Teburin Abubuwan Ciki
- 1. Bayani
- 1.1 Bayani na Gabaɗaya
- 1.2 Siffofi
- 1.3 Aikace-aikace
- 1.4 Girman Kunshin
- 1.5 Ma'auni na Samfur
- 1.5.1 Halayen Lantarki/gani (a Ts=25°C)
- 1.5.2 Matsanancin Matsayi na Amfani
- 1.6 Hotunan Halayen Gani na Kowa
- 1.6.1 Gabanin Wutar Lantarki vs Gabanin Gudu
- 1.6.2 Gabanin Gudu vs Ƙarfin Dangi
- 1.6.3 Zazzabin Filogi vs Ƙarfin Dangi
- 1.6.4 Zazzabin Filogi vs Rage Gabanin Gudu
- 1.6.5 Gabanin Gudu vs Tsawon Launi na Musamman
- 1.6.6 Ƙarfin Dangi vs Tsawon Launi (Bayanin Bakan)
- 1.6.7 Tsarin Radiation
- 2. Shirye-shirye
- 2.1 Bayanin Shirye-shirye
- 2.1.1 Girman Tef ɗin Haɗa
- 2.1.2 Girman Reel
- 2.1.3 Bayanin Tambarin Label
- 2.2 Shirye-shiryen Juriya da Danshi
- 2.3 Akwati na Kwali
- 2.4 Abubuwan Gwajin Amintuwa da Yanayi
- 2.5 Ma'auni na Hukunta Lalacewa
- 3. Umarnin SMT Reflow Soldering
- 3.1 Bayanin SMT Reflow Soldering
- 3.1.1 Walda ta Hannu
- 3.1.2 Gyara
- 3.1.3 Hattara
- 4. Hanyoyin Kula
- 4.1 Hanyoyin Kula
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayani
1.1 Bayani na Gabaɗaya
RF-GSB170TS-BC shine LED mai launi mai haɗaɗɗiyar saman da aka yi ta amfani da guntu mai kore-rawaya. An shirya shi a cikin kunshin 2.0mm x 1.25mm x 0.7mm, wanda ya dace da aikace-aikacen haske na gabaɗaya da nuni.
1.2 Siffofi
- Kusurwar gani mai faɗi sosai har zuwa digiri 140.
- Ya dace da duk taron SMT da aikin walda.
- Matakin lafiyar danshi: Mataki na 3.
- Ya bi ka'idojin RoHS.
1.3 Aikace-aikace
- Nunin gani.
- Maɓalli da alama, nuni.
- Amfani na gabaɗaya.
1.4 Girman Kunshin
Girman kunshin shine 2.0mm (tsawo) x 1.25mm (faɗi) x 0.7mm (tsawo). Yi la'akari da hotuna a cikin takardar bayani don cikakken zane-zane. Duk girman suna da juriyar ±0.2mm sai dai idan an bayyana akasin haka. Hangen ƙasa yana nuna tsarin tashoshi. Ana samar da samfuran walda don tsarin ƙirar PCB.
1.5 Ma'auni na Samfur
1.5.1 Halayen Lantarki/gani (a Ts=25°C)
Waɗannan sune manyan ma'auni na lantarki da gani da aka auna a 20mA na gabanin gudu da 25°C:
| Ma'auni | Alama | Mafi ƙanƙanta | Na kowa | Mafi girma | Nau'i |
|---|---|---|---|---|---|
| Faɗin Rabin Tsawon Bakan | Δλ | -- | 15 | -- | nm |
| Gabanin Wutar Lantarki (bin B0) | VF | 1.8 | -- | 2.0 | V |
| Gabanin Wutar Lantarki (bin C0) | VF | 2.0 | -- | 2.2 | V |
| Gabanin Wutar Lantarki (bin D0) | VF | 2.2 | -- | 2.4 | V |
| Tsawon Launi na Musamman (bin A10) | λD | 560 | -- | 562.5 | nm |
| Tsawon Launi na Musamman (bin A20) | λD | 562.5 | -- | 565 | nm |
| Tsawon Launi na Musamman (bin B10) | λD | 565 | -- | 567.5 | nm |
| Tsawon Launi na Musamman (bin B20) | λD | 567.5 | -- | 570 | nm |
| Tsawon Launi na Musamman (bin C10) | λD | 570 | -- | 572.5 | nm |
| Tsawon Launi na Musamman (bin C20) | λD | 572.5 | -- | 575 | nm |
| Ƙarfin Haske (bin C00) | IV | 18 | -- | 28 | mcd |
| Ƙarfin Haske (bin D00) | IV | 28 | -- | 43 | mcd |
| Ƙarfin Haske (bin E00) | IV | 43 | -- | 65 | mcd |
| Ƙarfin Haske (bin F00) | IV | 65 | -- | 100 | mcd |
| Kusurwar Gani | 2θ1/2 | -- | 140 | -- | deg |
| Guduwar Baya (VR=5V) | IR | -- | -- | 10 | μA |
| Juriya na Zafi (IF=20mA) | RTHJ-S | -- | -- | 450 | °C/W |
Lura: Juriya na auna wutar lantarki shine ±0.1V. Juriya na tsawon launi shine ±2nm. Juriya na ƙarfin haske shine ±10%.
1.5.2 Matsanancin Matsayi na Amfani
| Ma'auni | Alama | Matsayi | Nau'i |
|---|---|---|---|
| Rashin Wutar Lantarki | Pd | 72 | mW |
| Gabanin Gudu | IF | 30 | mA |
| Matsanancin Gabanin Gudu (Pulse) | IFP | 60 | mA |
| Rashin Electrostatic (HBM) | ESD | 2000 | V |
| Zazzabin Aiki | Topr | -40 ~ +85 | °C |
| Zazzabin Ajiya | Tstg | -40 ~ +85 | °C |
| Zazzabin Haɗin | Tj | 95 | °C |
Lura: Yanayin pulse: 1/10 na zagayen aiki, faɗin pulse 0.1ms. Dole ne a kula kada a wuce matsatsin matsayi. Zazzabin haɗin bai kamata ya wuce 95°C ba.
1.6 Hotunan Halayen Gani na Kowa
Hotunan da ke gaba suna nuna aikin LED na kowa a ƙarƙashin yanayi daban-daban.
1.6.1 Gabanin Wutar Lantarki vs Gabanin Gudu
Hoto 1-6 yana nuna dangantaka tsakanin gabanin wutar lantarki da gabanin gudu. A 20mA, gabanin wutar lantarki yana kusan 2.0V (na kowa). Yanayin yana kama da na LED, tare da ƙara gudu yana buƙatar ƙarin wutar lantarki.
1.6.2 Gabanin Gudu vs Ƙarfin Dangi
Hoto 1-7 yana nuna cewa ƙarfin haske na dangi yana ƙaruwa tare da gabanin gudu. A 20mA, ƙarfin dangi yana kusan 1 (daidaita).
1.6.3 Zazzabin Filogi vs Ƙarfin Dangi
Hoto 1-8 yana nuna cewa ƙarfin dangi yana raguwa yayin da zazzabin yanayi ke ƙaruwa. A 100°C, ƙarfin yana faɗuwa zuwa kusan 0.85 na darajar a 25°C.
1.6.4 Zazzabin Filogi vs Rage Gabanin Gudu
Hoto 1-9 yana nuna matsakaicin gabanin gudu da aka yarda a matsayin aikin zazzabin filogi. A 85°C na zazzabin filogi, dole ne a rage gabanin gudu don kiyaye aminci.
1.6.5 Gabanin Gudu vs Tsawon Launi na Musamman
Hoto 1-10 yana nuna cewa tsawon launi yana raguwa kaɗan tare da ƙara gabanin gudu. A 20mA, tsawon launi na musamman yana kusan 568nm (na kowa ga kore-rawaya).
1.6.6 Ƙarfin Dangi vs Tsawon Launi (Bayanin Bakan)
Hoto 1-11 shine hoton rarraba bakan. Tsawon kololuwa yana kusa da 570nm tare da faɗin rabin 15nm. Fitowar tana cikin yankin kore-rawaya.
1.6.7 Tsarin Radiation
Hoto 1-12 yana nuna tsarin radiation na nesa. Kusurwar gani shine digiri 140, yana nuna kusurwar fitowa mai faɗi da ta dace da aikace-aikacen nuni.
2. Shirye-shirye
2.1 Bayanin Shirye-shirye
LED an shirya shi a cikin reels da ke ɗauke da guda 4000 a kowace reel.
2.1.1 Girman Tef ɗin Haɗa
Tef ɗin haɗa yana da faɗi 8.00mm, tare da nisa 4.00mm tsakanin ramuka. Girman ramin ya dace da girman kunshin LED. Tef ɗin sama yana rufe abubuwan haɗi yayin jigilar kaya. An yi alamar polarity a kan tef don daidaita shugabanci.
2.1.2 Girman Reel
Diamita na reel shine 178mm ±1mm, tare da faɗi 8.0mm. Diamita na cibiya shine 60mm ±0.1mm, kuma diamita na ramin axle shine 13.0mm ±0.5mm.
2.1.3 Bayanin Tambarin Label
Ana yiwa kowace reel lakabi da lambar sashi, lambar spec, lambar lot, lambar bin, ƙarfin haske, bin chromaticity, gabanin wutar lantarki, tsawon launi, adadi, da ranar kera.
2.2 Shirye-shiryen Juriya da Danshi
Ana sanya reels a cikin jakar hana danshi tare da bushewa don karewa daga shan danshi. Ana yiwa jakar lakabi da hanyoyin kula da na'urori masu saurin electrostatic.
