Zaɓi Harshe

Takardar Bayanin Fasaha ta SMD Flash LED LTPL-C0677WPYB - Haske Mai Tsananin Walƙiya - Farin Haske - 1000mA - 6.3W Pulse - Takardar Fasaha ta Turanci

Cikakkiyar takardar bayanin fasaha don babban ƙarfin SMD flash LED LTPL-C0677WPYB. Cikakkun bayanai sun haɗa da halayen lantarki/na gani, girman fakitin, jagororin haɗa ƙarfe ta hanyar reflow, bayanan binning, da bayanan aikace-aikace.
smdled.org | PDF Size: 0.5 MB
Matsayi: 4.5/5
Matsayin Ku
Kun riga kun yi matsayin wannan takarda
Murfin Takardar PDF - Takardar Bayanin Fasaha ta SMD Flash LED LTPL-C0677WPYB - Haske Mai Tsananin Walƙiya - Farin Haske - 1000mA - 6.3W Pulse - Takardar Fasaha ta Turanci

1. Bayyani Game da Samfur

LTPL-C0677WPYB ƙaramin LED ne mai ƙarfi na SMD (Na'urar Haɗawa ta Surface-Mount) wanda aka ƙera musamman a matsayin tushen hasken walƙiya. Babban manufar ƙirarsa ita ce samar da fitowar haske mai matuƙar ƙarfi a cikin ƙaramin siffa. Wannan yana ba da damar ɗaukar hotuna mafi girman ƙuduri a cikin yanayin haske na muhalli kaɗan kuma yana faɗaɗa kewayon walƙiya mai tasiri don na'urorin daukar hoto.

1.1 Siffofi Masu Muhimmanci

1.2 Aikace-aikacen Manufa

2. Ma'auni na Fasaha: Cikakken Fassarar Manufa

Wannan sashe yana ba da cikakken bincike kan iyakokin aiki da halayen aikin LED a ƙarƙashin ƙayyadaddun yanayi.

2.1 Matsakaicin Ƙimar Ƙimar Gabaɗaya

Waɗannan ƙimar suna ayyana iyakokin damuwa waɗanda sama da su lalacewar dindindin na na'urar na iya faruwa. Ba a ba da shawarar aiki a ko kusa da waɗannan iyakokin na tsawon lokaci, saboda zai iya shafar amincin.

2.2 Halayen Lantarki da Na Gani

Waɗannan su ne ma'auni na aikin al'ada da aka auna a ƙarƙashin daidaitattun yanayin gwaji (Ta=25°C, bugun jini na 300ms).

3. Bayanin Tsarin Binning

Don tabbatar da daidaito a cikin samarwa, ana rarraba LED bisa ma'auni masu mahimmanci na aiki. LTPL-C0677WPYB yana amfani da tsarin binning don juyin haske da ƙarfin gaba.

3.1 Binning na Juyin Haske

Ana rarraba LED zuwa kwandon bins bisa ga ƙimar hasken da aka auna a 1000mA.

3.2 Binning na Ƙarfin Gaba

Hakanan ana rarraba LED bisa ga faɗuwar ƙarfin gaba a 1000mA.

Wannan binning yana ba masu ƙira damar zaɓar LED tare da kaddarorin lantarki da na gani masu kama da juna don takamaiman aikace-aikacensu, yana tabbatar da aiki iri ɗaya a cikin ƙirar LED da yawa.

4. Binciken Lanƙwasa Aiki

Takardar bayanin tana ba da lanƙwasa halaye da yawa waɗanda ke nuna halayen na'urar a ƙarƙashin yanayi daban-daban. Duk bayanan alaƙa sun dogara ne akan LED da aka ɗora akan PCB 2cm x 2cm na Core Metal (MCPCB) wanda ke aiki azaman mai kwantar da zafi.

4.1 Rarraba Ƙarfin Bakan Dangi

Lanƙwasa bakan yana nuna ƙarfin hasken da aka fitar a tsawon tsayin daban-daban. Ga LED farin kamar wannan (ta amfani da fasahar InGaN tare da shafi na phosphor), bakan yawanci yana nuna kololuwar shuɗi daga guntu da mafi faɗin fitarwa rawaya/kore/ja daga phosphor, haɗuwa don samar da farin haske.

4.2 Tsarin Radiation

Zanen polar (Halayen Radiation) yana wakiltar kusurwar dubawa ta al'ada ta 120° a zahiri, yana nuna yadda ƙarfin haske ke rarrabawa ta sarari daga LED.

4.3 Ƙarfin Gaba vs. Juyin Haske Dangi

Wannan lanƙwasa yana nuna cewa fitar da haske ba ya daidai daidai da ƙarfin halin yanzu, musamman a manyan igiyoyin ruwa inda inganci zai iya raguwa saboda ƙarin tasirin zafi.

4.4 Ƙarfin Gaba vs. Canjin Zafin Launi Mai Alaƙa (CCT)

Wannan jadawali yana da mahimmanci kamar yadda yake nuna yadda farin batu (zafin launi) na LED ke canzawa tare da tuƙi na tuƙi. Don aikace-aikacen walƙiya, rage canjin CCT yana da mahimmanci don daidaitaccen bayar da launi a cikin hotuna.

4.5 Lanƙwasa Rage Ƙarfin Gaba

Watakila mafi mahimmancin lanƙwasa don ƙira mai aminci, yana nuna matsakaicin ƙarfin gaba na bugun jini da aka halatta a matsayin aiki na zafin muhalli. Yayin da zafin jiki ya karu, matsakaicin amintaccen halin yanzu yana raguwa don hana zafin mahada ya wuce 125°C. Dole ne a bi wannan lanƙwasa sosai don dogon lokacin aminci.

5. Bayanin Injiniya da Fakitin

5.1 Girman Fakitin

LED yana zuwa cikin takamaiman fakitin SMD. Duk girmansu suna cikin milimita (mm) tare da juriya na gabaɗaya na ±0.1mm sai dai idan an lura daban. Fakitin yana da ruwan tabarau Yellow/White wanda ke fitar da farin haske na tushen InGaN. An ba da cikakkun zane-zane masu girma a cikin takardar bayanin don ƙirar sawun PCB.

5.2 Tsarin Pad Haɗin PCB da Aka Ba da Shawara

An ba da shawarar tsarin ƙasa (sawu) don PCB don tabbatar da haɗin ƙarfe daidai da sarrafa zafi. Shawarar ta haɗa da matsakaicin kauri na stencil na 0.10mm don aikace-aikacen manna.

5.3 Ganewar Polarity

Alamun polarity na LED na SMD na al'ada suna aiki (yawanci alamar cathode akan fakitin). Dole ne a duba zanen takardar bayanin don ainihin alama akan wannan takamaiman sashi.

6. Jagororin Haɗa Ƙarfe da Taro

6.1 Shawarar Bayanin Martaba IR Reflow (Tsarin Ba Mai Gubar)

LED ya dace da haɗa ƙarfe maras gubar. An ƙayyadadde cikakken bayanin martaba, daidai da J-STD-020D, gami da:

Mahimman Bayanin Kula:Ba a ba da shawarar tsarin sanyaya mai sauri. Mafi ƙarancin zafin haɗa ƙarfe wanda ke cimma haɗin gwiwa mai aminci koyaushe yana da kyawawa don rage damuwa na zafi akan LED. Ba a garanti na'urar idan an tattara ta ta hanyoyin haɗa ƙarfe na tsoma.

6.2 Tsaftacewa

Idan tsaftacewa ya zama dole bayan haɗa ƙarfe, kawai yakamata a yi amfani da takamaiman sinadarai. Ana iya nutsar da LED a cikin barasa na ethyl ko isopropyl a zafin jiki na al'ada na ƙasa da minti ɗaya. Yin amfani da sinadarai da ba a ƙayyade ba na iya lalata kayan fakitin ko na'urorin gani.

7. Marufi da Gudanarwa

7.1 Ƙayyadaddun Tepe da Reel

Ana samar da LED a cikin daidaitaccen tepe mai ɗaukar kaya a kan reels don haɗawa ta atomatik zaɓi-da-sanya. Mahimman ƙayyadaddun sun haɗa da:

An ba da cikakkun zane-zane masu girma na duka tepe mai ɗaukar kaya da reel a cikin takardar bayanin.

8. Shawarwari na Aikace-aikace da La'akari da Ƙira

8.1 Da'irori na Aikace-aikacen Al'ada

Wannan babban walƙiya na LED yana buƙatar da'irar direba na musamman. Aiwatar da al'ada suna amfani da wutar lantarki mai sauya yanayi (kamar mai haɓaka haɓakawa) don samar da babban bugun jini daga batir mai ƙarancin ƙarfin lantarki (misali, Li-ion 3.7V). Dole ne direba ya iya isar da gajerun bugun jini masu ƙarfi (har zuwa 1500mA na 50ms ko ƙasa) yayin sarrafa ƙarfin shiga da samar da kariya fiye da kima.

8.2 Gudanar da Zafi

Ingantaccen nutsewar zafi yana da mahimmanci. Ko da a cikin gajerun bugun jini, an samar da zafi mai mahimmanci. Shawarar ɗora LED akan MCPCB 2cm x 2cm ita ce ƙaramin jagora. Don aikace-aikacen babban aiki ko aiki a cikin manyan yanayin zafi na muhalli, ƙarin sarrafa zafi (babban yanki na tagulla na PCB, vias na zafi, ko heatsink na waje) yana da mahimmanci don kiyaye zafin mahada cikin iyakoki masu aminci, kamar yadda aka ayyana ta hanyar lanƙwasa ragewa.

8.3 Ƙirar Gani

Kusurwar dubawa ta 120° tana ba da haske mai faɗi. Don aikace-aikacen da ke buƙatar ƙara mai da hankali (misali, don ƙara tazarar jefa), ana iya sanya na'urar gani ta biyu (mai nuni ko ruwan tabarau) akan LED. Ƙaramin girman mai fitarwa yana da fa'ida don samun sarrafa gani mai ƙarfi.

9. Kwatancen Fasaha da Bambance-bambance

Yayin da ba a ba da kwatancen kai tsaye tare da wasu samfura a cikin wannan takardar bayanin ta tsaye ba, za a iya ƙididdige mahimman bambance-bambancen LTPL-C0677WPYB daga ƙayyadaddunsa:

10. Tambayoyin da ake yawan yi (Dangane da Ma'auni na Fasaha)

10.1 Shin Zan iya fitar da wannan LED tare da ƙarfin halin yanzu na 1000mA DC akai?

Amsa:A'a. Matsakaicin Ƙimar Ƙimar Gabaɗaya don ƙarfin gaba na DC shine 350 mA. Ƙimar 1000mA don aikin bugun jini ne a ƙarƙashin takamaiman yanayin gwaji (bugun jini na 300ms, mai yiwuwa tare da ƙananan aiki) ko kuma a matsayin ƙimar bugun jini (50ms KUNNA). Ci gaba da aiki a 1000mA zai wuce iyakar watsar da wutar lantarki da iyakokin zafin mahada, wanda zai haifar da gazawar sauri.

10.2 Me ya sa binning ƙarfin gaba yake da mahimmanci ga ƙirara?

Amsa:Idan kuna fitar da LED da yawa a layi daya daga tushen halin yanzu guda, bambance-bambance a cikin ƙarfin gaba (VF) zai haifar da rarraba halin yanzu mara daidaituwa. LED tare da ƙananan VFzai jawo ƙarin halin yanzu fiye da waɗanda ke da babban VF, yana haifar da bambance-bambance a cikin haske kuma mai yiwuwa yana damun ƙananan-VFraka'a. Yin amfani da LED daga V iri ɗayaFbin yana tabbatar da raba halin yanzu daidai da aiki.

10.3 Menene manufar "Lokaci sama da Liquidus" a cikin bayanin martabar reflow?

Amsa:Wannan shine lokacin da haɗin gwiwar haɗin ƙarfe ke cinyewa sama da wurin narkewar manna (217°C don maras gubar). Isasshen lokaci (60-150s a nan) yana tabbatar da rigar daidai da samuwar haɗin gwiwar ƙarfe mai aminci tsakanin fakitin LED na haɗa ƙarfe da PCB. Ƙananan lokaci na iya haifar da haɗin gwiwar sanyi; lokaci mai yawa yana ƙara damuwa na zafi akan kayan.

11. Aikin Ƙira da Amfani na Aiki

Yanayi: Haɗawa cikin Module Flash na Wayar Hoto

An ba injiniyan ƙira aikin ƙara ingantaccen walƙiya zuwa sabon samfurin wayar hannu. An zaɓi LTPL-C0677WPYB saboda babban fitarwa da ƙaramin girmansa. Dole ne injiniyan:

  1. Zaɓin Direba:Zaɓi direban walƙiya LED IC wanda zai iya isar da bugun jini na 1000-1500mA da ake buƙata daga batir wayar 3.8V, tare da sarrafa ta hanyar processor na kyamara na wayar (I2C ko makamantansu).
  2. Shimfidar PCB:Ƙirar sawun PCB daidai gwargwado bisa ga shawarar shimfidar pad na takardar bayanin. Za su ƙirƙiri ƙaramin MCPCB na musamman (2cm x 2cm ko mafi girma) don LED don yin aiki azaman mai yada zafi, wanda za'a haɗa shi da firam ɗin ciki na wayar don ƙarin watsar da zafi.
  3. Haɗin Gani:Yi aiki tare da ƙungiyar ƙira ta injiniya don ƙirƙirar jagorar haske ko mai watsawa wanda ke yada hasken kusurwar 120° daga LED a cikin taga walƙiya a waje na wayar, yana tabbatar da cewa babu wurare masu zafi da ake iya gani.
  4. Firmware:Shirya software na kyamara don kunna direban walƙiya tare da tsawon bugun jini waɗanda ke tsaye a cikin matsakaicin lokacin KUNNA na 50ms don manyan bugun jini, sarrafa aikin aiki don hana yin zafi sosai yayin yanayin fashewar hoto.

12. Gabatarwar Ka'idar Aiki

LTPL-C0677WPYB tushen haske ne mai ƙarfi wanda ya dogara da ilimin kimiyyar lantarki. Yana amfani da guntu Indium Gallium Nitride (InGaN) wanda ke fitar da hasken shuɗi lokacin da electrons suka sake haɗuwa tare da ramuka a kan mahadar p-n na guntu a ƙarƙashin nuna son rai na gaba (electroluminescence). Wannan hasken shuɗi sai a canza shi zuwa tsayin daka (rawaya, kore, ja) ta hanyar shafi na phosphor da aka ajiye akan ko kusa da guntu. Haɗuwar sauran hasken shuɗi da hasken da aka canza phosphor yana haifar da fahimtar farin haske. Takamaiman ma'auni na phosphor suna ƙayyade zafin launi mai alaƙa (CCT), wanda aka kunna shi a nan zuwa kewayon 5000-6000K "farin sanyi" da aka fi so don ɗaukar hotuna na walƙiya don dacewa da yanayin rana.

13. Trends na Fasaha da Mahallin

Babban SMD flash LED suna wakiltar muhimmin al'ada a cikin optoelectronics, wanda ƙananan ƙananan kayan lantarki na mabukaci ke motsa shi, musamman wayoyin hannu. Juyin halitta ya mayar da hankali kan:

Kalmomin Ƙayyadaddun LED

Cikakken bayanin kalmomin fasaha na LED

Aikin Hasken Wutar Lantarki

Kalma Naúrar/Wakilci Bayanin Sauri Me yasa yake da muhimmanci
Ingancin Hasken Wuta lm/W (lumen kowace watt) Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki.
Gudun Hasken Wuta lm (lumen) Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". Yana ƙayyade ko hasken yana da haske sosai.
Kusurwar Dubawa ° (digiri), misali 120° Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. Yana shafar kewar haskakawa da daidaito.
Zafin Launi (CCT) K (Kelvin), misali 2700K/6500K Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. Yana ƙayyade yanayin haskakawa da yanayin da suka dace.
CI / Ra Ba naúrar, 0–100 Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi.
SDCM Matakan ellipse MacAdam, misali "5-mataki" Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya.
Matsakaicin Tsawon Raɗaɗin Hasken nm (nanomita), misali 620nm (ja) Tsawon raɗaɗin haske daidai da launin LED masu launi. Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya.
Rarraba Bakan Hasken Layin tsawon raɗaɗi da ƙarfi Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. Yana shafar ba da launi da ingancin launi.

Ma'auni na Lantarki

Kalma Alamar Bayanin Sauri Abubuwan ƙira
Ƙarfin lantarki na gaba Vf Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere.
Ƙarfin lantarki na gaba If Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai.
Matsakaicin Ƙarfin lantarki na bugun jini Ifp Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa.
Ƙarfin lantarki na baya Vr Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki.
Juriya na zafi Rth (°C/W) Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi.
Rigakafin ESD V (HBM), misali 1000V Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali.

Gudanar da Zafi & Amincewa

Kalma Ma'aunin maɓalli Bayanin Sauri Tasiri
Zazzabin Haɗin gwiwa Tj (°C) Ainihin yanayin aiki a cikin guntun LED. Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi.
Ragewar Lumen L70 / L80 (sa'o'i) Lokacin da haske ya ragu zuwa 70% ko 80% na farko. Kai tsaye yana ayyana "tsawon sabis" na LED.
Kula da Lumen % (misali 70%) Kashi na hasken da aka riƙe bayan lokaci. Yana nuna riƙon haske akan amfani na dogon lokaci.
Canjin Launi Δu′v′ ko ellipse MacAdam Matsakaicin canjin launi yayin amfani. Yana shafar daidaiton launi a cikin yanayin haskakawa.
Tsufa na Zafi Lalacewar kayan aiki Lalacewa saboda yanayin zafi na dogon lokaci. Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye.

Tufafi & Kayan Aiki

Kalma Nau'ikan gama gari Bayanin Sauri Siffofi & Aikace-aikace
Nau'in Kunshin EMC, PPA, Yumbu Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai.
Tsarin Guntu Gaba, Guntu Juyawa Tsarin na'urorin lantarki na guntu. Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi.
Rufin Phosphor YAG, Silicate, Nitride Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. Phosphor daban-daban suna shafar inganci, CCT, da CRI.
Ruwan tabarau/Optics Lefi, Microlens, TIR Tsarin gani a saman yana sarrafa rarraba haske. Yana ƙayyade kusurwar dubawa da layin rarraba haske.

Kula da Inganci & Rarraba

Kalma Abun rarraba Bayanin Sauri Manufa
Kwalin Gudun Hasken Lambar misali 2G, 2H An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. Yana tabbatar da daidaiton haske a cikin jeri ɗaya.
Kwalin Ƙarfin lantarki Lambar misali 6W, 6X An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin.
Kwalin Launi Ellipse MacAdam 5-mataki An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin.
Kwalin CCT 2700K, 3000K da sauransu An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. Yana cika buƙatun CCT na yanayi daban-daban.

Gwaji & Takaddun Shaida

Kalma Matsakaicin/Gwaji Bayanin Sauri Muhimmanci
LM-80 Gwajin kula da lumen Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. Ana amfani dashi don kimanta rayuwar LED (tare da TM-21).
TM-21 Matsakaicin kimanta rayuwa Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. Yana ba da hasashen kimiyya na rayuwa.
IESNA Ƙungiyar Injiniyoyin Haskakawa Yana rufe hanyoyin gwajin gani, lantarki, zafi. Tushen gwaji da masana'antu suka amince.
RoHS / REACH Tabbatarwar muhalli Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). Bukatar shiga kasuwa a duniya.
ENERGY STAR / DLC Tabbatarwar ingancin kuzari Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa.