Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Sigogin Fasaha
- 2.1 Halayen Lantarki
- 2.2 Halayen Gani
- 2.3 Halayen Zafi
- 3. Zane-zanen Aiki da Bincike
- 3.1 Zane na Halayen Ƙarfin Lantarki da Ƙarfin Wutar Lantarki (I-V)
- 3.2 Dangantakar Haske da Ƙarfin Wutar Lantarki na Gaba
- 3.3 Dangantakar Haske da Zafin Jiki na Junction
- 3.4 Rarraba Haske
- 4. Tsarin Rarraba da Rarrabawa
- 4.1 Rarraba Tsawon Raɗin Haske / Zafin Jiki na Launi
- 4.2 Rarraba Ƙarfin Haske
- 4.3 Rarraba Ƙarfin Lantarki na Gaba
- 5. Bayanan Injina da Kunshin
- 5.1 Girman Kunshin da Zanen Bayani
- 5.2 Tsarin Filaye da Ƙirar Filayen Solder
- 5.3 Gano Polarity
- 6. Jagororin Solder da Haɗawa
- 6.1 Bayanin Yanayin Solder na Reflow
- 6.2 Gudanarwa da Kula da Ajiya
- 7. Bayanan Kunshin da Oda
- 7.1 Sigogin Kaset da Reel
- 7.2 Bayanin Label da Tsarin Lambar Sashe
- 8. Bayanan Aikace-aikace da Abubuwan Ƙira
- 8.1 Da'irorin Aikace-aikace na Al'ada
- 8.2 Abubuwan Ƙira na Zafi
- 8.3 Abubuwan Ƙira na Gani
- 9. Amincewa da Ingantaccen Inganci
- 10. Kwatancen Fasaha da Bambance-bambance
- 11. Tambayoyin da ake yawan yi (FAQ)
- 11.1 Yaya ake auna ƙarfin haske?
- 11.2 Shin zan iya tuka LED sama da matsakaicin ƙarfin wutar lantarki da aka ƙayyade?
- 11.3 Me ke haifar da raguwar haske a hankali a kan lokaci?
- 12. Misalan Aikace-aikace na Aiki
- 12.1 Misali na 1: Na'urar Baya don Ƙaramin Nuni
- 12.2 Misali na 2: Alamar Matsayi akan Na'urar Masu Amfani
- 13. Gabatarwar Ka'idar Aiki
- 14. Trends da Ci gaban Masana'antu
1. Bayanin Samfur
Wannan takarda tana ba da cikakkun bayanan fasaha don jerin sassan LED. An tsara abubuwan don ba da cikakkun bayanai ga injiniyoyi da masu ƙira waɗanda suke buƙata don haɗawa cikin tsarin lantarki da aikace-aikace daban-daban. Babban abin da aka fi mayar da hankali shine isar da haƙiƙanin bayanai, cikakkun bayanai game da iyawar sashen da iyakokin aiki.
2. Sigogin Fasaha
Sashe masu zuwa suna ba da cikakkun bayanai game da mahimman sigogi na lantarki, gani, da zafi waɗanda ke bayyana iyakar aikin LED. Duk ƙimomin sun dogara ne akan yanayin gwaji na al'ada sai dai idan an faɗi akasin haka.
2.1 Halayen Lantarki
Mahimman sigogi na lantarki sun haɗa da ƙarfin lantarki na gaba, ƙarfin lantarki na baya, da ƙarfin wutar lantarki na gaba. Waɗannan sigogi suna da mahimmanci don ƙirar da'irori masu dacewa da kuma tabbatar da aiki mai aminci a cikin yankin aiki mai aminci (SOA) na sashe. Ƙarfin lantarki na gaba yawanci yana bambanta da ƙarfin wutar lantarki na gaba da zafin jiki na junction, wanda aka yi cikakken bayani a cikin zane-zanen aiki masu zuwa.
2.2 Halayen Gani
Aikin gani yana da halayen sigogi kamar ƙarfin haske, tsawon raɗin haske mafi girma, da zafin jiki na launi (don fararen LED). Takardar ta ƙayyade mafi ƙanƙanta, na al'ada, da mafi girman ƙimomi. Yana da mahimmanci a lura cewa fitarwar gani ya dogara sosai da ƙarfin wutar lantarki da yanayin zafi.
2.3 Halayen Zafi
Gudanar da zafi yana da mahimmanci ga tsawon rayuwar LED da kwanciyar hankali na aiki. Mahimman sigogi sun haɗa da juriyar zafi daga junction zuwa wurin solder (Rthj-sp) da matsakaicin zafin jiki na junction da aka yarda (Tj). Ana buƙatar isasshen hanyar sanyaya zafi don kiyaye Tja ƙasa da matsakaicin ƙimar sa a ƙarƙashin duk yanayin aiki.
3. Zane-zanen Aiki da Bincike
Bayanan zane-zane suna ba da zurfin fahimtar halayen LED a ƙarƙashin yanayi daban-daban.
3.1 Zane na Halayen Ƙarfin Lantarki da Ƙarfin Wutar Lantarki (I-V)
Zanen I-V yana nuna alaƙa tsakanin ƙarfin lantarki na gaba da ƙarfin wutar lantarki na gaba. Ba shi da layi, kamar yadda diode ke yi. Wannan zane yana da mahimmanci don zaɓar resistors masu iyakance ƙarfin wutar lantarki ko ƙirar masu tuka LED na yau da kullun.
3.2 Dangantakar Haske da Ƙarfin Wutar Lantarki na Gaba
Wannan zane yana nuna yadda fitarwar haske ke ƙaruwa tare da ƙarfin wutar lantarki. Yayin da ƙarfin wutar lantarki ke ƙaruwa yana ƙara fitarwa, haka kuma yana ƙara zubar da wutar lantarki da zafin jiki na junction, wanda zai iya haifar da raguwar inganci da saurin lalacewa bayan wani matsayi.
3.3 Dangantakar Haske da Zafin Jiki na Junction
Fitarwar hasken LED tana raguwa yayin da zafin jiki na junction ya tashi. Wannan zane yana ƙididdige wannan dangantaka, yana nuna mahimmancin ƙirar zafi mai inganci don kiyaye haske mai daidaito a tsawon rayuwar samfurin.
3.4 Rarraba Haske
Ga LED masu launi, wannan jadawalin yana nuna ƙarfin hasken da aka fitar a cikin bakan gani, wanda ya ta'allaka a kusa da tsawon raɗin haske mafi girma. Ga fararen LED, yana nuna faɗin bakan da aka canza zuwa phosphor, tare da mahimman ma'auni shine daidaitaccen zafin jiki na launi (CCT) da ma'aunin nuna launi (CRI).
4. Tsarin Rarraba da Rarrabawa
Don tabbatar da daidaito, ana rarraba LED zuwa rukunoni bisa mahimman sigogi da aka auna yayin samarwa.
4.1 Rarraba Tsawon Raɗin Haske / Zafin Jiki na Launi
Ana rarraba LED zuwa ƙunƙun tsawon raɗin haske ko kewayon CCT. Wannan yana ba masu ƙira damar zaɓar sassan da suka dace da takamaiman buƙatun launi don aikace-aikacensu, suna tabbatar da daidaiton gani a cikin tsarin LED da yawa.
4.2 Rarraba Ƙarfin Haske
Ana rarraba sassan bisa ga fitarwar haskensu a takamaiman ƙarfin wutar lantarki na gwaji. Wannan rarrabawar yana taimakawa wajen hasashen da kuma cimma matakan haske da aka yi niyya a cikin ƙirar ƙarshe.
4.3 Rarraba Ƙarfin Lantarki na Gaba
Rarraba ta hanyar ƙarfin lantarki na gaba yana taimakawa wajen ƙirar hanyoyin samar da wutar lantarki masu inganci kuma yana iya zama mahimmanci ga aikace-aikace inda ake buƙatar daidaitaccen daidaitawar ƙarfin lantarki a cikin LED da yawa a jere.
5. Bayanan Injina da Kunshin
5.1 Girman Kunshin da Zanen Bayani
An ba da cikakken zanen girma, yana ƙayyade tsawon gabaɗaya, faɗi, tsayi, da mahimman siffofi kamar siffar ruwan tabarau da tsarin gubar. An nuna mahimman iyakoki.
5.2 Tsarin Filaye da Ƙirar Filayen Solder
An ƙayyade shafin ƙafa da aka ba da shawarar (tsarin ƙasa) don shimfidar PCB. Yin bin waɗannan girma yana da mahimmanci don samun haɗin gwiwar solder mai aminci, daidaitaccen jeri, da ingantaccen canja wurin zafi daga kunshin zuwa PCB.
5.3 Gano Polarity
An nuna hanyar gano anode da cathode a sarari, yawanci ta hanyar alamar gani akan kunshin (misali, tsaga, gefen da aka yanke, ko ɗigo) ko ƙirar gubar mara daidaito.
6. Jagororin Solder da Haɗawa
6.1 Bayanin Yanayin Solder na Reflow
An ba da shawarar yanayin zafin jiki na reflow, gami da lokutan dumama, jiƙa, reflow, da sanyaya tare da takamaiman iyakokin lokaci da zafin jiki (misali, matsakaicin zafin jiki, lokacin da ya wuce ruwa). Wuce waɗannan iyakokin na iya lalata tsarin ciki na LED ko ruwan tabarau na epoxy.
6.2 Gudanarwa da Kula da Ajiya
LED suna da hankali ga zubar da wutar lantarki (ESD) da danshi. Jagororin sun haɗa da amfani da hanyoyin gudanarwa masu aminci na ESD da adana sassan a cikin yanayi mai bushewa. Ga kunshin masu hankali ga danshi, ana iya buƙatar umarnin gasa kafin solder.
7. Bayanan Kunshin da Oda
7.1 Sigogin Kaset da Reel
An ba da cikakkun bayanai game da faɗin kaset ɗin mai ɗaukar kaya, girman aljihu, diamita na reel, da kuma alkibla don kayan aikin haɗawa ta atomatik.
7.2 Bayanin Label da Tsarin Lambar Sashe
An bayyana tsarin lambar sashe, tare da kowane sashe yana wakiltar takamaiman halaye kamar launi, rukunin haske, rukunin ƙarfin lantarki, da nau'in kunshin. Wannan yana ba da damar yin oda daidai ga takamaiman bayanin da ake buƙata.
8. Bayanan Aikace-aikace da Abubuwan Ƙira
8.1 Da'irorin Aikace-aikace na Al'ada
An tattauna tsarin da'irori na asali, kamar amfani da resistor a jere tare da tushen ƙarfin lantarki na yau da kullun ko amfani da takamaiman IC mai tuka LED na yau da kullun don ingantacciyar inganci da sarrafawa.
8.2 Abubuwan Ƙira na Zafi
An ba da shawarwari masu amfani don shimfidar PCB don haɓaka zubar da zafi: amfani da ramukan zafi a ƙarƙashin filin zafi, amfani da zubar da tagulla, da tabbatar da isasshen iska a cikin akwati.
8.3 Abubuwan Ƙira na Gani
An ambaci abubuwan da ke shafar rarraba haske na ƙarshe, kamar kusurwar kallon LED, yuwuwar amfani da na'urorin gani na biyu (ruwan tabarau, masu watsawa), da tasirin saman da ke kusa da haske ko abubuwan sha.
9. Amincewa da Ingantaccen Inganci
Takardar tana nuni ga gwaje-gwajen amincin da aka yi akan samfurin, waɗanda za su iya haɗawa da gwaje-gwaje don rayuwar aiki mai zafi (HTOL), ajiyar ƙananan zafin jiki, zagayowar zafin jiki, da juriyar ɗanɗano. Waɗannan gwaje-gwajen suna tabbatar da cewa sashen ya cika ma'auni na masana'antu don ɗorewa a cikin yanayi daban-daban.
10. Kwatancen Fasaha da Bambance-bambance
Yayin da aka tsallake takamaiman sunayen masu fafatawa, takardar na iya nuna mahimman fa'idodin wannan dangin samfurin a fagage kamar mafi girman ingancin haske (lumens a kowace watt), mafi kyawun daidaiton launi a cikin rukunoni, ƙananan juriyar zafi, ko ƙaramin girman kunshin idan aka kwatanta da tsararraki na baya ko madadin gama gari.
11. Tambayoyin da ake yawan yi (FAQ)
Wannan sashe yana magance tambayoyin gama gari bisa sigogin fasaha.
11.1 Yaya ake auna ƙarfin haske?
Ana auna ƙarfin haske yawanci a cikin kwallon haɗawa a ƙarƙashin yanayi na bugun jini a takamaiman ƙarfin wutar lantarki (misali, 20mA don ƙananan LED na sigina) kuma a daidaitaccen zafin jiki na junction (sau da yawa 25°C) don samar da ma'auni na al'ada.
11.2 Shin zan iya tuka LED sama da matsakaicin ƙarfin wutar lantarki da aka ƙayyade?
A'a. Wuce matsakaicin ƙimar, ko da a taƙaice, na iya haifar da gazawar bala'i nan da nan ko rage amincin dogon lokaci saboda hanzarin hanyoyin lalacewa.
11.3 Me ke haifar da raguwar haske a hankali a kan lokaci?
Ana kiran wannan raguwar lumen. Yana faruwa ne da farko saboda lalacewar kayan semiconductor da phosphors (idan akwai) a hankali saboda dalilai kamar babban zafin jiki na junction, babban ƙarfin wutar lantarki, da damuwar muhalli.
12. Misalan Aikace-aikace na Aiki
12.1 Misali na 1: Na'urar Baya don Ƙaramin Nuni
Don baya na LCD mai launi ɗaya, za a shirya LED da yawa na rukunin launi ɗaya a cikin jeri. Mai tuka na yau da kullun yana tabbatar da haske iri ɗaya. Dole ne ƙirar ta sarrafa zafin da jeri ya samar a cikin ƙuntataccen sarari na haɗin nuni.
12.2 Misali na 2: Alamar Matsayi akan Na'urar Masu Amfani
LED guda ɗaya, wanda filin GPIO ke tuka ta hanyar resistor mai iyakance ƙarfin wutar lantarki, yana ba da alamar matsayi mai sauƙi. Ana ƙididdige zaɓin ƙimar resistor bisa ga ƙarfin lantarki, ƙarfin lantarki na gaba na LED, da ƙarfin wutar lantarki da ake so.
13. Gabatarwar Ka'idar Aiki
LED diode ne na semiconductor. Lokacin da aka yi amfani da ƙarfin lantarki na gaba, electrons suna haɗuwa da ramuka a cikin na'urar, suna sakin makamashi a cikin nau'in photons. Tsawon raɗin haske (launi) na hasken da aka fitar yana ƙaddara ta hanyar tazarar band na makamashi na kayan semiconductor da aka yi amfani da su. Ana yin fararen LED yawanci ta hanyar lulluɓe ɗigon LED shuɗi da phosphor mai rawaya, wanda ke canza wasu hasken shuɗi zuwa rawaya, wanda ke haifar da fahimtar farin haske.
14. Trends da Ci gaban Masana'antu
Masana'antar LED na ci gaba da haɓakawa. Trends na gabaɗaya sun haɗa da ci gaba da neman ingantaccen haske don rage amfani da makamashi, inganta ingancin launi da daidaito, haɓaka sabbin siffofi (misali, ƙananan LED, micro-LEDs), da haɓaka haɗin kai tare da tsarin sarrafawa mai hankali don aikace-aikacen haske mai ƙarfi. Ci gaban kimiyyar kayan aiki da fasahar kunshin sune manyan abubuwan da ke haifar da waɗannan trends.
Bayani:Duk bayanan da ke cikin wannan takarda suna iya canzawa ba tare da sanarwa ba. Alhakin mai amfani ne ya tabbatar da dacewar samfurin don aikace-aikacensu na musamman kuma ya tabbatar da ƙirarsu ta bi duk ma'auni masu dacewa na aminci da ƙa'idoji.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |