Teburin Abubuwan Ciki
- 1. Duba na Samfur
- 1.1 Fa'idodi na Asali da Kasuwar Manufa
- 2. Bincike na Ma'auni na Fasaha
- 2.1 Halayen Haske da Launi
- 2.2 Ma'auni na Lantarki da Zafi
- 2.3 Matsakaicin Ma'auni na Gabaɗaya
- 3. Bincike na Lankwasa Ayyuka
- 3.1 Rarraba Bakan Haske da Kusurwa
- 3.2 Halayen Igiyar Ruwa ta Gaba
- 3.3 Dogaro da Yanayin Zafi
- 3.4 Ragewa da Matsakaicin Igiyar Ruwa
- 4. Tsarin Rarraba Launi
- 5. Jagororin Aikace-aikace da Abubuwan Ɗauka
- 5.1 Yanayin Aikace-aikace na Yau da Kullun
- 5.2 Gudanar da Zafi
- 5.3 Abubuwan Ɗauka na Injin Lantarki
- 5.4 Solder da Gudanarwa
- 6. Kwatanta da Bambance-bambance
- 7. Tambayoyin da ake yawan yi (FAQ)
- 8. Ka'idojin Aiki da Trends
- 8.1 Ka'idar Aiki ta Asali
- 8.2 Trends na Masana'antu
1. Duba na Samfur
Wannan takarda ta yi cikakken bayani game da ƙayyadaddun bayanai na LED mai matsakaicin ƙarfi mai siffar 3030 ta amfani da kunshin Epoxy Molding Compound (EMC). An ƙera samfurin don ba da ma'auni mafi kyau tsakanin ingantaccen haske (lm/W) da ingantaccen farashi (lm/$) a cikin sashin matsakaicin ƙarfi. An ƙera shi don aikace-aikacen da ke buƙatar ingantaccen aiki da ingantaccen fitar da haske.
1.1 Fa'idodi na Asali da Kasuwar Manufa
Babban fa'idodin wannan jerin LED sun haɗa da ƙirar kunshin EMC mai haɓaka zafi, wanda ke inganta zubar da zafi da dogon lokacin aminci. Yana haɗa tazarar tsakanin aikace-aikacen matsakaicin ƙarfi da manyan ƙarfi, yana iya ɗaukar har zuwa 0.8W. Tare da matsakaicin igiyar ruwa na 240mA da mafi ƙarancin Ma'auni na Nuna Launi (CRI) na 70, ya dace da aikace-aikacen da ke buƙatar ingantaccen launi. Na'urar ta dace da hanyoyin solder na reflow marasa gubar. Babban aikace-aikacen manufa da aka gano shi ne Fitilun Gudanar da Rana (DRL).
2. Bincike na Ma'auni na Fasaha
Duk ma'auni an ƙayyade su a ƙarƙashin daidaitattun yanayin gwaji na Igiyar Ruwa ta Gaba (IF) = 150mA, Yanayin Yanayi (Ta) = 25°C, da Danshi na Dangi (RH) = 60% sai dai idan an faɗi.
2.1 Halayen Haske da Launi
Bambance-bambancen Farin Sanyi yana da kewayon zafin jiki mai alaƙa (CCT) daga 5300K zuwa 6488K, tare da ƙimar al'ada na 6018K. Mafi ƙarancin CRI (Ra) shine 70, tare da ƙimar al'ada na 71.5. Fitowar haske tana da iyakar auna na ±7%, yayin da iyakar auna CRI ta kasance ±2. An samo CCT daga zanen Chromaticity na CIE 1931. Yana da mahimmanci a lura cewa teburin kula da lumen na don tunani kawai.
2.2 Ma'auni na Lantarki da Zafi
Ƙarfin lantarki na gaba (VF) yawanci yana auna 3.1V, tare da kewayon daga 2.8V (Min) zuwa 3.4V (Max) a 150mA. Igiyar ruwa ta baya (IR) ita ce matsakaicin 10 µA a ƙarfin lantarki na baya (VR) na 5V. Kusurwar kallo (2θ½), wanda aka ayyana shi azaman kusurwar kashe-axis inda ƙarfin haske ya rabi na kololuwar ƙarfi, yawanci shine 120°. Juriyar zafi daga haɗin gwiwa zuwa wurin solder (Rth j-sp) yawanci shine 11 °C/W. Na'urar tana da ikon jurewa Electrostatic Discharge (ESD) na 2000V.
2.3 Matsakaicin Ma'auni na Gabaɗaya
Aiki da na'urar fiye da waɗannan iyakoki na iya haifar da lalacewa na dindindin. Matsakaicin ma'auni na gabaɗaya sune: Ci gaba da Igiyar Ruwa ta Gaba (IF): 240 mA; Igiyar Ruwa ta Gaba ta bugun jini (IFP): 300 mA (Faɗin bugun jini ≤ 100µs, Zagayowar Aiki ≤ 1/10); Rarrabawar Ƙarfi (PD): 816 mW; Ƙarfin Lantarki na Baya (VR): 5 V; Yanayin Aiki (Topr): -40°C zuwa +105°C; Yanayin Ajiya (Tstg): -40°C zuwa +105°C; Yanayin Haɗin gwiwa (Tj): 125 °C; Yanayin Solder (Tsld): 230°C ko 260°C na dakika 10. Dole ne a yi taka tsantsan don tabbatar da cewa zubar da wutar lantarki bai wuce matsakaicin ma'auni na gabaɗaya ba.
3. Bincike na Lankwasa Ayyuka
3.1 Rarraba Bakan Haske da Kusurwa
Rarraba ƙarfin bakan dangi (Hoto na 1) yana ayyana halayen launi na LED Farin Sanyi. Rarraba kusurwar kallo (Hoto na 2) yana nuna tsarin katako na al'ada na 120°, yana tabbatar da bayanin fitarwa na Lambertian ko kusa da Lambertian na gama gari don wannan nau'in kunshin.
3.2 Halayen Igiyar Ruwa ta Gaba
Dangantakar tsakanin igiyar ruwa ta gaba da haske mai haske (Hoto na 3) yana nuna cewa fitar da haske yana ƙaruwa tare da igiyar ruwa amma a ƙarshe zai cika kuma ya lalace a manyan igiyoyin ruwa saboda tasirin zafi. Lankwasa na ƙarfin lantarki na gaba da igiyar ruwa ta gaba (Hoto na 4) yana nuna halayen halayen diode na al'ada, tare da VF yana ƙaruwa da logarithmic tare da IF.
3.3 Dogaro da Yanayin Zafi
Canjin cibiyoyin launi na CIE (x, y) tare da yanayin yanayi (Hoto na 5) yana da mahimmanci ga aikace-aikacen mai mahimmanci na launi, yana nuna yadda farin batu zai iya karkata. Haske mai haske yana raguwa yayin da yanayin yanayi ke ƙaruwa (Hoto na 6), wani muhimmin abin la'akari don ƙirar sarrafa zafi. Hakazalika, ƙarfin lantarki na gaba yawanci yana raguwa tare da haɓakar yanayin zafi (Hoto na 7).
3.4 Ragewa da Matsakaicin Igiyar Ruwa
Hoto na 8 yana kwatanta matsakaicin izinin igiyar ruwa ta gaba a matsayin aiki na yanayin yanayi don ƙimar juriya biyu daban-daban na zafi daga haɗin gwiwa zuwa yanayi (Rth j-a): 30°C/W da 35°C/W. Wannan jadawali yana da mahimmanci don ƙayyade igiyar ruwa mai aminci a cikin yanayin zafi da aka bayar. Misali, a yanayin yanayi na 85°C tare da Rth j-a=35°C/W, matsakaicin igiyar ruwa an rage shi sosai daga matsakaicin gabaɗaya na 240mA.
4. Tsarin Rarraba Launi
Ana rarraba LED ɗin cikin kwandon bins bisa ga cibiyoyin launi don tabbatar da daidaiton launi a cikin aikace-aikace. Hoto na 9 yana nuna zanen chromaticity na CIE 1931 tare da tsarin kwandon da aka ayyana. Tebur 5 yana ba da cikakken bayanin lambobin kwandon. Rashin tabbas na ma'auni don ma'auni na launi shine ± 0.007. Duk binning ana yin su ne a ƙarƙashin daidaitattun yanayi (IF=150mA, Ta=25°C).
5. Jagororin Aikace-aikace da Abubuwan Ɗauka
5.1 Yanayin Aikace-aikace na Yau da Kullun
Wannan LED ya dace da aikace-aikacen haske na gabaɗaya iri-iri saboda ma'auni na inganci, farashi, da inganci. Bayanin fasaha ya ambaci musamman Fitilun Gudanar da Rana (DRL). Sauran yuwuwar aikace-aikacen sun haɗa da hasken cikin gida (kwan fitila, bututu, panels), hasken gine-gine, alamar alama, da hasken baya don nunin inda ake son zafin jiki mai sanyi.
5.2 Gudanar da Zafi
Ingantaccen sarrafa zafi yana da mahimmanci don cimma ƙimar aiki da tsawon rai. Matsakaicin juriya na zafi na 11 °C/W daga haɗin gwiwa zuwa wurin solder yana nufin ƙirar PCB dole ne ta samar da hanyar ƙarancin zafi zuwa yanayi. Ana ba da shawarar amfani da ingantattun ramukan zafi, yankin tagulla, da yuwuwar PCB mai tushen ƙarfe (MCPCB) don aiki mai ƙarfi ko yanayin zafi mai girma. Koyaushe koma ga lankwasa ragewa (Hoto na 8) don zaɓar ingantaccen igiyar ruwa.
5.3 Abubuwan Ɗauka na Injin Lantarki
Ana ba da shawarar matuƙar direba mai ƙarfi akai-akai akan tushen ƙarfin lantarki mai ƙarfi don tabbatar da ingantaccen fitar da haske da hana guduwar zafi. Yakamata a zaɓi direban don yin aiki a cikin ƙayyadaddun kewayon igiyar ruwa (har zuwa 240mA ci gaba). Dole ne a yi la'akari da bambancin ƙarfin lantarki na gaba (2.8V zuwa 3.4V) a cikin ƙarfin lantarki na yarda da direba. Don aikin bugun jini (IFP), ana buƙatar bin ƙa'idodin faɗin bugun jini (≤100µs) da iyakokin zagayowar aiki (≤1/10).
5.4 Solder da Gudanarwa
Na'urar ta dace da bayanan solder na reflow marasa gubar. Matsakaicin yanayin zafi na solder shine 230°C ko 260°C na dakika 10. Yakamata a bi ƙa'idodin IPC/JEDEC J-STD-020 don hankali da danshi da bayanan reflow. Dole ne a kiyaye matakan kariya na ESD na yau da kullun yayin gudanarwa da haɗawa, kamar yadda aka ƙididdige na'urar don 2000V HBM.
6. Kwatanta da Bambance-bambance
Idan aka kwatanta da LED na matsakaicin ƙarfi na gargajiya a cikin fakitin filastik, kunshin EMC yana ba da ingantaccen aikin zafi da juriya ga launin rawaya daga bayyanar UV, wanda ke haifar da ingantaccen kula da lumen da tsawon rai. Ƙafar 3030 tana ba da babban kushin zafi fiye da ƙananan fakitoci (misali, 2835), yana ba da damar mafi girman zubar da wutar lantarki (har zuwa 0.8W) yayin kiyaye matsakaicin siffar siffa. Ƙayyadaddun CRI na 70+ yana ba da ingantaccen launi fiye da yawancin LED na matsakaicin ƙarfi na yau da kullun, yana sa ya dace da aikace-aikacen inda ake la'akari da mayar da launi.
7. Tambayoyin da ake yawan yi (FAQ)
Q: What is the main advantage of the EMC package?
A: The EMC package provides enhanced thermal conductivity compared to standard PPA plastic, leading to lower junction temperature, higher maximum drive current capability, and improved long-term reliability and lumen maintenance.
Q: How do I interpret the derating curve (Fig. 8)?
A: The curve shows the maximum continuous current you can safely apply at a given ambient temperature for a specific thermal resistance (Rth j-a) of your system. You must know your system's effective Rth j-a to use the correct curve. Exceeding these limits risks overheating and premature failure.
Q: Can I drive this LED at 240mA continuously?
A: You can only drive it at 240mA if the junction temperature is kept at or below 125°C. In most practical applications, especially at higher ambient temperatures, the current will need to be derated according to Fig. 8 to stay within the Tj limit.
Q: What is the purpose of the color binning?
A: Manufacturing variations cause slight differences in chromaticity between individual LEDs. Binning groups LEDs with very similar color coordinates together. Using LEDs from the same or adjacent bins in a fixture ensures uniform white color appearance without visible color differences (color mismatch).
8. Ka'idojin Aiki da Trends
8.1 Ka'idar Aiki ta Asali
Wannan tushen haske ne mai ƙarfi wanda ya dogara da diode na semiconductor. Lokacin da aka yi amfani da ƙarfin lantarki na gaba wanda ya wuce ƙofar diode, electrons da ramuka suna sake haɗuwa a cikin yanki mai aiki na guntuwar semiconductor (yawanci bisa InGaN don LED shuɗi/fari), suna sakin makamashi a cikin nau'in photons (haske). An samar da hasken farin sanyi ta hanyar haɗuwa da guntuwar LED shuɗi da rufin phosphor. Hasken shuɗi daga guntun yana tada phosphor rawaya (kuma wani lokacin ja/kore), kuma cakuda shuɗi da hasken rawaya ana ganinsa a matsayin fari.
8.2 Trends na Masana'antu
Sashin LED mai matsakaicin ƙarfi, musamman a cikin fakitoci kamar 3030 da 2835, yana ci gaba da zama babban ƙarfi a cikin hasken gabaɗaya saboda ingantaccen farashinsa zuwa aiki. Trends sun haɗa da ci gaba da inganta ingantaccen haske (lm/W) ta hanyar ci gaban fasahar guntu da phosphor, turawa don mafi girman CRI da ingantaccen daidaiton launi (ƙaramin binning), da haɓaka fakitoci tare da mafi ƙarancin juriya na zafi don ba da damar manyan igiyoyin ruwa da yawan wutar lantarki daga ƙafar ƙafa ɗaya. Ƙaura zuwa EMC da sauran kayan fakitoci masu inganci daga filastik na yau da kullun shine bayyanannen yanayi don haɓaka aminci a cikin aikace-aikacen da ake buƙata.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |