Table of Contents
- 1. Product Overview
- 1.1 Key Features and Advantages
- 2. Detailed Technical Specifications
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical and Optical Characteristics (Ta=25°C)
- 3. Explanation of the Grading System
- 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Package Dimensions
- 5.2 Pin Configuration and Polarity
- 6. Welding and Assembly Guide
- 7. Application Recommendations
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Technical Comparison and Differentiation
- 9. FAQ (Based on Technical Specifications)
- 10. Design and Use Case Studies
- 11. Introduction to Technical Principles
- 12. Technology Trends and Background
1. Product Overview
LTC-5675KG ni moduli ya kuonyesha yenye sehemu saba za tarakimu nne. Kazi yake kuu ni kutoa taarifa za nambari na herufi chache zilizo wazi na zinazoonekana vyema katika vifaa mbalimbali vya elektroniki na vyombo vya kupimia. Teknolojia yake ya msingi inatumia chip ya LED ya AlInGaP (aluminium-indium-gallium-phosphide), ambayo imewekwa kwenye msingi usio na uwazi wa GaAs, na inajulikana kwa kutoa mwanga wa kijani wenye ufanisi mkubwa. Kionyeshi hiki kina muundo wa paneli ya kijivu na alama nyeupe za sehemu, ikitoa tofauti bora kwa sehemu zinazong'aa za kijani. Muundo huu unalenga hasa matumizi yanayohitaji kuonyesha nambari thabiti, zenye nguvu chini na utendaji bora wa kuona, kama vile paneli za udhibiti wa viwanda, vifaa vya kupimia, vifaa vya matumizi ya kaya na vyombo vinavyohitaji kuonyesha nambari nyingi zenye ukubwa mdogo.
1.1 Key Features and Advantages
- Digit Size:0.52 inches (13.2 mm) character height, providing good readability.
- Segment design:Continuous uniform segments ensure a beautiful character appearance.
- Optical performance:High brightness and high contrast, ensuring clear visibility under various lighting conditions.
- Viewing Angle:Wide viewing angle, ensuring clear readability of the displayed content even from off-axis positions.
- Energy Efficiency:Low power consumption requirements, suitable for battery-powered or energy-conscious applications.
- Reliability:Solid-state reliability, no moving parts, long service life.
- Quality Control:Devices are graded by luminous intensity to ensure uniform brightness matching in multi-digit or multi-unit applications.
- Environmental Compliance:Lead-free packaging, compliant with the RoHS (Restriction of Hazardous Substances) directive.
2. Detailed Technical Specifications
This section provides a detailed and objective analysis of the electrical and optical parameters specified in the datasheet.
2.1 Absolute Maximum Ratings
These ratings define the stress limits that may cause permanent damage to the device. Operation outside these ranges is not recommended.
- Power consumption per segment:Maximum 70 mW. This limits the maximum continuous current based on forward voltage.
- Peak forward current per segment:Maximum 60 mA, but only under pulse conditions (1 kHz, 25% duty cycle). This rating applies to multiplexed or brief surge conditions.
- Continuous forward current per segment:Maximum 25 mA at 25°C. This current derates linearly at 0.33 mA/°C when the ambient temperature exceeds 25°C. For example, at 85°C, the maximum allowable continuous current is approximately: 25 mA - ((85°C - 25°C) * 0.33 mA/°C) = 5.2 mA.
- Reverse voltage per segment:Maximum 5 V. Exceeding this value may cause junction breakdown.
- Operating temperature range:-35°C to +85°C. This device is suitable for the industrial temperature range.
- Temperature Range for Storage:-35°C to +85°C.
- Soldering Conditions:260°C for 3 seconds, specified that this temperature is measured 1/16 inch (approximately 1.6 mm) below the component mounting plane. This is a typical reflow soldering profile guideline.
2.2 Electrical and Optical Characteristics (Ta=25°C)
These are typical operating parameters under specified test conditions.
- Average luminous intensity (IV):This is a key brightness parameter.
- Minimum value: 320 µcd at IF= 1 mA
- Typical value: 1050 µcd at IF= 10 mA
- Maximum value: 11550 µcd at IF= 10 mA. The wide range from minimum to maximum indicates that the devices are graded (binned). Designers must select from the appropriate grade to ensure uniform brightness.
- Peak emission wavelength (λp):In IF=20mA, it is 571 nm (typical value). This is located in the green region of the visible spectrum.
- Spectral line half-width (Δλ):15 nm (typical value). This indicates the spectral purity or bandwidth of the emitted green light.
- Dominant wavelength (λd):572 nm (typical). Slightly different from peak wavelength, this is the wavelength of monochromatic light that the human eye perceives as matching the color of the light source.
- Forward voltage per segment (VF):In IF=2.1V (min), 2.6V (typical) at 20mA. This is crucial for designing current-limiting circuits. The drive circuit must provide sufficient voltage to overcome this VF.
- Reverse current per segment (IR):In VR=5V maximum 100 µA. Low value indicates good junction quality.
- Luminous intensity matching ratio (IV-m):In the "similar light zone," the maximum ratio between segments is 2:1. This means the brightest segment should not be more than twice as bright as the darkest segment within a single digit or specified group, ensuring visual uniformity.
Measurement Instructions:Luminous intensity is measured using a sensor and filter combination that simulates the CIE photopic response curve, ensuring the measured values align with human perception of brightness.
3. Explanation of the Grading System
The datasheet clearly states that the devices are "graded by luminous intensity". This is a grading process.
- Luminous intensity grading:IVThe wide range of specifications (320 to 11550 µcd at 10mA) indicates the existence of multiple brightness grades. Manufacturers test and categorize (bin) components based on measured output. This allows customers to purchase parts with a guaranteed minimum brightness level (e.g., Grade IV> 8000 µcd 的等级)的部件用于高亮度应用,或为标准等级用于成本敏感的设计。使用分级部件对于在多个显示器或数字之间实现外观均匀至关重要。
- Wavelength Consistency:Although not explicitly stated as a binning parameter, λp(571 nm) and λd(572 nm) has a narrow typical value range, indicating good process control, thereby ensuring consistent green color across different production batches.
4. Performance Curve Analysis
The datasheet references "Typical Electrical/Optical Characteristic Curves". Although specific charts are not provided in the text, we can infer their standard content and importance.
- Forward Current vs. Forward Voltage (I-V Curve):This graph will show an exponential relationship. It is crucial for determining the required power supply voltage for a given drive current and for calculating power dissipation (P = VF* IF) crucial.
- Luminous Intensity vs. Forward Current:This curve shows how brightness increases with current. It is typically nonlinear; due to heating, efficiency (lumens per watt) usually decreases at very high currents. The datasheet provides discrete points at 1mA and 10mA.
- Luminous Intensity vs. Ambient Temperature:For AlInGaP LEDs, light output typically decreases as junction temperature increases. This curve is crucial for designing applications that operate across the entire temperature range (-35°C to +85°C) to ensure sufficient brightness at high temperatures.
- Spectral Distribution:A graph showing relative intensity versus wavelength, with a center wavelength of approximately 571-572 nm and a half-width of about 15 nm, confirming the green light output.
5. Mechanical and Packaging Information
5.1 Package Dimensions
This device uses a standard LED digit package. The dimension drawing (mentioned but not detailed in the text) typically shows:
- The overall length, width, and height of the module.
- The digit spacing (pitch).
- Segment dimensions and spacing.
- Pin pitch, length, and diameter. Note: All dimensions are in millimeters, unless otherwise specified, with a general tolerance of ±0.25 mm.
5.2 Pin Configuration and Polarity
The LTC-5675KG is aCommon Anodedevice. This means the anodes of all LEDs for each digit are internally connected together and brought out to one pin per digit (pins 10-13: Digit 1-4 anodes). The cathodes for each segment (A-G, DP) are shared across all digits and connected to their respective pins (pins 27-30, 35-37 for segments A-G; pins 31-34 for decimal points). This configuration is well-suited for multiplexing.
Multiplexing operation:To display a digit, the microcontroller will:
- Set the pattern for the segment cathodes (A-G) of the desired character.
- Apply voltage to the common anode pin of a specific digit, and the character should appear on that digit.
- Cycle through the anode of each digit sequentially at a high frequency (e.g., 100Hz+), creating the visual effect of all digits lighting up simultaneously. Compared to static driving, this significantly reduces the required drive pins and power consumption.
Internal circuit diagram:The referenced diagram visually confirms the common-anode, multiplexed architecture, showing four digit anodes and seven segment plus one decimal point cathodes.
6. Welding and Assembly Guide
- Reflow Soldering:The specified condition is 260°C for 3 seconds, measured 1.6 mm below the component body. This complies with the typical lead-free reflow soldering profile (peak temperature 245-260°C).
- Precautions:
- Avoid applying mechanical stress to the pins during operation.
- Ensure the display does not exceed the maximum storage temperature before and after soldering.
- Follow standard ESD (Electrostatic Discharge) prevention measures during operation.
- Storage Conditions:Store in a dry environment within the specified temperature range of -35°C to +85°C to prevent moisture absorption, which may cause "popcorn" phenomenon during reflow soldering.
7. Application Recommendations
7.1 Typical Application Scenarios
- Industrial Instrumentation:Panel meters, process controllers, timer displays.
- Test and Measurement Equipment:Digital Multimeter, Frequency Counter, Power Supply.
- Consumer/Commercial Appliances:Microwave ovens, audio equipment, point-of-sale terminals.
- Automotive aftermarket:Instruments and displays requiring high brightness to ensure daytime visibility.
7.2 Design Considerations
- Current Limiting:Always use a series current-limiting resistor for each segment cathode or digital anode (depending on the drive scheme). The resistor value is calculated as R = (VPower Supply- VF) / IF. For a 5V power supply, VF=2.6V, and IF=10mA: R = (5 - 2.6) / 0.01 = 240 Ω.
- Multiplexing driver:Use a microcontroller with sufficient I/O pins or a dedicated LED driver IC (e.g., MAX7219, TM1637), which can handle multiplexing and current control. The driver IC simplifies the design and often provides brightness control.
- Power consumption:Power consumption:
- Brightness Matching:For optimal visual effect, specify the luminous intensity grade to the supplier, especially when using multiple displays.
- Viewing Angle:Wide viewing angle allows flexible installation, but consider the line of sight of the primary user during mechanical design.
8. Technical Comparison and Differentiation
Compared to older technologies such as standard GaP (Gallium Phosphide) green LEDs or filtered incandescent displays, the AlInGaP technology in the LTC-5675KG provides:
- Higher efficiency and brightness:AlInGaP offers superior luminous efficiency, enabling brighter displays at lower currents.
- Better Color Saturation:Green is typically purer and more vivid.
- Higher reliability:Solid-state LEDs have a much longer lifespan than incandescent bulbs or vacuum fluorescent displays (VFD).
- Lower power consumption:Crucial for portable and battery-powered devices.
- Compared to some modern blue chip + phosphor white LEDs that generate green light through filters, AlInGaP green light is generally more efficient for monochromatic green light applications.
9. FAQ (Based on Technical Specifications)
- Q: What is the difference between "peak wavelength" and "dominant wavelength"?
A: Peak wavelength is the single wavelength at which the emission spectrum intensity reaches its maximum. Dominant wavelength is the wavelength of monochromatic light that matches the perceived color of a light source. They are typically close but not identical, with dominant wavelength being more relevant to human visual perception. - Q: Can I drive this display directly with a 3.3V microcontroller (without using a driver IC)?
A: Possibly, but caution is required. Typical VFAt 20mA, it is 2.6V. At 3.3V, the voltage headroom for the current-limiting resistor is only 0.7V. For a 10mA current, you need a 70Ω resistor. This is feasible, but VFand power supply voltage variations can cause significant current changes. Using a dedicated LED driver or transistor buffer is more robust. - Q: Why does continuous current derate with temperature?
A: As the LED junction temperature increases, its internal efficiency decreases, and the risk of thermal runaway rises. Current derating prevents excessive heat generation, ensures long-term reliability, and prevents luminance degradation or failure. - Q: What does "grading by luminous intensity" mean for my design?
A: This means you should work with your distributor to select a specific brightness grade (e.g., minimum IVvalue). If this is not done, you may receive parts from different grades, leading to noticeable brightness variations between digits or between different units of the product.
10. Design and Use Case Studies
Scenario: Design a 4-digit DC voltage panel meter.
- Microcontroller Selection:Select an MCU with at least 12 digital I/O pins (4 digit anodes + 7 segment cathodes + 1 decimal point), or use an I/O expander.
- Driving Circuit:Implement multiplexing in the firmware. The MCU will rapidly cycle through digits 1-4. For each digit, it sets the segment pattern on the cathode pins and enables the corresponding anode pin via a small NPN transistor (because the anode current for a fully lit digit '8' could be 8 segments * 10mA = 80mA, exceeding the limit of most MCU pins).
- Current Limiting:Place eight 220Ω resistors (one for each segment cathode A-G and DP). With a 5V supply and typical VF.
- Brightness control:If needed, implement software PWM (Pulse Width Modulation) on the digit enable time to globally dim the display.
- Result:A compact, efficient, and bright display that shows voltage readings from 0.000 to 19.99V, offering excellent readability in both indoor and outdoor lighting conditions due to its high-contrast, high-brightness AlInGaP segments.
11. Introduction to Technical Principles
LTC-5675KG is based onAlInGaP (aluminum indium gallium phosphide)semiconductor technology. This material system is epitaxially grown on anon-transparent GaAs (gallium arsenide) substrateWhen a forward voltage is applied to the p-n junction of the AlInGaP layer, electrons and holes recombine, releasing energy in the form of photons. The specific composition of Al, In, Ga, and P atoms in the active layer determines the bandgap energy, which directly dictates the wavelength (color) of the emitted light. For this device, the composition is tuned to produce green light with a central wavelength of approximately 572 nm. The opaque substrate means light is primarily emitted from the top surface of the chip, which is suitable for segment-based display structures. Individual LED chips are wire-bonded and assembled into a standard seven-segment pattern within a plastic package.
12. Technology Trends and Background
AlInGaP technology represents a mature and highly optimized solution for high-efficiency red, orange, amber, and green LEDs. In the field of displays:
- For monochrome displays:Due to its efficiency and color purity, AlInGaP remains the preferred choice for pure green, red, and amber, generally outperforming blue chip + phosphor white LEDs that generate these colors through filters.
- Market background:Although dot-matrix OLED and TFT-LCD dominate in full-color, high-information-content displays, seven-segment LED displays like the LTC-5675KG maintain a strong position in applications requiring simple, very bright, low-cost, reliable, and low-power digital readouts.
- Future Development:Trends include further improving efficiency, providing tighter brightness and color grading for high-end applications, and integrating drive electronics and communication interfaces (such as I2C) directly into the display module, thereby simplifying system design. However, the basic seven-segment form in standard colors and AlInGaP technology will likely retain their importance in their target applications for many years to come.
LED Specification Terminology Explained
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Aiseā e Tāua ai |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical power; the higher the value, the more energy-efficient. | It directly determines the energy efficiency rating of the luminaire and the electricity cost. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Viewing Angle | ° (degree), e.g., 120° | The angle at which luminous intensity drops to half, determining the beam width. | Affects the range and uniformity of illumination. |
| Correlated Color Temperature (CCT) | K (Kelvin), such as 2700K/6500K | The warmth or coolness of light color: lower values tend to be yellow/warm, higher values tend to be white/cool. | Determines the lighting atmosphere and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Affects color fidelity, used in high-demand places such as shopping malls and art galleries. |
| Color tolerance (SDCM) | MacAdam ellipse steps, such as "5-step" | A quantitative indicator of color consistency; the smaller the step number, the better the color consistency. | Ensure no color difference among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Wavelength values corresponding to the colors of colored LEDs. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED at each wavelength. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbols | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage (Forward Voltage) | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf; the voltages add up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | The peak current that can be withstood for a short period of time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to prevent overheating damage. |
| Reverse Voltage | Vr | Maximum reverse voltage an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surges must be prevented in the circuit. |
| Thermal Resistance (Thermal Resistance) | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires stronger cooling design, otherwise junction temperature rises. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), e.g., 1000V | Electrostatic discharge immunity. A higher value indicates greater resistance to damage from static electricity. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for the brightness to drop to 70% or 80% of its initial value. | Directly define the "useful life" of LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to prolonged high temperatures. | It may lead to a decrease in brightness, color change, or open-circuit failure. |
IV. Packaging and Materials
| Terminology | Common Types | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramic | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramic provides superior heat dissipation and long lifespan. |
| Chip Structure | Front-side, Flip Chip | Chip electrode arrangement method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating. | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Planar, microlens, total internal reflection | Optical structure on the package surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Grading
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness within the same batch of products. |
| Voltage binning | Code such as 6W, 6X | Grouped by forward voltage range. | Facilitating driver power matching to enhance system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within a minimal range. | Ensure color consistency to avoid uneven colors within the same luminaire. |
| Color temperature grading | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording luminance attenuation data. | For estimating LED lifetime (in conjunction with TM-21). |
| TM-21 | Lifetime projection standard | Estimating lifespan under actual usage conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covers optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure the product does not contain harmful substances (e.g., lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |