EHP-C04 LED Datasheet - High-Power White LED - 160 Lumens @1000mA - 5700K Color Temperature - 2.04x1.64mm Package - Simplified Chinese Technical Documentation

1. Product Overview

The EHP-C04/NT01A-P01/TR is a high-power, surface-mount white LED designed for demanding lighting applications. It utilizes InGaN chip technology to produce white light, achieving a balance between high luminous output and a compact form factor. This device is classified as production-grade, indicating its maturity and reliability for large-scale manufacturing.

The core value of this LED lies in its high efficiency achieved within a small package size. It is specifically designed for applications where space is limited but high luminous output is required. The device incorporates built-in Electrostatic Discharge (ESD) protection, enhancing its robustness during handling and assembly.

1.1 Siffofi da Aikace-aikace Masu Muhimmanci

This LED possesses several key characteristics that define its performance range. At a forward current of 1000mA, its typical luminous flux is 160 lumens. At this drive current, the typical correlated color temperature (CCT) is 5700 Kelvin, falling within the "cool white" spectrum. Under the same conditions, its luminous efficacy is 45 lumens per watt.

From a reliability perspective, it provides ESD protection up to 8KV (Human Body Model) and has a Moisture Sensitivity Level (MSL) of 1. This means it has unlimited floor life at ≤30°C/85% RH and does not require baking before reflow soldering under standard conditions. The device is also RoHS compliant and lead-free.

The primary binning parameters in production are total luminous flux and chromaticity coordinates, ensuring consistency in optical performance.

Target Applications:

• Mobile Device Camera Flash:The primary application is as a camera flash or strobe light for mobile phones and other portable devices, requiring high instantaneous light output.
• Digital Video (DV) Fill Light:Used for continuous lighting in video recording applications.
• General Lighting:Suitable for various indoor lighting fixtures.
• Architectural and Safety Lighting:Can be used for guidance indicator lights in places such as steps and exit passages.
• TFT Backlight:To provide illumination for the display panel.
• Automotive Lighting:Suitable for interior and exterior automotive lighting, provided that specific automotive-grade certification requirements are met.
• Decorative and Entertainment Lighting:Used for accent lighting and effect lighting.

2. Matsakaicin Iyaka na Cikakke da Halayen Zafi

Understanding the absolute maximum ratings is crucial for ensuring reliable operation and preventing permanent damage to the LED. All ratings are specified at a pad temperature (T_Pad) is specified at 25°C.

2.1 Iyakoki na Lantarki da Zafi

DC Forward Current (I_F):The maximum continuous DC current is 350 mA. Exceeding this limit risks overheating and accelerated aging.

Peak Pulse Current (I_Pulse):For pulsed operation, a peak current of 1500 mA is allowed under specific conditions: a pulse width of 400ms on and 3600ms off. For shorter pulses, the datasheet specifies a maximum duration of 50ms for the peak pulse current and a maximum duty cycle of 10%. This is particularly relevant for flash applications.

Power Dissipation (P_d):In pulse mode, the maximum allowable power dissipation is 6.5 watts. This rating is closely related to thermal management.

Junction Temperature (T_J):The maximum allowable temperature for a semiconductor junction is 125°C. When approaching or exceeding this temperature, the device's lifespan and performance will significantly degrade.

Thermal Resistance (R_θ):The thermal resistance from junction to lead is specified as 10 °C/W. This parameter is crucial for calculating the junction temperature rise based on power dissipation (P_d= V_F* I_F). Effective heat dissipation measures are required to keep T_Jwithin a safe range, especially at higher currents.

Operating and Storage Temperature:The device can operate at ambient temperatures from -40°C to +85°C and can be stored at temperatures from -40°C to +110°C.

Soldering:LED can withstand a maximum soldering temperature of 260°C and up to 2 reflow cycles, which is standard for SMD components.

2.2 Abubuwan Lura Masu Muhimmanci na Zane

The datasheet contains several important warnings:

• This LED is not designed for reverse bias operation.
• To ensure long-term reliability, continuous operation of the LED at its maximum operating temperature for more than one hour should be avoided.
• All specifications are guaranteed through a 1000-hour reliability test, with forward voltage degradation guaranteed to be less than 30%.
• Reliability testing at 1500mA utilized a 1.0cm x 1.0cm Metal Core PCB (MCPCB) for effective thermal management. Testing at 1000mA utilized a 1.0cm x 1.0cm FR4 PCB.
• Continuous operation of the LED at maximum ratings will result in permanent damage. Simultaneous application of multiple maximum rating parameters is not permitted.

3. Halayen Lantarki da Hasken Wuta

These characteristics define the expected performance of the LED under normal operating conditions, measured at T_Pad= 25°C, typically using a 50ms pulse condition to minimize self-heating effects.

3.1 Muhimman Ma'auni na Aiki

Luminous Flux (Ф_v):Luminous output. The minimum value is 140 lm, the typical value is 160 lm, and a maximum value is not specified in the summary table. The measurement tolerance is ±10%.

Forward Voltage (V_F):The voltage drop across the LED at a specified current. At I_F=1000mA, V_Fhas a minimum of 2.95V and a maximum of 4.35V, with a measurement tolerance of ±0.1V. The typical value is not stated in the main table but is defined within the binning range.

Correlated Color Temperature (CCT):The range is from 4500K to 7000K, with a typical value of 5700K at 1000mA.

Viewing Angle (2θ_1/2):The full angle at which the luminous intensity is half of the peak is 120 degrees, with a tolerance of ±5 degrees. The radiation pattern is Lambertian, meaning the luminous intensity decreases with the cosine of the viewing angle.

4. Bayanin Tsarin Rarraba

Don sarrafa bambance-bambancen samarwa da kuma bawa masu zane damar zaɓar LED masu daidaitaccen aiki, ana rarraba na'urori zuwa nau'ikan rukuni daban-daban bisa mahimman ma'auni.

4.1 Farashin Gaba (V_F) Rarrabawa

LED a cikin I_F=1000mA an raba shi zuwa nau'ikan ƙarfin lantarki guda biyar:
- Rukuni 2932: 2.95V zuwa 3.25V
- Rukuni 3235: 3.25V zuwa 3.55V
- Rukuni 3538: 3.55V zuwa 3.85V
- Rukuni 3841: 3.85V zuwa 4.15V
- Rukuni 4143: 4.15V zuwa 4.35V
Wannan yana taimakawa wajen cimma daidaiton kwarara mafi kyau lokacin amfani da LED da yawa a jere, ko kuma don hasashen buƙatun wutar lantarki.

4.2 Luminous Flux Binning

Fitowar haske a cikin I_F=1000mA an raba shi zuwa nau'ikan uku:
- Mataki J3: 140 lm zuwa 160 lm
- Mataki J4: 160 lm zuwa 180 lm
- Mataki J5: 180 lm zuwa 200 lm
Wannan yana taimakawa wajen cimma daidaiton haske a cikin jeri ko aikace-aikace.

4.3 Color (White) Binning

Ma'auni na launi (CIE x, y) an raba su zuwa manyan matakai uku bisa ga CCT da aka yi niyya da yankin quadrilateral akan taswirar launi:
1. Color Gear (1) - 4550K:Target 4500K-5000K. Defined by coordinates (0.3738, 0.4378), (0.3524, 0.4061), (0.3440, 0.3420), (0.3620, 0.3720).
2. Color Gear (2) - 5057K:Target 5000K-5700K. Defined by coordinates (0.3300, 0.3200), (0.3300, 0.3730), (0.3440, 0.3420), (0.3524, 0.4061).
3. Color Gear (3) - 5770K:Target 5700K-7000K. Defined by coordinates (0.3030, 0.3330), (0.3300, 0.3730), (0.3300, 0.3200), (0.3110, 0.2920).
The tolerance for chromaticity coordinate measurement is ±0.01. The bin is defined in I_F= 1000mA, under 50ms pulse operation.

5. Performance Curve Analysis

The datasheet provides several charts illustrating performance trends, all tested under excellent thermal management conditions using a 1.0x1.0 cm² MCPCB.

5.1 Spectral Distribution

The relative spectral distribution curve shows the broad emission spectrum characteristic of phosphor-converted white LEDs, with a peak in the blue region (from the InGaN chip) and a broader peak in the yellow-green region (from the phosphor). This combination produces white light.

5.2 Forward Voltage vs. Current

Wannan lanƙwasa tana nuna alaƙar da ba ta layi ba tsakanin ƙarfin lantarki mai gaba (V_F) da kuma ƙarfin lantarki mai gaba (I_F). V_Fyana ƙaruwa tare da I_F, amma ƙimar ƙaruwa ba ta layi ba. Wannan zane yana da mahimmanci ga ƙirar mai tuƙi, musamman mai tuƙi mai ƙarfi mai dindindin.

5.3 Luminous Flux vs. Current

Lanƙwasa hasken haske na dangi tana nuna cewa a ƙananan ƙarfin lantarki, fitar da haske yana ƙaruwa tare da ƙarfin lantarki fiye da layi, amma a cikin ƙarfin lantarki mai tsanani, saboda raguwar inganci da tasirin zafi, yana karkata zuwa mafi layi ko ma ƙasa da layi. Wannan yana nuna mahimmancin sarrafa zafi don kiyaye inganci.

5.4 Color Temperature vs. Current

Taswirar alaƙar zafin launi (CCT) da ƙarfin lantarki mai gaba tana nuna yadda zafin launi ke canzawa tare da ƙarfin tuƙi. Yawanci, CCT na iya ƙaruwa tare da ƙaruwar ƙarfin lantarki (haske ya zama mafi sanyi), wannan saboda canjin ingancin canza phosphor dangane da fitar da guntu na shuɗi.

5.5 Forward Current Derating Curve

This is one of the most critical charts for reliable design. It shows the maximum allowable forward current as a function of the pad temperature. As the pad temperature increases, the maximum safe current decreases significantly. For example, at a pad temperature of 100°C, the maximum allowable continuous current is derated to approximately 100mA to maintain a junction temperature below 125°C. This curve necessitates effective thermal management measures during high-current operation.

6. Mechanical and Packaging Information

6.1 Package Dimensions

The LED utilizes a compact surface-mount package. Key dimensions in the drawing include:
- Overall package dimensions: approximately 2.04 mm in length and 1.64 mm in width.
- The chip position and optical center are indicated.
- Anode da cathode filaye suna da alama a sarari, don sauƙaƙe gano polarity.
- Rukunan girma sune millimita, sai dai idan an faɗi akasin haka, daidaitaccen tolerance shine ±0.1mm.

Duban sama yana nuna filayen anode da cathode, waɗanda ke da mahimmanci ga daidaitaccen shimfidar PCB da walda. Cibiyar gani ta kauce daga cibiyar lissafi, wannan na iya zama mahimmanci ga ƙayyadaddun ƙira na gani a cikin aikace-aikace kamar walƙiya na kyamara.

7. Soldering, Assembly, and Handling Guidelines

7.1 Moisture Sensitivity and Reflow Soldering

A matsayin na'urar MSL Level 1, tana da rayuwar ɗakin aiki mara iyaka a ƙarƙashin sharuɗɗan ≤30°C/85% RH. Idan wasu abubuwan da ke kan allo suna buƙata, daidaitaccen yanayin jikewa don reflow solder shine sa'o'i 168 a 85°C/85% RH (+5/-0). Na'urar za ta iya jurewa mafi girman zafin walda na 260°C a ƙarƙashin daidaitaccen lanƙwasin reflow, kuma za ta iya jurewa har zuwa sake zagayowar reflow guda 2.

7.2 Storage and Handling

Storage should be within the specified temperature range of -40°C to +110°C. Despite 8KV ESD protection, standard ESD precautions should be observed during handling to prevent potential latent damage.

8. Packaging and Ordering Information

8.1 Label Description

The packaging label contains several codes crucial for traceability and selection:
- CPN:Customer Product Number.
- P/N:Manufacturer Part Number (e.g., EHP-C04/NT01A-P01/TR).
- LOT NO:Production lot number, used for traceability.
- QTY:Quantity of devices inside the package.
- CAT:Luminous flux (brightness) bin code (e.g., J3, J4, J5).
- HUE:Koodin lamba launi (misali, 1, 2, 3).
- REF:Koodin lamba ƙarfin lantarki mai kyau (misali, 2932, 3235).
- MSL-X:Matakin hankali ga danshi.

9. Application Design Considerations

9.1 Thermal Management

Wannan shine mafi mahimmancin abu don tabbatar da aiki mai dogaro da aiki. Lanƙwasa rage darajar ya nuna a fili wajibcin kiyaye zafin gindin ƙarfe ƙasa. Masu ƙira dole ne:
1. Yi amfani da PCB mai isasshen kayan aikin zafi (misali, don aikace-aikacen babban ƙarfin lantarki kamar flash, yi amfani da MCPCB da ake amfani da shi a gwajin dogaro).
2. Tabbatar cewa hanyar juriya ta zafi daga filin LED zuwa mai sanyaya zafi ko yanayi ta kasance ƙasa.
3. Yi la'akari da yanayin zafin aiki.
4. Don aikin bugun jini (kamar filasha na kamara), ƙarfin zafin tsarin da rabon aiki za su ƙayyade matsakaicin hawan zafin jiki.

9.2 Electrical Drive

Dole ne a tuka LED ta hanyar tushen madaidaicin kwarara, ba tushen madaidaicin ƙarfin lantarki ba, don tabbatar da ingantaccen fitar da haske da hana rashin kulawar zafi. Ya kamata a ƙera direba don:
- Samar da kwararar da ake buƙata (misali, 1000mA don samun cikakken haske).
- Dacewa da kewayon matakan ƙarfin lantarki na gaba (2.95V zuwa 4.35V), don tabbatar da daidaitaccen daidaita kwarara akan duk raka'a.
- Don aikace-aikacen filasha, samar da babban ƙarfin bugun jini (har zuwa 1500mA a ƙayyadaddun yanayin bugun jini), tare da sarrafa faɗin bugun jini da rabon aiki yadda ya kamata.

9.3 Optical Integration

Lambertian radiation pattern and 120-degree viewing angle make it suitable for applications requiring wide illumination. For focused beams (e.g., flashlights), secondary optical elements (lenses or reflectors) are required. In precise optical alignment, the offset of the optical center relative to the package's geometric center must be considered.

10. Comparison and Selection Guide

When selecting this LED, its key parameters should be compared with application requirements:
- Luminous Flux and Efficiency:160 lumens at 1A and an efficiency of 45 lm/W were competitive for its package size and the era of its datasheet release. Newer LEDs may offer higher luminous efficacy.
- Color Temperature:A typical CCT of 5700K is standard cool white. Offering bins from 4500K to 7000K provides flexibility.
- Package Size:The compact footprint of 2.04x1.64mm is suitable for space-constrained designs such as mobile phones.
- Drive Current:Its performance is characterized at 1000mA, a common drive current for high-power flash LEDs. The ability to handle 1500mA pulses is its key advantage over LEDs only suitable for lower currents in flash applications.
- Thermal Performance:A junction-to-pin thermal resistance of 10 °C/W requires careful thermal design. Compare this value with alternatives; a lower number indicates better heat dissipation capability of the package.

11. Frequently Asked Questions (Based on Technical Parameters)

Q: Can I drive this LED with a 3.3V power supply?
A: This depends on the forward voltage bin of your specific LED and the required current. For a 1000mA drive, V_Franges from 2.95V to 4.35V. A 3.3V power supply is only suitable for LEDs with a lower V_Fbin (e.g., 2932) and requires a constant current driver with a very low dropout voltage. Using a higher voltage power supply (e.g., 5V) with a current regulator is more reliable.

Q: How can I achieve the nominal 160 lumens in my application?
A: You must drive the LED at 1000mA DC or an equivalent pulsed current while maintaining the pad temperature at or near 25°C. In practical applications, due to higher ambient temperature and limited heat dissipation, light output will be reduced due to thermal derating and efficiency drop.

Q: What is the difference between the 1000mA and 1500mA test conditions?
A: The 1000mA condition is used to characterize typical performance (luminous flux, V_F, CCT). The 1500mA rating is suitable for short-duration pulses (up to 50ms, 10% duty cycle), which is typical for camera flash operation. Reliability testing is done differently: the 1500mA test uses an MCPCB for better cooling, while the 1000mA test uses FR4.

Q: Why is the viewing angle tolerance ±5 degrees?
A: Wannan ƙarancin ya yi la'akari da ƙananan sauye-sauye a cikin sanyawa na guntu, rufin phosphor, da siffar ruwan tabarau yayin samarwa, waɗanda zasu iya ɗan canza yanayin radiyo.

12. Design and Use Case Examples

12.1 Mobile Phone Camera Flash

Yanayi:Ƙirƙirar walƙiya ta LED guda ɗaya don kyamarar wayar hannu.
Ai:
1. Da'irar tuƙi:使用专用的LED闪光驱动IC，能够提供1500mA脉冲，并严格控制脉冲宽度（例如，静态照片辅助光最长400ms）。驱动器应具有高压升压转换器，以产生足够的电压（例如，>5V）来覆盖最高的V_F bin.
2. Thermal Management:The LED should be mounted on a dedicated thermal pad on the PCB, connected to an internal ground plane or metal mid-frame for heat dissipation. The flash duty cycle must be limited by software to prevent overheating.
3. Optics:Place a plastic lens or light guide plate above the LED to diffuse the light and reduce hotspots, aligning the offset optical center with the lens axis.

12.2 Portable Video Light

Yanayi:A constant fill light for digital video cameras.
Ai:
1. Da'irar tuƙi:Use a constant current driver set to 350mA (maximum DC rating) or lower to prioritize efficiency and lifespan. A simple linear regulator or switching converter can be used.
2. Thermal Management:A small aluminum heat sink should be connected to the PCB area behind the LED. The housing must allow for some air circulation.
3. Optics:Use a shallow reflector or frosted lens to produce a wide, uniform flood beam suitable for video lighting.

13. Technical Principles

The EHP-C04 is a phosphor-converted white LED. Its fundamental principle involves a semiconductor chip made of indium gallium nitride (InGaN) that emits blue light (electroluminescence) when current passes through. Part of the blue light is absorbed by a cerium-doped yttrium aluminum garnet (YAG:Ce) phosphor layer coated on the chip. The phosphor down-converts some of the blue light photons to longer wavelengths, primarily in the yellow region. The mixture of the remaining blue light and the emitted yellow light is perceived by the human eye as white light. The exact ratio of blue to yellow emission is controlled by the phosphor composition and thickness, determining the correlated color temperature (CCT). The compact package integrates the chip, phosphor, and a primary silicone lens that shapes the initial radiation pattern.

14. Industry Background and Trends

This datasheet, dated 2015, represents a generation of mature high-power white LEDs. At that time, its efficiency of 45 lumens per watt at a 1A drive current was competitive within its package category. Since then, key industry trends that designers should consider when evaluating this component for new designs include:
- Efficacy Improvement:The luminous efficacy of modern high-power white LEDs can exceed 150-200 lumens per watt, significantly reducing power consumption and thermal load for the same light output.
- Kyakkyawan ingancin launi:Sabbin LED galibi suna ba da mafi girman ƙimar CRI, kuma suna da madaidaicin sarrafa wurin launi a kowane matsayi.
- Haɗaɗɗun kayan haɗi:Trends sun haɗa da Chip Scale Packaging (CSP) mara firam ɗin jagora, wanda ke ba da mafi kyawun aikin zafi da ƙaramin girma. Bugu da ƙari, akwai kayan haɗi da aka ƙera don mafi girman yawan ƙarfin lantarki da mafi kyawun cire haske.
- Maganin haɗin kai:Don aikace-aikace kamar flash ɗin kyamara, LED suna ƙara haɗuwa da direbobi, na'urori masu auna firikwensin, da na'urori na gani cikin cikakkun modules.
- Amincewa da tsawon rayuwa:Ko da yake wannan LED yana garantin raguwar haske ƙasa da 30% bayan sa'o'i 1000, sabbin samfuran yawanci suna ambaton rayuwar L70 ko L90 (lokacin da fitar da haske ya ragu zuwa 70% ko 90% na ƙimar farko) a cikin yanayi na musamman a cikin dubunnan sa'o'i.

When selecting components, engineers must weigh the reliability and cost of mature parts like the EHP-C04 against the performance advantages of new-generation products, while considering the specific requirements and lifecycle of their product.