Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Bincike Mai Zurfi na Sigogin Fasaha
- 2.1 Halayen Lantarki da Haske (a Ts=25°C)
- 2.2 Matsakaicin Ƙididdiga Masu Amintattu
- 3. Bayanin Tsarin Rarraba (Binning)
- 4. Bincike na Ƙididdiga na Aiki
- 4.1 Ƙarfin Gaba vs. Yanzu na Gaba
- 4.2 Yanzu na Gaba vs. Ƙarfin Haske na Dangi
- 4.3 Dogaro da Zafin Jiki
- 4.4 Rarraba Bakan
- 4.5 Tsarin Haske
- 4.6 Rage Darajar Yanzu na Gaba
- 5. Bayanin Makanikai da Marufi
- 5.1 Girman Marufi
- 5.2 Tebur mai ɗaukar kaya da Reel
- 6. Jagororin Siyarwa da Haɗawa
- 6.1 Tsarin Siyarwa na Reflow
- 6.2 Siyarwa da Gyara da Hannu
- 6.3 Ajiya da Sarrafa Damshi
- 7. Bayanin Marufi da Oda
- 8. Shawarwarin Aikace-aikace
- 8.1 Aikace-aikace na Yau da Kullun
- 8.2 Abubuwan Duba na Ƙira
- 8.3 Tsaftacewa
- 9. Kwatanta Fasaha tare da Samfuran Masu Rikici
- 10. Tambayoyin da Aka Yi Yawa (FAQ)
- 11. Hanyoyin Aikace-aikace na Aiki
- 12. Ka'idodin Aiki
- 13. Hanyoyin Ci Gaba
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayanin Samfur
RF-E38A8-IR3-FR LED infrared ne wanda aka tsara don ayyuka masu dogaro. Yana amfani da marufi na EMC (Epoxy Molding Compound), yana ba da ƙarfi da kuma sarrafa zafi mai inganci. Tare da ƙaramin girma na 3.80mm × 3.80mm × 2.28mm, yana shiga cikin ƙirar gani daban-daban. LED ɗin yana fitar da tsayin igiyar ruwa na 850nm, wanda ya dace da sa ido, haske na infrared, da tsarin firikwensin. Yana bin ka'idodin RoHS kuma yana da matakin damshin 3.
2. Bincike Mai Zurfi na Sigogin Fasaha
2.1 Halayen Lantarki da Haske (a Ts=25°C)
Na'urar tana aiki tare da ƙarfin gaba (VF) wanda yawanci 1.8V kuma mafi girma 2.3V a 1000mA na yanzu na gaba (IF). Yanzu na baya (IR) yana iyakance zuwa 10µA a VR=5V. Jimlar haske mai radiated (Φe) yawanci 800mW ne, tare da mafi girma 1120mW. Kusurwar kallo (2θ1/2) digiri 80 ne, yana ba da tsarin haske mai faɗi wanda ya dace da haskaka yankin. Tsawon igiyar ruwa shine 850nm tare da faɗin bakan 39nm. Juriya na zafi daga haɗin gwiwa zuwa wurin siyar (RTHJ-S) shine 11°C/W, yana nuna kyakkyawan tafiyar da zafi.
2.2 Matsakaicin Ƙididdiga Masu Amintattu
Ƙaddamar da wutar lantarki (PD) shine 2W, yanzu na gaba (IF) mafi girma 1000mA, ƙarfin baya (VR) mafi girma 5V. Ƙaddamar da wutar lantarki mai tsauri (ESD, HBM) yana jure har 2000V. Matsakaicin zafin aiki shine -40°C zuwa +85°C, zafin ajiya -40°C zuwa +100°C, zafin haɗin gwiwa (TJ) mafi girma 125°C. Lura cewa ana buƙatar rage daraja dangane da zafin wurin siyar; ya kamata a rage yanzu na gaba yayin aiki a yanayin zafi mai girma.
3. Bayanin Tsarin Rarraba (Binning)
Ko da yake takardar bayani ba ta yi cikakken bayani game da lambobin bin ba, ƙayyadaddun lakabin sun haɗa da filayen BIN CODE, jimlar haske mai radiated (Φe), tsayin igiyar ruwa (WLP), da ƙarfin gaba (VF). Wannan yana nuna ana rarraba samfurin ta waɗannan sigogi. Nau'ikan rarrabuwa na yau da kullun sun haɗa da bins na haske (misali, R, S, T) da bins na ƙarfin lantarki (misali, V1, V2). Haƙurin tsayin igiyar ruwa yawanci ±5nm ne a kusa da 850nm. Abokan ciniki ya kamata su koma zuwa lambobin oda don takamaiman buƙatun bin.
4. Bincike na Ƙididdiga na Aiki
4.1 Ƙarfin Gaba vs. Yanzu na Gaba
Matsakaicin I-V yana nuna yanzu na gaba yana tashi daga ~200mA a 1.5V zuwa 1000mA a kusan 1.8V. Matsakaicin yana nuna halayen gaba na diode na yau da kullun tare da juriya mai motsi kusan 0.3-0.4Ω a yankin aiki.
4.2 Yanzu na Gaba vs. Ƙarfin Haske na Dangi
Ƙarfin haske na dangi yana ƙaruwa kusan daidai da yanzu na gaba daga 200mA zuwa 1000mA. A 1000mA fitarwa kusan 100% (an daidaita), tare da ɗan jiki a manyan magudanan ruwa. Wannan daidaituwa yana sauƙaƙa ƙirar sarrafa yanzu.
4.3 Dogaro da Zafin Jiki
Ƙarfin haske na dangi yana raguwa tare da ƙara yawan zafin wurin siyar. A 85°C, ƙarfin yana faɗuwa zuwa kusan 80% na darajar a 25°C. Sarrafa zafi yana da mahimmanci don kiyaye fitarwar haske mai daidaituwa a yanayin zafi mai girma.
4.4 Rarraba Bakan
Fitarwar bakan tana tsakiya a 850nm tare da cikakken faɗin rabin mafi girma (FWHM) na kusan 39nm. Matsakaicin yana da ma'anar, wanda ya dace da LEDs infrared na tushen GaAs. Babu wani fitarwa mai mahimmanci a waje da kewayon 780-950nm.
4.5 Tsarin Haske
Tsarin haske yana nuna rarraba kamar Lambertian tare da kusurwar rabin digiri 80. Ƙarfin haske na dangi yana sama da 50% daga -40° zuwa +40°, yana sa LED ya dace da aikace-aikacen haskaka mai faɗi.
4.6 Rage Darajar Yanzu na Gaba
Matsakaicin yanzu na gaba dole ne a rage shi daidai daga 1000mA a 25°C zuwa 0mA a 125°C. Wannan matsayi yana da muhimmanci ga ƙirar zafi; a aikace a 85°C yanzun da aka yarda yana kusan 600mA.
5. Bayanin Makanikai da Marufi
5.1 Girman Marufi
LED ɗin yana da marufi mara tushe mai girma 3.80mm (tsawon) × 3.80mm (faɗi) × 2.28mm (tsawo). Ana nuna polarity ta hanyar daraja a saman: anodes biyu (pins 1 da 2) da cathode ɗaya (pin 3) a ƙasan kallo. Tsarin shimfidar wurin siyar da aka ba da shawarar ya haɗa da babban kushin na tsakiya 2.7mm ta 2.7mm don watsar da zafi.
5.2 Tebur mai ɗaukar kaya da Reel
Marufi yana cikin tebur mai ɗaukar kaya mai faɗi 12mm tare da fakitin 4mm, 3000 kowane reel. Girman reel ɗin yana bin ƙa'idodin EIA-481: diamita na flange 330.2mm, diamita na hub 79.5mm. Tebur ɗin ya haɗa da alamomin polarity.
6. Jagororin Siyarwa da Haɗawa
6.1 Tsarin Siyarwa na Reflow
Bi tsarin reflow na JEDEC J-STD-020 mara gubar. Preheat daga 150°C zuwa 200°C na tsawon daƙiƙa 60-120, ƙimar hawa ≤3°C/s, lokaci sama da 217°C (TL) har zuwa daƙiƙa 60, mafi girman zafin jiki 260°C (mafi 10 daƙiƙa a 260°C). Ƙimar sanyaya ≤6°C/s. Kar a wuce wuce gona da iri na reflow sau biyu; idan tazara ta wuce sa'o'i 24, ana buƙatar toya kafin siyarwa.
6.2 Siyarwa da Gyara da Hannu
Siyarwa da hannu: zafin ƙarfe<300°C, tsawon lokaci Matsayin damshi 3. Ajiye buhunan da ba a buɗe ba a ≤30°C/≤75%RH har zuwa shekara 1. Bayan buɗewa, yi amfani da shi cikin sa'o'i 168 (≤30°C/≤60%RH) ko kuma toya a 60±5°C na tsawon > sa'o'i 24 kafin amfani. Kada a yi amfani da shi idan bushewa ya ƙare ko buhun ya lalace. Marufi na yau da kullun: 3000 kowane reel. Ana rufe reels ɗin a cikin jakar hana damshi tare da silica gel da alamar zafi. Lakabin ya haɗa da lambar sashi, lambar layi, lambobin bin, adadi, da lambar kwanan wata. Akwatunan waje sun ƙunshi reels da yawa. Kyamarorin sa ido, haske na IR don tsaro, tsarin gani na inji, firikwensin kusanci, da watsa bayanai na gani. Tsayin igiyar ruwa 850nm ya dace da kyamarori na CMOS/CCD. Sarrafa zafi: yi amfani da yankin jan karfe na PCB mai isasshen abu da hanyoyin zafi. Kada a taɓa wuce matsakaicin ƙididdiga masu amintattu. Koyaushe haɗa da resistor mai iyakance yanzu ko direba na yau da kullun don hana guduwar zafi. Guji ƙarfin baya. Kare LEDs daga fitar da wutar lantarki mai tsauri ta hanyar amfani da ƙasan ƙasa da sarrafawa. Guji fallasa ga sulfur, bromine, chlorine mahaɗan da ke sama da ƙayyadaddun iyakoki. Kada a sanya damuwa na inji ga ruwan tabarau na silicone. Ana ba da shawarar isopropyl alcohol don tsaftacewa. Kada a yi amfani da kaushi wanda zai iya lalata marufi. Ba a ba da shawarar tsaftacewa ta ultrasonic ba domin yana iya lalata haɗin waya na ciki. Idan aka kwatanta da daidaitattun LEDs na IR na 5mm, marufi na EMC yana ba da iko na sama (2W vs 100mW na yau da kullun) da kuma sarrafa zafi mafi kyau. Masu fitar da infrared masu matsakaicin ƙarfi a cikin marufai na SMD iri ɗaya (misali, 3.5x3.5mm) galibi suna da ƙarancin haske mai radiated (500-700mW) ko kusurwar kallo mai faɗi (120°). Kusurwar katako na 80° na wannan na'urar tana ba da mafi kyawun haɗaɗɗiya don haskaka mai nisa. Ƙarƙashin ƙarfin gaba (1.8V) yana rage asarar wutar lantarki a cikin da'irori masu tuƙi. Tambaya 1: Zan iya tuka wannan LED a 2A? Tambaya 2: Menene shawarar tuka yanzu don mafi kyawun inganci? Tambaya 3: Shin LED ɗin ya dace da aiki na ci gaba? Misali na 1: Hasken dare na CCTV Misali na 2: Hasken bugun jini na masana'antu LEDs na infrared sun dogara ne akan semiconductor na bandgap kai tsaye (AlGaAs ko GaAs). Lokacin da aka matsa gaba, electrons suna sake haɗuwa da ramuka a yankin aiki, suna fitar da photons tare da makamashin da ya dace da bandgap (~1.46 eV don 850nm). Marufi na EMC yana ɗaukar guntu a kan leadframe na ƙarfe don cire zafi. Ruwan tabarau na silicone yana haɓaka ingancin cirewa da siffanta tsarin haske. Kasuwancin yana nufi zuwa mafi girman nau'in wutar lantarki (2W da sama) a cikin marufai na SMD masu ƙarami don aikace-aikace masu ƙuntataccen sarari. Ingantawa a cikin fasahar infrared mara phosphor tana mai da hankali kan mafi girman ingancin juyawa da kuma dogaro na zafi mafi kyau. Layukan guntu da yawa da kayan gani masu haɗaka suna fitowa don saduwa da buƙatun haskaka daban-daban. Wannan samfurin ya dace da yanayin ƙarami da babban aiki don tsaro da jin daɗin masana'antu. Cikakken bayanin kalmomin fasaha na LED6.3 Ajiya da Sarrafa Damshi
7. Bayanin Marufi da Oda
8. Shawarwarin Aikace-aikace
8.1 Aikace-aikace na Yau da Kullun
8.2 Abubuwan Duba na Ƙira
8.3 Tsaftacewa
9. Kwatanta Fasaha tare da Samfuran Masu Rikici
10. Tambayoyin da Aka Yi Yawa (FAQ)
A'a, mafi girman yanzu na gaba shine 1000mA. Wuce wannan zai haifar da zafi mai yawa da lalacewa na dindindin.
Inganci (haske mai radiated vs. ikon shigarwa) gabaɗaya yana da kyau a kusa da 500-800mA. Dubi matsayin yanzu na gaba vs. ƙarfin haske na dangi.
Ee, idan sarrafa zafi yana kiyaye zafin haɗin gwiwa a ƙasa da 125°C. Aiki na bugun jini tare da ɗawainiya kasa da 10% da kuma ɗan gajeren faɗin bugun jini (0.1ms) zai iya samun mafi girma daga kololuwar yanzu.11. Hanyoyin Aikace-aikace na Aiki
Jerin LEDs 4, kowanne ana tukawa a 700mA, jimlar wutar lantarki ~5W, yana ba da haske don filin gani na mita 20. Kayan sanyaya mai dacewa yana kiyaye haɓakar zafi a ƙasa da 30°C.
LEDs biyu a jere, ana buga su a 1A tare da ɗawainiya 1%, an haɗa su tare da jan hankali na kyamara. Yana samun ƙarfin haske mai girma don dubawa mai sauri.12. Ka'idodin Aiki
13. Hanyoyin Ci Gaba
Kalmomin Ƙayyadaddun LED
Aikin Hasken Wutar Lantarki
Kalma
Naúrar/Wakilci
Bayanin Sauri
Me yasa yake da muhimmanci
Ingancin Hasken Wuta
lm/W (lumen kowace watt)
Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari.
Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki.
Gudun Hasken Wuta
lm (lumen)
Jimillar hasken da tushe ke fitarwa, ana kiransa "haske".
Yana ƙayyade ko hasken yana da haske sosai.
Kusurwar Dubawa
° (digiri), misali 120°
Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske.
Yana shafar kewar haskakawa da daidaito.
Zafin Launi (CCT)
K (Kelvin), misali 2700K/6500K
Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi.
Yana ƙayyade yanayin haskakawa da yanayin da suka dace.
CI / Ra
Ba naúrar, 0–100
Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau.
Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi.
SDCM
Matakan ellipse MacAdam, misali "5-mataki"
Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi.
Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya.
Matsakaicin Tsawon Raɗaɗin Hasken
nm (nanomita), misali 620nm (ja)
Tsawon raɗaɗin haske daidai da launin LED masu launi.
Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya.
Rarraba Bakan Hasken
Layin tsawon raɗaɗi da ƙarfi
Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske.
Yana shafar ba da launi da ingancin launi.
Ma'auni na Lantarki
Kalma
Alamar
Bayanin Sauri
Abubuwan ƙira
Ƙarfin lantarki na gaba
Vf
Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa".
Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere.
Ƙarfin lantarki na gaba
If
Ƙimar ƙarfin lantarki don aikin LED na yau da kullun.
Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai.
Matsakaicin Ƙarfin lantarki na bugun jini
Ifp
Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya.
Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa.
Ƙarfin lantarki na baya
Vr
Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa.
Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki.
Juriya na zafi
Rth (°C/W)
Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau.
Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi.
Rigakafin ESD
V (HBM), misali 1000V
Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni.
Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali.
Gudanar da Zafi & Amincewa
Kalma
Ma'aunin maɓalli
Bayanin Sauri
Tasiri
Zazzabin Haɗin gwiwa
Tj (°C)
Ainihin yanayin aiki a cikin guntun LED.
Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi.
Ragewar Lumen
L70 / L80 (sa'o'i)
Lokacin da haske ya ragu zuwa 70% ko 80% na farko.
Kai tsaye yana ayyana "tsawon sabis" na LED.
Kula da Lumen
% (misali 70%)
Kashi na hasken da aka riƙe bayan lokaci.
Yana nuna riƙon haske akan amfani na dogon lokaci.
Canjin Launi
Δu′v′ ko ellipse MacAdam
Matsakaicin canjin launi yayin amfani.
Yana shafar daidaiton launi a cikin yanayin haskakawa.
Tsufa na Zafi
Lalacewar kayan aiki
Lalacewa saboda yanayin zafi na dogon lokaci.
Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye.
Tufafi & Kayan Aiki
Kalma
Nau'ikan gama gari
Bayanin Sauri
Siffofi & Aikace-aikace
Nau'in Kunshin
EMC, PPA, Yumbu
Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi.
EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai.
Tsarin Guntu
Gaba, Guntu Juyawa
Tsarin na'urorin lantarki na guntu.
Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi.
Rufin Phosphor
YAG, Silicate, Nitride
Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari.
Phosphor daban-daban suna shafar inganci, CCT, da CRI.
Ruwan tabarau/Optics
Lefi, Microlens, TIR
Tsarin gani a saman yana sarrafa rarraba haske.
Yana ƙayyade kusurwar dubawa da layin rarraba haske.
Kula da Inganci & Rarraba
Kalma
Abun rarraba
Bayanin Sauri
Manufa
Kwalin Gudun Hasken
Lambar misali 2G, 2H
An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen.
Yana tabbatar da daidaiton haske a cikin jeri ɗaya.
Kwalin Ƙarfin lantarki
Lambar misali 6W, 6X
An tattara su ta hanyar kewayon ƙarfin lantarki na gaba.
Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin.
Kwalin Launi
Ellipse MacAdam 5-mataki
An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon.
Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin.
Kwalin CCT
2700K, 3000K da sauransu
An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa.
Yana cika buƙatun CCT na yanayi daban-daban.
Gwaji & Takaddun Shaida
Kalma
Matsakaicin/Gwaji
Bayanin Sauri
Muhimmanci
LM-80
Gwajin kula da lumen
Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske.
Ana amfani dashi don kimanta rayuwar LED (tare da TM-21).
TM-21
Matsakaicin kimanta rayuwa
Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80.
Yana ba da hasashen kimiyya na rayuwa.
IESNA
Ƙungiyar Injiniyoyin Haskakawa
Yana rufe hanyoyin gwajin gani, lantarki, zafi.
Tushen gwaji da masana'antu suka amince.
RoHS / REACH
Tabbatarwar muhalli
Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury).
Bukatar shiga kasuwa a duniya.
ENERGY STAR / DLC
Tabbatarwar ingancin kuzari
Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa.
Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa.