Table of Contents
- 1. Product Overview
- 1.1 Core Advantages
- 1.2 Target Market and Applications
- 2. In-depth Technical Parameter Analysis
- 2.1 Photometric and Electrical Characteristics
- 2.2 Thermal Characteristics
- 2.3 Absolute Maximum Ratings
- 3. Performance Curve Analysis
- 3.1 Forward Current vs. Forward Voltage Relationship (I-V Curve)
- 3.2 Relationship between Relative Luminous Intensity and Forward Current
- 3.3 Relationship Between Relative Luminous Intensity and Junction Temperature
- 3.4 Chromaticity Shift
- 3.5 Forward Current Derating Curve
- 3.6 Allowable Pulse Handling Capability
- 3.7 Spectral Distribution
- 4. Explanation of the Grading System
- 4.1 Luminous Intensity Grading
- 4.2 Color Binning
- 5. Mechanical and Packaging Information
- 5.1 Mechanical Dimensions
- 5.2 Recommended Solder Pad Layout
- 5.3 Polarity Identification
- 6. Welding and Assembly Guide
- 6.1 Reflow Soldering Temperature Profile
- 6.2 Usage Precautions
- 7. Packaging and Ordering Information
- 7.1 Packaging Information
- 7.2 Part Number and Ordering Information
- 8. Application Design Considerations
- 8.1 Drive Circuit Design
- 8.2 PCB Thermal Design
- 8.3 Optical Integration
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 10.1 What is the recommended operating current?
- 10.2 Yaya za a zaɓi madaidaicin resistor na iyakancewar kwarara?
- 10.3 Me ya sa sarrafa zafi yake da muhimmanci sosai?
- 10.4 Can multiple LEDs be connected in series or in parallel?
- 11. Practical design case study
- 11.1 Automotive Dashboard Switch Backlight
- 12. How It Works
- 13. Technology Trends
1. Product Overview
Bu belge, PLCC-2 (Plastik Leaded Chip Carrier) yüzey montaj paketi kullanan, yüksek parlaklıklı buz mavisi bir LED'in özelliklerini ayrıntılı olarak açıklamaktadır. Bu cihaz, zorlu ortamlarda güvenilirlik ve yüksek performans için tasarlanmış olup, 120 derece geniş görüş açısına sahiptir ve otomotiv bileşenleri için katı AEC-Q101 standardına uygundur. Temel tasarım amacı, otomotiv iç mekan uygulamaları için kararlı, canlı bir aydınlatma sağlamak ve aynı zamanda farklı elektriksel ve termal koşullar altında uzun kullanım ömrü ve kararlılık sağlamaktır.
1.1 Core Advantages
- High Luminous Efficiency:Under a standard forward current of 10mA, the typical luminous intensity can reach 300 millicandelas (mcd), ensuring bright and visible light output.
- Wide-Angle Illumination:The 120° viewing angle provides a broad, uniform light distribution, making it ideal for backlight panels and indicator lights.
- Automotive-Grade Reliability:AEC-Q101 certification confirms its suitability for the harsh environmental conditions in automotive electronics, including wide temperature fluctuations and vibration.
- Robust ESD Protection:Capable of withstanding electrostatic discharge up to 8kV (Human Body Model), enhancing robustness during handling and assembly.
- Environmental Compliance:The product complies with RoHS (Restriction of Hazardous Substances) and REACH regulations, supporting global environmental standards.
1.2 Target Market and Applications
This LED is specifically designed for the automotive electronics market. Its main application areas include:
- Automotive interior lighting:For footwells, door handles, cup holders, and general cabin ambient lighting.
- Switch backlighting:Provides clear visibility for buttons and controls on the dashboard, center console, and steering wheel.
- Instrument cluster indicator lights:Used for warning lights, status indicator lights, and instrument backlighting within the driver's instrument cluster.
2. In-depth Technical Parameter Analysis
2.1 Photometric and Electrical Characteristics
Operating parameters define the performance of the LED under standard test conditions (Ts=25°C).
- Forward current (IF):The recommended operating current is 10mA, with an absolute maximum rating of 20mA. Operation requires a minimum current of at least 2mA.
- Luminous intensity (IV):At 10mA, the intensity typically reaches 355 mcd, with a standard bin guaranteed minimum of 140 mcd and a maximum of 560 mcd. The measurement tolerance is ±8%.
- Forward Voltage (VF):Typically 3.1V at 10mA, ranging from a minimum of 2.75V to a maximum of 3.75V. The forward voltage has a negative temperature coefficient, decreasing as the junction temperature increases.
- Viewing Angle (φ):Defined as the full angle at which the intensity drops to half of its peak value. This LED offers a wide viewing angle of 120° ± 5°.
- Chromaticity coordinates (CIE x, y):The typical chromaticity point is (0.18, 0.23), defining its ice-blue hue. The tolerance for these coordinates is ±0.005.
2.2 Thermal Characteristics
Thermal management is crucial for the lifespan and performance stability of LEDs.
- Thermal Resistance (Rth JS):The thermal resistance from junction to solder point is specified with two values: 130 K/W (actual measured value) and 100 K/W (electrical calculation value). This parameter indicates the efficiency of heat transfer from the LED chip to the PCB.
- Junction temperature (TJ):The maximum allowable junction temperature is 125°C. Exceeding this limit may lead to permanent performance degradation.
- Operating and storage temperature:The device's rated operating temperature range is -40°C to +110°C, suitable for global automotive applications.
2.3 Absolute Maximum Ratings
These are stress limits that must not be exceeded under any conditions to prevent permanent damage.
- Power consumption (Pd):Maximum 75 mW.
- Inrush current (IFM):300mA pulse with tolerable duration ≤10μs and low duty cycle (D=0.005).
- Reverse voltage (VR):This LED is not designed for reverse bias operation. Applying a reverse voltage may cause immediate failure.
- Soldering temperature:Capable of withstanding peak temperatures of 260°C for up to 30 seconds during reflow soldering, compatible with standard lead-free soldering processes.
3. Performance Curve Analysis
3.1 Forward Current vs. Forward Voltage Relationship (I-V Curve)
The graph shows a nonlinear relationship. The forward voltage increases with current but exhibits a negative temperature coefficient. This must be considered when designing current-limiting circuits, as VFwill decrease as the LED heats up during operation.
3.2 Relationship between Relative Luminous Intensity and Forward Current
A cikin ƙananan kewayon na'urar, fitowar haske tana da alaƙa da kusan layi tare da na'urar, amma a lokacin da na'urar ta kusanci matsakaicin ƙimar (20mA), yana iya nuna alamun raguwar aiki (raguwar aiki). Ana ba da shawarar aiki a cikin 10mA na yau da kullun ko ƙasa da haka, don samun mafi kyawun aiki da tsawon rayuwa.
3.3 Relationship Between Relative Luminous Intensity and Junction Temperature
Ƙarfin haske yana raguwa yayin da zafin jiki ya tashi. Wannan hoton yana nuna cewa lokacin da TJWhen approaching 140°C, the output may drop to approximately 40% of its room temperature value. This highlights the importance of effective PCB thermal design (using thermal vias, sufficient copper area) for maintaining brightness.
3.4 Chromaticity Shift
Both forward current and junction temperature affect the chromaticity coordinates of the LED. The ΔCIE-x and ΔCIE-y charts show minor shifts. Although the shift range is small, it should be considered for applications requiring strict color consistency under different operating conditions or in arrays using multiple LEDs.
3.5 Forward Current Derating Curve
This key chart defines the maximum allowable continuous forward current based on the pad temperature (TS). As TSincreases, the maximum allowable IFIt must be reduced to keep the junction temperature below 125°C. For example, at TSof 110°C, the maximum IFis 20mA. This curve is crucial for determining safe operating conditions in the final application.
3.6 Allowable Pulse Handling Capability
The diagram shows the relationship between pulse width (tp), duty cycle (D), and the allowable peak pulse current (IFA). For extremely short pulses (e.g., 10μs) at low duty cycles (0.005), the LED can handle currents up to 300mA. This is useful for designing strobe or pulse signal functions.
3.7 Spectral Distribution
The relative spectral distribution graph shows the characteristic peak wavelength of the ice blue LED. The narrow main peak ensures color purity. There are no significant secondary peaks in the red or green regions, confirming the expected color output.
4. Explanation of the Grading System
To ensure consistency in mass production, LEDs are sorted into different bins based on key parameters.
4.1 Luminous Intensity Grading
Based on the luminous intensity measured at 10mA, LEDs are sorted into multiple bins (L1 through GA). Each bin covers a specific range on a logarithmic scale (e.g., T1: 280-355 mcd, T2: 355-450 mcd). The datasheet highlights the "possible output bins" for this specific product model. Designers must specify the required bin when ordering to ensure brightness uniformity in assemblies using multiple LEDs.
4.2 Color Binning
The standard ice blue binning structure is defined within the CIE 1931 chromaticity diagram. The provided table lists specific bin codes (e.g., CM0, CL3) and their corresponding CIE x and y coordinate boundaries. This allows for the selection of LEDs with nearly identical chromaticity points, which is critical for applications like backlighting where color mismatch between adjacent LEDs is visually unacceptable.
5. Mechanical and Packaging Information
5.1 Mechanical Dimensions
PLCC-2 package is a standard surface-mount design. The dimension drawing (referenced in the PDF) provides key dimensions, including body length, width, height, lead pitch, and pad location. Adherence to these dimensions is critical for PCB pad design and automated assembly.
5.2 Recommended Solder Pad Layout
The recommended PCB pad design is provided. This layout is optimized for forming reliable solder joints during reflow soldering, ensuring proper mechanical connection and thermal conduction to the PCB. Following this recommendation helps prevent tombstoning or poor soldering.
5.3 Polarity Identification
The PLCC-2 package typically has a molded notch or a marked cathode at one corner of the device body. During PCB assembly, correct polarity orientation is crucial to ensure proper LED operation. Applying reverse voltage is prohibited.
6. Welding and Assembly Guide
6.1 Reflow Soldering Temperature Profile
This component is compatible with standard lead-free (SnAgCu) reflow soldering processes. The temperature profile includes preheating, thermal soak, reflow, and cooling stages, with a peak temperature not exceeding 260°C for a maximum of 30 seconds. The time above 217°C (liquidus temperature) should be controlled to ensure proper solder joint formation without damaging the LED package.
6.2 Usage Precautions
- ESD Precautions:Although rated for 8kV HBM, standard ESD handling procedures (using grounded wrist straps, workstations, and conductive containers) should still be followed during assembly.
- Current Limitation:Always drive the LED using a constant current source or a current limiting resistor in series with a voltage source. Direct connection to a voltage source exceeding VFwill cause excessive current and failure.
- Thermal Management:Implement appropriate PCB thermal design. Use derating curves to determine safe operating current based on expected maximum ambient temperature and PCB thermal performance.
- Cleaning:If cleaning is required after soldering, use a compatible solvent that will not damage the plastic lens or epoxy.
- Storage Conditions:Store in a dry, anti-static environment within the specified temperature range of -40°C to +110°C.
7. Packaging and Ordering Information
7.1 Packaging Information
LEDs are supplied in tape and reel form, which is the standard packaging for automatic surface mount assembly equipment. Reel specifications (tape width, pocket pitch, reel diameter) are provided to ensure compatibility with assembly line feeders.
7.2 Part Number and Ordering Information
The base part number is67-11-IB0100L-AM. This number encodes key attributes:
- 67-11:Possibly indicates package type (PLCC-2) and/or series.
- IB:Yana nuna ice blue.
- 0100L:Yana iya zama da alaƙa da matakan haske ko lambar samfur.
- AM:Possibly indicates automotive grade or a specific revision.
8. Application Design Considerations
8.1 Drive Circuit Design
For stable operation, a constant current driver is preferred over a simple resistor-limited voltage source, especially in automotive environments where the supply voltage (e.g., a 12V battery) can fluctuate significantly. The driver should be designed to provide the required current (e.g., 10mA) over the expected input voltage range and temperature.
8.2 PCB Thermal Design
To maintain performance and lifespan:
- Use a PCB with sufficient copper thickness.
- Use a thermal pad connected to a larger copper plane or internal ground layer, and connect it through multiple thermal vias.
- Follow the derating curve. If the PCB temperature at the solder joint is expected to reach 80°C, the maximum continuous current must be reduced accordingly from the absolute maximum of 20mA.
8.3 Optical Integration
A 120° viewing angle is suitable for wide-area illumination. For applications requiring more focused light, secondary optical elements (lenses, light guides) may be necessary. When designing light guides or diffusers, the chromaticity coordinates of ice blue should be considered to achieve the desired final color effect.
9. Technical Comparison and Differentiation
Compared to general-purpose PLCC-2 LEDs, this device offers significant advantages for automotive applications:
- Reliability:AEC-Q101 certification involves rigorous stress testing (high-temperature storage, temperature cycling, humidity, etc.), which is not required for commercial-grade components.
- Extended temperature range:Operating ambient temperature up to +110°C, exceeding the typical +85°C limit of commercial LEDs, which is necessary for locations near heat sources in vehicles.
- Controlled Binning:Detailed intensity and color binning ensures consistency, which is less stringent or absent in low-cost alternatives.
- ESD Robustness:The 8kV HBM ESD rating provides a higher safety margin against electrostatic damage during manufacturing and handling.
10. Frequently Asked Questions (FAQ)
10.1 What is the recommended operating current?
The typical operating current is 10mA. It can operate between a minimum of 2mA and an absolute maximum of 20mA, but operating at 10mA provides the best balance between brightness, efficiency, and long-term reliability.
10.2 Yaya za a zaɓi madaidaicin resistor na iyakancewar kwarara?
Yin amfani da dokar Ohm: R = (VWutar lantarki- VF) / IF. Use the maximum V from the datasheetF(3.75V) for worst-case design to ensure the current never exceeds the desired value. For a 12V supply and 10mA target: R = (12V - 3.75V) / 0.01A = 825Ω. Use the next higher standard value (e.g., 820Ω or 1kΩ), and calculate the power dissipation in the resistor (P = I2R).
10.3 Me ya sa sarrafa zafi yake da muhimmanci sosai?
High junction temperature directly leads to three problems: 1)Light output decline:Light output reduction. 2)Color Drift:The emitted color may change. 3)Accelerated Aging:The lifespan of an LED decreases exponentially. Proper heat dissipation through the PCB is essential to maintain specified performance.
10.4 Can multiple LEDs be connected in series or in parallel?
Series connectionIt is usually the preferred choice because all LEDs carry the same current, ensuring uniform brightness. The power supply voltage must be higher than all VF values. Parallel connectionIt is not recommended to proceed without equipping each LED with an independent current-limiting resistor, because VFSlight variations can lead to significant current imbalances, resulting in uneven brightness and potential overload of individual LEDs.
11. Practical design case study
11.1 Automotive Dashboard Switch Backlight
Scene:Design backlighting for a row of 5 identical push-button switches on the dashboard.
- Design Objectives:Uniform, cool blue illumination on all buttons.
- Implementation Plan:
- LED Selection:Specify part number 67-11-IB0100L-AM, and select strict color binning (e.g., CM2) and specific luminous intensity binning (e.g., T1: 280-355 mcd) to ensure consistency.
- Circuit:Connect all 5 LEDs in series to a single constant current driver set to 10mA. Assuming a typical VF为3.1V,驱动器需要输出顺从电压 > 15.5V(5 * 3.1V)。12V汽车电源不足,因此需要升压转换器或从稳压更高电压(例如18V)工作的驱动器。
- PCB Layout:Place each LED directly behind its corresponding switch diffuser. Design the PCB pads strictly according to the recommended pad layout. Connect the thermal pad of each LED to a dedicated copper pour area on the board and use multiple thermal vias to connect to the internal ground plane for heat dissipation.
- Verification:After assembly, measure the pad temperature near an LED while operating in a high ambient temperature chamber (e.g., +85°C). Use the derating curve to verify if a 10mA current is still safe at the measured TS.
12. How It Works
This is a semiconductor light-emitting diode (LED). When a forward voltage exceeding its bandgap energy is applied between the anode and cathode, electrons and holes recombine in the active region of the semiconductor chip (typically based on InGaN material for blue/white/ice blue). This recombination process releases energy in the form of photons (light). The specific composition of the semiconductor layers determines the wavelength (color) of the emitted light. The plastic PLCC package protects the chip, provides mechanical protection, and incorporates a molded lens that shapes the light output to achieve a 120° viewing angle.
13. Technology Trends
The development of such LEDs is driven by several key trends in the automotive and general lighting industries:
- Efficiency Improvement (lm/W):Continuous advancements in materials science aim to produce more light output (lumens) per unit of electrical input power (watts), thereby reducing energy consumption and thermal load.
- Higher Reliability and Lifespan:Progress in packaging materials, die-attach techniques, and phosphor technology (for white LEDs) continues to drive higher Mean Time Between Failure (MTBF) figures, exceeding 50,000 hours.
- Miniaturization:The demand for smaller, denser electronic components has driven the development of LEDs in smaller package forms (e.g., chip-scale packages) while maintaining or increasing light output.
- Smart and Adaptive Lighting:Integration with control systems to achieve dynamic lighting effects, dimming, and color temperature adjustment is becoming increasingly common, although this typically involves more complex LED driver ICs rather than the LED components themselves.
- Strict quality standards:The adoption of standards such as AEC-Q102 (a more specific standard for discrete optoelectronic semiconductors in automotive applications) represents a trend toward more specialized and rigorous testing for automotive components.
Detailed Explanation of LED Specification Terminology
Complete Interpretation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Matters |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical power; higher values indicate greater energy efficiency. | It directly determines the energy efficiency rating of the luminaire and the electricity cost. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Viewing Angle | ° (degree), e.g., 120° | The angle at which luminous intensity drops to half, determining the beam width. | Affects the range and uniformity of illumination. |
| Correlated Color Temperature (CCT) | K (Kelvin), such as 2700K/6500K | The warmth or coolness of light color, lower values tend to be yellow/warm, higher values tend to be white/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| Color tolerance (SDCM) | MacAdam ellipse step, such as "5-step" | A quantitative indicator of color consistency; a smaller step number indicates better color consistency. | Ensure no color difference among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Wavelength values corresponding to the colors of colored LEDs. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED at each wavelength. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbol | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage (Forward Voltage) | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf; the voltages add up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | The peak current that can be withstood for a short period of time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to prevent overheating damage. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding this may cause breakdown. | Reverse connection or voltage surges must be prevented in the circuit. |
| Thermal Resistance (Thermal Resistance) | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires stronger cooling design, otherwise junction temperature rises. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Electrostatic discharge immunity, the higher the value, the less susceptible to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for the brightness to drop to 70% or 80% of its initial value. | Directly defining the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | It may lead to a decrease in brightness, color change, or open-circuit failure. |
IV. Packaging and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramics | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramics provide superior heat dissipation and long lifespan. |
| Chip Structure | Frontside, Flip Chip | Chip electrode arrangement method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating. | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Flat, microlens, total internal reflection | Optical structure on the packaging surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Grading
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness within the same batch of products. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Ease of matching the drive power supply, improving system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven color within the same luminaire. |
| Color temperature grading | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording brightness attenuation data. | For estimating LED lifetime (in conjunction with TM-21). |
| TM-21 | Lifetime projection standard | Projecting lifespan under actual use conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covers optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure the product does not contain harmful substances (such as lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |