1. Bayyani Game da Samfur
Jerin T5C yana wakiltar babban LED mai farin haske mai gani daga sama, wanda aka tsara don aikace-aikacen haske na gabaɗaya masu buƙatu. Wannan fakitin 5050 (5.0mm x 5.0mm) yana amfani da ƙirar da aka inganta don sarrafa zafi yadda ya kamata, yana ba da damar aiki mai ƙarfi a cikin igiyoyin kwarara masu girma. Babban fa'idodinsa sun haɗa da fitar da haske mai yawa, faɗin kusurwar gani, da dacewa da hanyoyin haɗa reflow marasa gubar, wanda ya sa ya dace da layukan taro na zamani, na atomatik. Samfurin ya bi ka'idojin muhalli na duniya (RoHS). Kasuwannin da aka yi niyya sun haɗa da hasken gine-gine da na ado, mafita don gyara fitilun da suka riga su kasance, hasken gabaɗaya, da hasken baya don alamun ciki da na waje.
2. Zurfafa Bayani na Fasaha
2.1 Halayen Lantarki da Hasken Gani
Ana auna babban aiki a yanayin zafin haɗuwa (Tj) na 25°C da kuma igiyar kwarara ta gaba (IF) na 800mA. Ƙarfin haske yana bambanta da Yanayin Launi Mai Alaƙa (CCT). Don LED 2700K tare da Ma'aunin Nuna Launi (CRI ko Ra) na 80, matsakaicin ƙarfin haske shine lumens 645, tare da mafi ƙarancin lumens 600. Don CCTs daga 3000K zuwa 6500K (duk a Ra80), matsakaicin ƙarfin haske yana tsakanin lumens 680 zuwa 710, tare da mafi ƙarancin daga lumens 600 zuwa 650. Rangwamen shine ±7% don ƙarfin haske da ±2 don CRI.
2.2 Ma'auni na Lantarki da Zafi
Ma'auni Mafi Girma na Mutum yana ayyana iyakokin aiki. Matsakaicin ci gaba da igiyar kwarara ta gaba (IF) shine 960mA, tare da igiyar kwarara mai bugun jini (IFP) na 1440mA a ƙarƙashin yanayi na musamman (faɗin bugun jini ≤100μs, zagayowar aiki ≤1/10). Matsakaicin ɓarnawar ƙarfin wutar lantarki (PD) shine 6720mW. Na'urar na iya aiki a cikin yanayin yanayi daga -40°C zuwa +105°C kuma tana iya jure yanayin zafin haɗuwa har zuwa 120°C.
A ƙarƙashin yanayin aiki na yau da kullun (IF=800mA, Tj=25°C), ƙarfin wutar lantarki na gaba (VF) shine 6.4V na yau da kullun, tare da kewayon daga 6.0V zuwa 7.0V (±0.2V rangwame). Kusurwar gani (2θ1/2) shine faɗin digiri 120. Ma'auni mai mahimmanci shine juriyar zafi daga haɗuwa zuwa wurin haɗawa (Rth j-sp), wanda yawanci shine 2.5°C/W. Wannan ƙananan ƙimar tana nuna ƙarfin iya canja wurin zafi na fakitin zuwa PCB ɗin da aka ɗora.
3. Bayanin Tsarin Binning
3.1 Lambar Lambar Sashi
Lambar sashi tana bin tsari mai tsari: T □□ □□ □ □ □ □ – □ □□ □□ □. Matsayin maɓalli suna nuna: Nau'i (misali, 5C don 5050), CCT (misali, 27 don 2700K), CRI (misali, 8 don Ra80), adadin guntu na jeri da layi daya, lambar kayan aiki, da lambar launi wanda ke ayyana ma'aunin launi (misali, R don 85°C ANSI).
3.2 Binning na Ƙarfin Hasken Gani
Ana rarraba LED zuwa kwandon ƙarfin haske wanda aka nuna shi da lambobi biyu (misali, GN, GP, GQ, GR). Misali, LED 4000K tare da Ra82 ana iya bin shi azaman GP (650-700 lm), GQ (700-750 lm), ko GR (750-800 lm). Wannan yana ba masu zane damar zaɓar kayan aiki bisa ga takamaiman buƙatun haske don daidaito a aikace-aikacensu.
3.3 Binning na Ƙarfin Wutar Lantarki na Gaba
Ana kuma bin ƙarfin wutar lantarki don tabbatar da daidaiton lantarki. Lambobi kamar B4, C4, D4, E4, da F4 suna wakiltar kewayon ƙarfin wutar lantarki daga 6.0-6.2V har zuwa 6.8-7.0V, a cikin matakan 0.2V. Daidaita kwandon ƙarfin wutar lantarki na iya zama mahimmanci don tuka LED da yawa a jere don tabbatar da rarraba igiyar kwarara iri ɗaya.
3.4 Binning na Launi
Ana sarrafa daidaiton launi a cikin ellipse na MacAdam mai mataki 5 don kowane CCT. Takardar bayani tana ba da madaidaicin madaidaicin madaidaicin launi (x, y) a duka yanayin zafin haɗuwa na 25°C da 85°C, tare da sigogin ellipse (a, b, Φ). Wannan yana tabbatar da ƙarancin bambancin launi da ake iya gani tsakanin LED daga kwandon ɗaya, ko da a ƙarƙashin yanayin zafi daban-daban. Ma'auni yana bin binning na Energy Star don CCTs daga 2600K zuwa 7000K.
4. Bincike na Lanƙwasa Aiki
4.1 Rarraba Hasken Gani
Yayin da ainihin jadawalin rarraba ƙarfin haske (SPD) bai cika bayani ba a cikin rubutun da aka bayar, yana da sifa ta yau da kullun wanda ke nuna ƙarfin dangi a kan tsawon raƙuman ruwa don LED farin haske. Yawanci, LED farin haske ta amfani da guntu shuɗi tare da jujjuyawar phosphor yana nuna kololuwar shuɗi mai rinjaye da faɗaɗɗen band ɗin fitar da phosphor rawaya. Ainihin siffar yana ƙayyade CCT da CRI.
4.2 Rarraba Kusurwar Gani
Jadawalin polar da aka bayar (Fig 2) yana kwatanta ƙarfin haske a matsayin aiki na kusurwa daga axis na tsakiya. Tare da kusurwar gani da aka bayyana na digiri 120, lanƙwasa zai nuna tsarin kusa-Lambertian ko batwing, yana nuna yadda ake rarraba haske a sarari. Wannan yana da mahimmanci don ƙirar kayan gani don takamaiman tsarin katako.
5. Bayanin Injiniya & Fakitin
5.1 Girma da Polarity
Fakitin yana da siffar 5050 tare da girma na 5.00mm x 5.18mm a cikin sawun ƙafa da tsayin kusan 1.90mm. Tsarin kushin haɗawa an ayyana shi a sarari, tare da keɓaɓɓun kushin anode da cathode. Alamar polarity (mai yiwuwa yanke kusurwa ko alama akan fakitin) tana gano cathode. Duk rangwamen da ba a bayyana ba shine ±0.1mm.
6. Jagororin Haɗawa & Taro
6.1 Bayanin Reflow Haɗawa
LED ya dace don haɗa reflow maras gubar. Bayanin da aka ba da shawarar ya haɗa da: dumama daga 150°C zuwa 200°C sama da dakika 60-120, haɓaka zuwa matsakaicin zafin jiki a matsakaicin ƙimar 3°C/sec, lokaci sama da ruwa (217°C) na dakika 60-150, matsakaicin zafin jikin fakitin (Tp) bai wuce 260°C ba, da lokaci a cikin 5°C na Tp na ƙasa da dakika 30. Jimlar lokaci daga 25°C zuwa matsakaicin zafin jiki bai kamata ya wuce mintuna 8 ba. Yin bin wannan bayanin yana da mahimmanci don hana lalacewar zafi ga LED die, phosphor, da fakitin.
7. Bayanin Fakitin da Oda
Ana ba da LED akan tef da reel don sanya atomatik. Kowane reel na iya ƙunsar mafi girman guda 2000. Girman tef yana tabbatar da dacewa da kayan aikin zaɓi da wuri na yau da kullun. Jimlar rangwame akan 10 pitches shine ±0.2mm. Fakitin reel ya haɗa da lakabi tare da lambar sashi (P/N) da ranar ƙira.
8. Shawarwari na Aikace-aikace
8.1 Yanayin Aikace-aikace na Yau da Kullun
This high-power LED is ideal for: Architectural Lighting: Facade washing, cove lighting, and accent lighting where high output and good color rendering are needed. Retrofit Lamps: Direct replacement for traditional light sources in downlights, track lights, and panel lights. General Lighting: High-bay lighting, industrial lighting, and commercial fixtures. Signage Backlighting: Illuminating channel letters, light boxes, and informational displays, both indoors and outdoors.
8.2 Abubuwan Tunani na Zane
Thermal Management: The key to longevity and maintaining light output. Use an MCPCB (Metal Core Printed Circuit Board) with adequate thermal vias and consider the overall heat sink design to keep the junction temperature well below the 120°C maximum. The low Rth j-sp of 2.5°C/W helps, but system-level design is paramount. Drive Current: While rated for up to 960mA, operating at 800mA or lower will improve efficacy and lifespan. Use a constant current driver suitable for the LED's forward voltage. Optics: The 120-degree viewing angle provides a wide beam. Secondary optics (lenses, reflectors) can be used to collimate or shape the light as required by the application.
9. Kwatancen Fasaha & Bambance-bambance
Idan aka kwatanta da matsakaicin ƙarfin LED na tsakiya (misali, 2835, 3030), wannan fakitin 5050 yana ba da ƙarfin haske guda ɗaya mai yawa sosai, yana rage adadin abubuwan da ake buƙata don fitar da haske da aka ba da shi. Ƙirar sa da aka inganta ta zafi tana ba shi damar ci gaba da igiyoyin kwarara masu girma fiye da tsofaffin fakitin 5050. Cikakken binning (ƙarfin haske, ƙarfin wutar lantarki, launi) yana ba da mafi girman daidaiton launi da haske mai mahimmanci don aikace-aikacen haske na ƙwararru, yana sa ya bambanta da LED na kayan masarufi tare da rangwame masu sako-sako.
10. Tambayoyin da ake yawan yi (FAQs)
Q: What is the typical power consumption of this LED?
A: At the typical operating point of 800mA and 6.4V, the power is approximately 5.12 Watts (P = I*V).
Q: How does temperature affect performance?
A: As junction temperature increases, luminous flux typically decreases, and the forward voltage drops slightly. The chromaticity coordinates also shift, as noted in the binning table. Proper heat sinking mitigates these effects.
Q: Can I drive this LED with a constant voltage source?
A: It is strongly discouraged. LEDs are current-driven devices. A constant voltage source with a simple series resistor is inefficient and offers poor current regulation over temperature and component variations. Always use a dedicated constant current LED driver.
Q: What is the meaning of the "5-step MacAdam ellipse"?
A: It defines an area on the chromaticity diagram. LEDs whose color points fall within the same 5-step ellipse are considered to have no perceptible color difference to the average human eye under standard viewing conditions. Smaller step numbers (e.g., 3-step, 2-step) indicate even tighter color matching.
11. Misalin Amfani na Aiki
Scenario: Designing a High-Quality 4000K LED Panel Light.
A designer aims for a panel light with 3000 lumens output and uniform color. Using the 5050 LED binned in GR (750-800 lm min) at 4000K and Ra82, they would need approximately 4 LEDs (3000 lm / 750 lm per LED = 4). They would select all LEDs from the same flux bin (GR) and voltage bin (e.g., C4 for 6.2-6.4V) to ensure consistent brightness and electrical behavior. The LEDs would be mounted on a large, thermally conductive MCPCB acting as a heat spreader, which is then attached to the metal frame of the panel light. A constant current driver capable of delivering 800mA to the series string of 4 LEDs (total forward voltage ~25.6V) would be selected. Secondary diffusers would be used to blend the light from the four discrete sources into a uniform panel.
12. Ka'idar Aiki
Wannan LED farin haske ne wanda aka canza phosphor. Tsarin shine guntu na semiconductor (yawanci indium gallium nitride) wanda ke fitar da hasken shuɗi lokacin da wutar lantarki ta wuce ta cikinsa. Wannan hasken shuɗi yana buga Layer na kayan phosphor (misali, yttrium aluminum garnet da aka yi da cerium - YAG:Ce) wanda aka ajiye a kan ko kusa da guntu. Phosphor yana ɗaukar wani ɓangare na hasken shuɗi kuma yana sake fitar da shi azaman faɗaɗɗen bakan hasken rawaya. Haɗuwar sauran hasken shuɗi da hasken rawaya da aka canza yana bayyana farare ga idon ɗan adam. Ainihin rabo na shuɗi zuwa rawaya, da takamaiman abun da ke ciki na phosphor, yana ƙayyade Yanayin Launi Mai Alaƙa (CCT) na fitar da farin haske.
13. Trends na Fasaha
Gabaɗayan yanayin fasahar LED yana zuwa ga ingantaccen inganci (ƙarin lumens kowace watt), ingantaccen nuna launi (mafi girman CRI da mafi kyawun ƙimar R9 don jikewa ja), da ƙarin aminci a yanayin zafi mafi girma. Hakanan akwai motsi zuwa ƙarin ƙananan fakitin waɗanda zasu iya isar da ƙarfin haske iri ɗaya ko mafi girma, kamar yadda aka gani a cikin juyin halitta daga 5050 zuwa 3535 har ma da ƙananan sawun ƙafa don aikace-aikacen ƙarfi. Bugu da ƙari, LED farin haske masu daidaitawa, waɗanda zasu iya bambanta CCT, suna zama mafi yaduwa don aikace-aikacen haske na ɗan adam. Ƙoƙarin dorewa yana ci gaba da tura don ingantaccen inganci da tsawon rayuwa, yana rage jimillar farashin mallaka da tasirin muhalli.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |