Orange SMD LED RF-OUL150TS-CA-E1 - 3.2x1.6x1.88mm - Voltage 1.8-2.3V - Power 69mW - Takaddun Fasaha

1. Bayanin Samfurin

1.1 Bayani Gabaɗaya

RF-OUL150TS-CA-E1 wani LED ne mai haske orange wanda aka gina ta amfani da chip orange. Girman butulenta 3.2 mm × 1.6 mm × 1.88 mm, yana mai da shi manufa ga aikace-aikacen da sarari ke da ƙuntatawa. Wannan LED an ƙera shi don duk hanyoyin haɗa SMT, yana ba da ingantacciyar aminci da aiki mai daidaito.

1.2 Manyan Abubuwan Fasaha

• Kusurwar Kallo Ƙunƙuntacciya:Na'urar tana nuna kusurwar kallo na 50% Iv na 30° kawai, tana ba da hasken da aka taƙaita.
• Mai dace da SMT:Ya dace da duk daidaitattun hanyoyin haɗa SMT da sake narkar da gubar.
• Matsanancin Damar Ruwa:An kiyasta matakin damar ruwa na 3 (MSL 3), yana buƙatar kulawa da adanawa sosai.
• Mai bin RoHS:Yana bin ka'idojin muhalli na RoHS gaba ɗaya.

1.3 Aikace-aikace

• Alamomin gani da fitilun sigina
• Maɓallai, alamomi, da hasken allo
• Alamar gani na gaba ɗaya a cikin kayan lantarki na mabukaci da kayan masana'antu

2. Bayanan Fasaha

2.1 Girman Butulen

LED an saka shi a cikin butulce mai girman 3.2 mm × 1.6 mm × 1.88 mm (tsawo × faɗi × tsawo). Duban ƙasa yana nuna ƙafafu biyu (Pad 1 da Pad 2) tare da alamar polarity don daidaitacciyar hanya. Ana ba da siffofi na haɗa da aka ba da shawarar a cikin takardun don tabbatar da ingantaccen aiki na zafi da lantarki. Duk ma'auni suna cikin millimita tare da juriya gabaɗaya na ±0.2 mm sai dai an faɗi akasin haka.

2.2 Halayen Lantarki da Gani (Ts = 25°C)

Tebur mai zuwa ya taƙaita mahimman halayen lantarki da gani a yanayin zafin 25°C da wutar gaba ta 20 mA.

2.3 Matsayin Matsanancin Ƙarfi (Ts = 25°C)

Dole ne a kula kada a wuce matsakaicin matsayin matsanancin ƙarfi. Ya kamata a kiyaye zafin junction ƙasa da 95°C a kowane yanayin aiki. Dole ne a ƙayyade ainihin matsakaicin wutar gaba ta hanyar auna zafin butulce don tabbatar da cewa ba a wuce iyakar zafin junction ba.

3. Tsarin Bin da Zaɓi

3.1 Bins na Tsawon Tsala / Launi

Tsawon tsala mai rinjaye an raba shi zuwa rukuni biyu: E00 (620–625 nm) da F00 (625–630 nm). Wannan yana ba da damar masu ƙira su zaɓi madaidaicin inuwar orange da ake buƙata don aikinsu.

3.2 Bins na Ƙarfin Haske

Akwai bins uku na ƙarfin haske: M00 (1200–1800 mcd), N00 (1800–2800 mcd), da O00 (2800–4300 mcd). Zaɓi ya dogara da hasken da ake so da ingancin gani na tsarin.

3.3 Bins na Wutar Gaba

Wutar gaba an raba shi zuwa bins biyar (B1, B2, C1, C2, D1) wanda ya fara daga 1.8 V zuwa 2.3 V. Wannan bins yana tabbatar da rabon wutar daidai lokacin da aka yi amfani da LEDs a layi daya.

4. Maganganun Aiki da Nazari

4.1 Wutar Gaba vs. Wutar Gaba

Kwancen Vf-I yana nuna alaƙar haɓaka ta yau da kullun. A 20 mA, wutar gaba ta faɗi cikin iyakan bins da aka ƙayyade. Kwancen yana taimakawa wajen ƙirƙirar resistors masu iyakance wutar ko direbobi masu tsayayyen wuta.

4.2 Ƙarfin Haske Mai Dangantaka vs. Wutar Gaba

Ƙarfin haske mai dangantaka yana ƙaruwa da layi da wuta har zuwa 30 mA. A mafi girman wutar, tasirin cikar yana rage inganci. Kwancen yau da kullun yana nuna ƙarfin haske mai dangantaka 100% a 20 mA.

4.3 Tasirin Zafin Jiki

Kwancen zafin haɗa vs. ƙarfin haske mai dangantaka yana nuna raguwa kaɗan a cikin ƙarfi yayin da zafin jiki ya tashi. Hakanan, dole ne a rage wutar gaba a yanayin zafin da ya tashi don guje wa wuce iyakar zafin junction. Juriya na zafi na 450 °C/W yana nuna buƙatar kyakkyawan sarrafa zafi, musamman lokacin tuƙi a manyan wutar.

4.4 Rarraba Tsawon Tsala

Kwancen ƙarfin haske mai dangantaka vs. tsawon tsala yana tabbatar da faɗin tsaka-tsakin tsawon tsala na yau da kullun na 15 nm. Tsawon tsala na kololuwa ya kusan kasancewa a matsakaicin kewayon 620–630 nm, yana ba da haske orange mai tsabta.

4.5 Tsarin Hasken Rarraba

Zanen halayen rarraba haske yana nuna tsarin haske mai ƙunƙuntacciya tare da kusurwar kallo na 30° (50% Iv). Wannan ya sa LED ya dace da aikace-aikacen da ke buƙatar haske mai jagora, kamar alamomin tabo ko haskaka ƙananan alamomi.

5. Bayanan Injiniya da Marufi

5.1 Teburin Jigilar Kaya da Girman Rel

LEDs an tattara su a cikin teburin jigilar kaya mai faɗin 8 mm tare da rel mai diamita 178 mm. Kowanne rel yana ƙunshe da 2000. Tazarar aljihun tebur ɗin an ƙera shi don kayan aikin SMT na yau da kullun. Rel ɗin ya ƙunshi lakabi mai lambar sashi, lambar lot, lambobin bin, adadi, da lambar kwanan wata.

5.2 Jakar Katange Danshi da Adanawa

Don karewa daga shan danshi, an rufe rel ɗin a cikin jakar katange danshi tare da busasshiyar sinadari da katin nuna danshi. Dole ne a rufe jakar har sai an yi amfani da ita. Yanayin adanawa: kafin buɗe jakar - zafin jiki ≤ 30°C, danshi ≤ 75% na tsawon shekara ɗaya; bayan buɗe - zafin jiki ≤ 30°C, danshi ≤ 60% na awa 168 (kwanaki 7). Idan lokacin adanawa ya wuce waɗannan iyakoki, ana buƙatar aikin gasa a 60±5°C na akalla awanni 24 kafin haɗa.

5.3 Akwatin Kwalaye

Ana tattara rel da yawa a cikin akwatin kwali na yau da kullun don jigilar kaya. Akwatin an lakafta shi da bayanan samfurin da kuma kariya.

6. Jagororin Haɗa da Taro

6.1 Tsarin Sake Narkar da Gubar

LED ya dace da sake narkar da gubar mara gubar. Tsarin da aka ba da shawarar ya dogara ne akan ƙa'idodin JEDEC:

• Matsakaicin hawan (Tsmax zuwa Tp): Mafi girman 3°C/s
• Fara zafi: 150°C zuwa 200°C na 60-120 s
• Lokaci sama da 217°C (TL): 60-150 s
• Matsanancin zafin jiki (Tp): 260°C, mafi girman 10 s
• Lokacin riƙewa cikin 5°C na Tp: mafi girman 30 s
• Matsakaicin sanyaya: Mafi girman 6°C/s
• Jimlar lokaci daga 25°C zuwa kololuwa: mafi girman mintuna 8

Kada a yi sake narkar da gubar fiye da sau biyu. Idan tazarar tsakanin haɗa biyu ta wuce awanni 24, LEDs na iya shan danshi kuma su lalace.

6.2 Haɗa da Hannu

Idan an buƙaci haɗa da hannu, yi amfani da ƙarfen haɗa a zafin jiki ƙasa da 300°C na kasa da daƙiƙa 3 a kowane fil. An yarda da aiki guda ɗaya na haɗa da hannu a kowane LED.

6.3 Taka Tsantsan

• Kada a haɗa LEDs akan PCBs da suka lanƙwasa ko ba su da daidaituwa.
• Ka guje wa matsin lamba ko girgiza mai yawa yayin sanyaya bayan haɗa.
• Kada a yi sanyaya da sauri na na'urar bayan sake narkar da gubar.
• Idan an buƙaci gyara, yi amfani da ƙarfen haɗa mai kai biyu kuma tabbatar da cewa halayen LED ba su lalace ba.

7. Gwajin Aminci da Ma'auni

7.1 Yanayin Gwaji

An tabbatar da LED ta hanyar gwaje-gwajen aminci masu zuwa (22 pcs kowane gwaji, ma'aunin karɓa 0/1):

• Sake narkar da gubar (JESD22-B106): 260°C mafi girman, 10 s, sau 2
• Zagayowar Zafin Jiki (JESD22-A104): -40°C zuwa 100°C, zagayowa 100
• Girgiza Zafin Jiki (JESD22-A106): -40°C zuwa 100°C, zagayowa 300
• Adanawa a Babban Zafin Jiki (JESD22-A103): 100°C na awa 1000
• Adanawa a Ƙananan Zafin Jiki (JESD22-A119): -40°C na awa 1000
• Gwajin Rayuwa (JESD22-A108): 25°C, IF=20 mA na awa 1000

7.2 Ma'aunin Lalacewa

Lalacewa ana ayyana shi azaman kowane sifa ta wuce iyakoki masu zuwa:

• Wutar gaba: > 1.1 × Ƙarshen Ƙa'idar Sama (U.S.L)
• Wutar baya: > 2.0 × U.S.L (mafi girman 10 μA)
• Hasken haske:<0.7 × Ƙarshen Ƙa'idar Ƙasa (L.S.L)

Waɗannan gwaje-gwaje sun tabbatar da ƙarfin LED a ƙarƙashin yanayin aikace-aikace na yau da kullun.

8. Abubuwan La'akari da Aikace-aikace

8.1 Sarrafa Zafi

Ganin juriya na zafi na 450°C/W, ingantacciyar hanyar zubar da zafi tana da mahimmanci lokacin aiki kusa da matsakaicin wutar. Dole ne a kiyaye zafin junction ƙasa da 95°C. Masu ƙira ya kamata su samar da isassun wuraren jan ƙarfe a kan PCB kuma su yi la'akari da sanyaya mai aiki idan ya zama dole.

8.2 Matsanancin Sulfur da Halogen

Ana iya lalata abin rufe LED ta hanyar mahadi na sulfur. Ya kamata a kiyaye abun ciki na sulfur a cikin yanayin da kayan haɗi ƙasa da 100 PPM. Hakanan, ya kamata mahadi na bromine da chlorine kowanne ya kasance ƙasa da 900 PPM, tare da jimlar ƙasa da 1500 PPM, don hana lalacewar sinadarai a cikin tsarin.

8.3 Kariyar Ƙarfin Lantarki Tsaye (ESD)

Kamar duk na'urorin semiconductor, wannan LED yana da hankali ga ESD. Matsayin HBM shine 2000 V. Ya kamata a yi amfani da taka tsantsan na ESD (wuraren aiki da aka ɗora ƙasa, igiyoyin hannu masu hana lantarki, marufi masu gudanarwa) yayin kulawa da taro.

8.4 Tsarin Kewayawa

Resistor mai iyakance wuta ya zama dole ga kowane LED ko jeri don hana guduwar wuta saboda bambancin wutar gaba. Ya kamata kewayawar tuƙi ta tabbatar da cewa ba a taɓa amfani da wutar baya a kan LED ba, saboda wannan na iya haifar da ƙaura da lalacewa.

9. Kwatanta da Sauran Fasahohi

9.1 vs. LED Orange Mai Fadi

Kusurwar kallo mai ƙunƙuntacciya na 30° na RF-OUL150TS-CA-E1 ya sa ya fi dacewa ga aikace-aikacen da ke buƙatar haske mai tattarawa tare da babban ƙarfin haske a kan axis. LEDs masu faɗin kusurwar kallo (misali 120°) za su buƙaci ƙarin na'urorin gani don samun irin wannan jagoranci, yana ƙara tsada da rikitarwa.

9.2 vs. LED Jaja a cikin Irin Butulce

LEDs orange (620–630 nm) suna ba da kyakkyawan gani a cikin hasken yanayi idan aka kwatanta da jaja mai zurfi (660 nm) don ganewar idon mutum. Suna kuma ba da wani launi na musamman don nuna matsayi, yana bambanta su da alamomin jaja ko kore na yau da kullun.

10. Tambayoyi da Aka Yi Yawa

10.1 Menene matsakaicin wutar gaba don aiki mai ci gaba?

Matsakaicin matsanancin ƙarfi shine 30 mA, amma ainihin iyaka ya dogara da yanayin zafi. A yanayin zafin 25°C kuma tare da kyakkyawan zubar da zafi, 30 mA ya dace. A mafi girman yanayin zafi, ana buƙatar rage ƙarfi.

10.2 Ta yaya zan zaɓi bin daidai don aikace-aikace na?

Zaɓi bin tsawon tsala (E00 ko F00) bisa ga inuwar launin da ake so. Zaɓi bin ƙarfin haske (M00, N00, O00) bisa ga hasken da ake buƙata. Don wutar, zaɓi bin da ya dace da kewayon wutar fitar da direbanka don rage ɓata wuta a cikin resistor mai iyakance.

10.3 Za a iya amfani da wannan LED a aikace-aikacen waje?

Yanayin zafin aiki (-40°C zuwa +85°C) ya dace da yawancin yanayin waje. Koyaya, ba a ƙayyade LED musamman don shigar danshi ko fallasa UV ba. Ana iya buƙatar ƙarin rufi ko rufewa don yanayin waje mai tsauri.

11. Misalin Aiki: Ƙirƙirar Alamar Matsayi Mai Jagora

A cikin kwamitin sarrafawa da ke buƙatar haske orange mai haske da aka taƙaita wanda ake iya gani daga mita 3, injiniyoyi sun zaɓi RF-OUL150TS-CA-E1 tare da bin O00 (2800–4300 mcd) da F00 (625–630 nm). An saita direba mai tsayayyen wuta zuwa 20 mA don kunna kowane LED. Zane na pad na PCB ya bi tsarin haɗa da aka ba da shawarar tare da isasshen jan ƙarfe don zubar da zafi. Kusurwar kallo mai ƙunƙuntacciya ta kawar da buƙatar na'urorin gani na biyu. Sakamakon taro ya wuce duk gwaje-gwajen aminci kuma ya sami haske mai daidaituwa tare da ƙaramin tsaka-tsaki tsakanin alamomin da ke kusa.

12. Ƙa'idodin Asali da Hanyoyin Gaba

12.1 Ƙa'idar Hasken Haske

Wannan LED yana amfani da chip orange wanda ya dogara da tsarin kayan AlInGaP (aluminum indium gallium phosphide), wanda ke fitar da haske lokacin da electrons suka sake haɗuwa da ramuka a cikin semiconductor mai tsakar band din kai tsaye. Faɗin tsaka-tsakin tsawon tsala yana nuna tsabtar launi mai girma.

12.2 Hanyoyin Masana'antu

Ci gaban da ake samu a fasahar chip yana tura don ƙarin ingancin haske da ƙarami butulce. Hanyar rage girma da ƙara haske tana ci gaba, yana ba da damar ƙira mai ƙarami da ingantaccen amfani da makamashi. Bugu da ƙari, ɗaukar binciken gani na atomatik da ƙara ƙarancin bins yana inganta daidaito ga aikace-aikacen nuni da alama.