2.3 Akwati na Kwali
Ana tattara jakunkuna masu hana danshi da yawa a cikin akwati na kwali don jigilar kaya.
2.4 Abubuwan Gwajin Amintuwa da Yanayi
LED yana fuskantar gwaje-gwajen amintuwa ciki har da reflow soldering (260°C mafi girma, sau 2), zagayen zazzabi (-40°C zuwa 100°C, zagaye 100), girgizar zazzabi (-40°C zuwa 100°C, zagaye 300), ajiya a zazzabi mai girma (100°C, sa'o'i 1000), ajiya a zazzabi mai ƙanƙanta (-40°C, sa'o'i 1000), da gwajin rayuwa (25°C, 20mA, sa'o'i 1000). Duk gwaje-gwaje ana gudanar da su tare da guda 22 a kowane gwaji kuma ma'aunin karɓa shine 0/1 gazawa.
2.5 Ma'auni na Hukunta Lalacewa
Bayan gwaje-gwajen amintuwa, ma'auni na gazawa sune: Gabanin wutar lantarki (a 20mA) ya wuce 1.1 sau matakin sama na daidaitaccen; Gudun baya (a 5V) ya wuce 2 sau matakin sama na daidaitaccen; Ƙarfin haske (a 20mA) ya faɗi ƙasa da 0.7 sau matakin ƙasa na daidaitaccen.
3. Umarnin SMT Reflow Soldering
3.1 Bayanin SMT Reflow Soldering
An ba da shawarar bayanin reflow soldering: matsakaicin yawan hawan sama ≤3°C/s; preheat daga 150°C zuwa 200°C na daƙiƙa 60-120; lokaci sama da 217°C (TL) na daƙiƙa 60-120; matsakaicin zazzabi (TP) na 260°C na mafi yawan daƙiƙa 10; yawan sanyaya ≤6°C/s. Jimlar lokaci daga 25°C zuwa kololuwa bai kamata ya wuce mintuna 8 ba.
Lura:
- Kada a yi reflow soldering fiye da sau biyu. Idan fiye da sa'o'i 24 tsakanin walda biyu, LED na iya lalacewa.
- Kada a sanya damuwa a kan LEDs yayin dumama.
3.1.1 Walda ta Hannu
Idan ana walda da hannu, kiyaye zazzabin ƙarfe ƙasa da 300°C kuma lokacin walda ƙasa da daƙiƙa 3. Walda da hannu ya kamata a yi sau ɗaya kawai.
3.1.2 Gyara
Ba a ba da shawarar gyara ba. Idan ba za a iya kaucewa ba, yi amfani da walda mai kai biyu. Tabbatar da farko cewa halayen LED ba za su lalace ba.
3.1.3 Hattara
Kada a sanya abubuwa a kan sassan PCB da suka lanƙwasa. Bayan walda, kada a lanƙwasa allon kewayawa. Kada a yi amfani da ƙarfin injiniya ko girgiza yayin sanyaya. Kada a sanyaya na'urar da sauri bayan walda.
4. Hanyoyin Kula
4.1 Hanyoyin Kula
- Yanayin aiki da kayan haɗin gwiwa bai kamata su ƙunshi abubuwan sulfur fiye da 100 PPM ba.
- Abun ciki ɗaya na Bromine bai kamata ya wuce 900 PPM ba, abun ciki ɗaya na Chlorine ƙasa da 900 PPM, kuma jimlar abun ciki na Bromine da Chlorine ƙasa da 1500 PPM a cikin kayan waje.
- VOCs daga kayan kayan aiki na iya shiga cikin rufin silicone kuma su haifar da canza launi. Guji amfani da manne da ke fitar da tururin kwayoyin halitta.
- A cikin ƙirar kewayawa, kada a wuce matsakaicin gudu na yanzu a kowane LED. Yi amfani da resistors na kariya don hana ƙonewa daga canjin wutar lantarki. Tabbatar cewa ba a saka wutar lantarki ta baya a kan LED ba.
- Ƙirar zazzabi tana da mahimmanci. Samun zafi na iya haifar da raguwar haske da canjin launi. Yi la'akari da watsar da zafi a cikin ƙirar tsarin.
- Yanayin ajiya: Kafin buɗe jakar aluminium, ajiye a ≤30°C da ≤75% na danshi a cikin shekara 1 daga ranar. Bayan buɗe, ajiye a ≤30°C da ≤60% na danshi na sa'o'i 168. Idan lokacin ajiya ya wuce, gasa a 60°C ±5°C na ≥24 sa'o'i.
- LEDs suna da saurin kamuwa da cajin electrostatic (ESD) da damuwa na wutar lantarki (EOS). Ɗauki matakan kariya na ESD masu dacewa.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |