is designed to be a workhorse component in solid-state lighting designs replacing older technologies.
13. Frequently Asked Questions (Based on Technical Data)
Q: Can I drive all three colors (RGB) using the same constant voltage source and resistor?
A: This is not the optimal solution. The forward voltage of the red LED (approximately 2.0V) is significantly lower than that of the green/blue LEDs (approximately 3.2V). Using a single voltage requires different resistor values for each channel to achieve the same 150mA current. It is recommended to use independent constant current drivers or PWM channels for control and color mixing.
Q: What is the main reason for the decrease in LED brightness over time?
A: The main reason is high junction temperature. Operating an LED above the recommended temperature range (see Figure 5) accelerates the aging process of the semiconductor material and phosphor (if present), leading to a permanent reduction in light output. Proper thermal management is the most critical factor for long-term reliability.
Q: How to interpret the luminous flux binning code?
A: The code printed on the packaging bag (e.g., R3, G5, B2) tells you the guaranteed minimum and maximum light output range of that specific LED at 150mA. This allows designers to select brightness-matched LEDs for multi-LED luminaires to achieve a uniform appearance, or to guarantee a minimum light output for their design.
Q: Is this LED suitable for outdoor use?
A: The operating temperature range (-30°C to +85°C) and successful passing of the damp heat test (85°C/85% RH) indicate its robustness against environmental factors. However, for long-term outdoor exposure, the LED itself must be properly encapsulated or placed within a luminaire to provide protection against moisture, UV radiation, and physical damage, as the LED package itself is not waterproof.
14. Practical Design Example: RGB Ambient Light
Scenario:Design a microcontroller-based RGB ambient light with adjustable color and brightness.
Implementation Plan:
1. Driver:Use a 3-channel constant-current LED driver IC or three independent MOSFETs controlled by the PWM output of the MCU. Set the current limit per channel to 150mA.
2. Power supply:Provide a sufficiently high and stable DC voltage to accommodate the maximum Vf(Blue/green approximately 3.8V maximum) plus the voltage drop of the current regulator.
3. Thermal Management:Mount the LED on a PCB with a large area of copper pour (connected to the thermal pad). Consider adding a small heatsink to the back of the PCB if a high duty cycle is used.
4. Control:MCU can independently adjust the PWM duty cycle of each color channel (red, green, blue) from 0% to 100%. This allows for the creation of millions of colors by mixing the output of the three primary colors at different intensities.
5. Optics:Use a diffusing lens or cover above the LED to blend the three color points into a single, uniform area of light.
15. Technical Background and Trends
A Light Emitting Diode (LED) is a semiconductor device that emits light when an electric current passes through it. The color of the light is determined by the energy band gap of the semiconductor material used. The LTPL-P033RGB uses separate chips for red (likely based on AlInGaP material) and green/blue (based on InGaN material), packaged within a single housing. The development trend for power LEDs continues towards higher efficiency (more lumens per watt), higher color rendering, higher reliability, and lower cost. This device represents a mature, cost-effective solution for applications requiring versatile color output without needing the ultimate efficiency of the latest monochromatic high-power LEDs.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Is Important |
|---|---|---|---|
| Luminous Efficacy | lm/W | The luminous flux emitted per watt of electrical power; higher values indicate greater energy efficiency. | Directly determines the energy efficiency rating and electricity cost of the luminaire. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether a light fixture is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | The angle at which the light intensity drops to half, determining the beam's width. | Affects the illumination range and uniformity. |
| Correlated Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to restore the true color of an object, Ra≥80 is recommended. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | A quantitative indicator of color consistency; the smaller the step number, the better the color consistency. | Ensure no color difference among the same batch of luminaires. |
| Dominant Wavelength | nm (nanometer), misali 620nm (ja) | Rangi ya LED zenye rangi zinazolingana na thamani ya urefu wa wimbi. | Kuamua rangi ya LED moja kama nyekundu, manjano, kijani, n.k. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Display the intensity distribution of light emitted by the LED across various wavelengths. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbol | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf, and the voltage adds up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Matsakaicin ƙarfin lantarki na bugun jini (Pulse Current) | Ifp | Peak current that can be sustained for a short period, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to prevent overheating and damage. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | The circuit must be protected against reverse polarity or voltage surges. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires a more robust thermal design; otherwise, the junction temperature will increase. |
| ESD Immunity | V (HBM), e.g., 1000V | The higher the ESD immunity rating, the more resistant the device is to electrostatic damage. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for brightness to drop to 70% or 80% of its initial value. | Directly defines the "lifetime" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Deterioration of packaging materials due to prolonged high temperatures. | May lead to decreased brightness, color shift, or open-circuit failure. |
IV. Packaging and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Packaging Type | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC tahan panas baik, biaya rendah; keramik pendinginan unggul, umur panjang. |
| Struktur chip | Face-up, Flip Chip | Chip electrode arrangement method. | Flip Chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Covered on the blue light chip, partially converted into yellow/red light, mixed into white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical design | Plane, Microlens, Total Internal Reflection | Optical structure on the packaging surface, controlling light distribution. | Determine the beam angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Binning Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Classification | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for the same batch of products. |
| Voltage binning | Codes such as 6W, 6X | Group by forward voltage range. | Facilitates driver matching and improves system efficiency. |
| Color binning. | 5-step MacAdam Ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven color within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Grouped by color temperature, each group has a corresponding coordinate range. | To meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standards/Testing | Popular Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Record brightness attenuation data under constant temperature conditions over a long period of illumination. | Used to estimate LED lifetime (in conjunction with TM-21). |
| TM-21 | Standard for Life Projection | Projecting lifetime under actual use conditions based on LM-80 data. | Provide scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covers optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure products are free from hazardous substances (e.g., lead, mercury). | Market access requirements for entering international markets. |
| ENERGY STAR / DLC | Energy Efficiency Certification | Energy Efficiency and Performance Certification for Lighting Products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |