Teburin Abubuwan Ciki
- 1. Bayanin Samfurin Gabaɗaya
- 2. Fassarar Sigogin Fasaha
- 2.1 Halayen Lantarki da Hasken Gani (a Ts=25°C)
- 2.2 Matsayin Ƙarfi Mafi Girma (a Ts=25°C)
- 3. Tsarin Binning
- 4. Nazarin Layukan Ayyuka
- 5. Bayanan Injiniya da Marufi
- 5.1 Girman Fakiti
- 5.2 Girman Tape da Reel
- 5.3 Bayanan Lakabin
- 5.4 Marufi Mai Kariya daga Danshi
- 5.5 Abubuwan Gwajin Aminci
- 6. Jagororin Solder da Haɗawa
- 6.1 Samfurin Reflow Solder
- 6.2 Gyara da Tsabtace
- 7. Bayanan Marufi da Oda
- 8. Shawarwarin Aikace-aikace
- 8.1 Aikace-aikace na Yau da kullun
- 8.2 La'akari da Zane
- 9. Kariya ta Hannu
- 10. Tambayoyi da Amsoshi
- 11. Ka'idojin Fasaha da Hanyoyi
- 12. Aikace-aikace na Yau da kullun
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayanin Samfurin Gabaɗaya
Wannan takarda ta ba da cikakken bayanin fasaha na RF-W1SA28IS-A47 cikakken launi SMD LED. Na'urar tana haɗa guntuwar LED ja, kore, da shuɗi a cikin wani ƙaramin fakiti mai girman 2.8mm x 2.7mm x 2.45mm tare da fuska mai laushi don babban bambanci. An tsara shi don nunin bidiyo cikakken launi na waje, hasken ado, aikace-aikacen nishaɗi, da amfani gabaɗaya. LED yana da kusurwar kallo mai faɗi (110°), haske mai ƙarfi, ƙarancin ƙarfi, aminci mai kyau, da tsawon rai. Yana da kariya daga ruwa zuwa IPX6, ya bi ka'idodin RoHS, kuma ya dace da sake mayar da gubar ba. Matakin hankalin danshi shine 5a.
2. Fassarar Sigogin Fasaha
2.1 Halayen Lantarki da Hasken Gani (a Ts=25°C)
Tebur mai zuwa ya taƙaita mahimmin sigogin lantarki da hasken gani waɗanda aka auna a wutar gaba 20mA (R, G, B) sai dai in an lura.
- Wutar Gaba (VF):Guntuwa ja: mafi ƙarami 1.7V, mafi girma 2.4V; Guntuwa kore da shuɗi: mafi ƙarami 2.5V, mafi girma 3.3V. Hakuri ±0.1V.
- Tsawon Zango (λD):Ja: 617~628nm (matakin bin 5nm); Kore: 520~545nm (matakin bin 3nm); Shuɗi: 460~475nm (matakin bin 3nm). Hakuri ±1nm.
- Faɗin Rarraba Hasken Gani (Δλ):Ja: 24nm; Kore: 38nm; Shuɗi: 30nm.
- Hasken Hasken (IV):Mafi ƙarami: Ja 580mcd, Kore 1130mcd, Shuɗi 300mcd; Matsakaici: Ja 870mcd, Kore 1700mcd, Shuɗi 460mcd; Mafi girma: Ja 1300mcd, Kore 2550mcd, Shuɗi 690mcd. Hakuri ±10%. Rabon bin haske shine 1:1.3.
- Wutar Mai Baya (IR):An auna a VR=5V, ƙimar al'ada ≤6μA.
- Kusurwar Kallo (2θ1/2):110°.
2.2 Matsayin Ƙarfi Mafi Girma (a Ts=25°C)
- Wutar Gaba (IF):Ja: 25mA; Kore: 20mA; Shuɗi: 20mA.
- Wutar Mai Baya (VR):5V ga dukkan launuka.
- Zazzabi na Aiki (TOPR):-30°C zuwa +85°C.
- Zazzabi na Ajiya (TSTG):-40°C zuwa +100°C.
- Ƙarfin Hasken (PD):Ja: 60mW; Kore: 68mW; Shuɗi: 68mW.
- Zazzabi na Junction (TJ):105°C ga dukkan launuka.
- Rashin Wutar Lantarki (ESD, HBM): 1000V.
3. Tsarin Binning
LED an rarraba shi ta hanyar tsawon zango, haske, da wutar gaba. Matakan bin tsawon zango sune 5nm ga ja kuma 3nm ga kore da shuɗi. Binning haske an haɗa su cikin rabon 1:1.3. Ba a jera bin wutar gaba a sarari ba amma ana sarrafa hakurorin samarwa. An buga lambar bin akan lakabin don gano asali.
4. Nazarin Layukan Ayyuka
Layukan halayen hasken gani na al'ada suna ba da haske game da aikin na'urar a ƙarƙashin yanayi daban-daban:
- Wutar Gaba vs. Wutar Gaba (Hoto 1-6):Yana nuna wutar gaba na al'ada a kan wutar gaba ga R, G, B. A 20mA, wutar gaba sun kusan 2.0V (R), 2.8V (G), 2.8V (B).
- Hasken Dangi vs. Wutar Gaba (Hoto 1-7):Hasken haske na dangi yana ƙaruwa tare da wutar gaba, amma ba layi ba; a manyan wutar, inganci yana raguwa.
- Hasken Hasken vs. Zazzabi na Muhalli (Hoto 1-8):Hasken yana raguwa tare da tashin zazzabi. A 85°C, haske na iya faduwa zuwa kusan 50% na ƙimar a 25°C ga kore da shuɗi, yayin da ja ba ya shafa sosai.
- Matsayin Wutar Gaba Mafi Girma vs. Zazzabi na Solder (Hoto 1-9):Matsayin wutar gaba mai izini mafi girma yana raguwa yayin da zazzabin muhalli ya tashi, ya kai sifili a 100°C ga dukkan launuka.
- Rarraba Hasken Gani (Hoto 1-10):Rarraba hasken gani yana nuna kunkuntar kololuwa ga kowane launi tare da ƙaramin juna, yana tabbatar da tsabtar launi mai kyau.
- Samfuran Hasken Gani (Hoto 1-11, 1-12):LED yana da kusurwar kallo mai faɗi mai daidaitacce na 110° a duka hanyoyin X-X da Y-Y, yana ba da rarraba haske iri ɗaya.
5. Bayanan Injiniya da Marufi
5.1 Girman Fakiti
Girman fakiti shine 2.8mm (tsawon) × 2.7mm (faɗi) × 2.45mm (tsayi). Duk girman suna da hakuri ±0.1mm sai dai in an lura. Na'urar tana da kallon sama tare da alamar fil don jagora. Kallon ƙasa yana nuna pads shida: 1R+, 2R-, 3G+, 4G-, 5B+, 6B-. An nuna polarity ta alamar fil da siffar pad. An samar da samfuran soldering da aka ba da shawara a cikin bayanin. An cika na'urar da manne (cika manne) don kariyar muhalli.
5.2 Girman Tape da Reel
LEDs an shirya su a cikin tape mai ɗaukar kaya tare da taki na 4.0mm. Diamita na waje na reel shine 400mm ±2mm, diamita na ciki shine 100.0mm ±0.4mm, faɗi shine 12.4mm ±0.3mm. Adadin daidaitaccen shine 10,000 pcs a kowane reel.
5.3 Bayanan Lakabin
Kowane reel yana da lakabi mai ɗauke da Lambar Kashi, Lambar Kaya (ciki har da lambar injin tattara kaya, lambar serial, lambar bin, da adadi a cikin K), bin Hasken Hasken (IV), bin Wutar Gaba (VF), bin Tsawon Zango (Wd), yanayin Wutar Gaba (IF), Adadi (QTY), da ranar kera.
5.4 Marufi Mai Kariya daga Danshi
LEDs an shirya su a cikin jakunkuna na aluminium na hana danshi na anti-static tare da desiccant da katin nuna danshi (CF-HIC). An rufe jakar. Yanayin ajiya: zazzabi ≤30°C, danshi ≤60% RH. An ba da shawarar rayuwar ajiya ƙasa da watanni 6. Idan an buɗe marufin, dole ne a daina soldering LEDs a cikin sa'o'i 12 a ƙarƙashin ≤30°C/60%RH. Dole ne a adana kayan da ba a yi amfani da su ba a cikin yanayi bushe (≤30°C/≤10%RH) kuma a gasa su kafin amfani na gaba bisa ga teburin pre-treatment (misali, 65±5°C na sa'o'i 12-48 dangane da tsawon lokacin ajiya da yanayi).
5.5 Abubuwan Gwajin Aminci
Na'urar tana fuskantar gwajin aminci bisa ga ka'idodin JEDEC da JEITA, ciki har da: Juriya ga Zafin Solder (260°C, sau 3), Girgizar Zafi (-40°C zuwa 100°C, sake zagayowar 500), Juriya ga Danshi (85°C/85%RH + reflow), Ajiya a Babban Zazzabi (100°C, 1000h), Ajiya a Ƙananan Zazzabi (-40°C, 1000h), Rayuwa a Zazzabi na Daki (25°C, IF=20mA, 1000h), Rayuwa a Babban Zazzabi da Danshi (85°C/85%RH, IF=10mA, 500h), Ajiya a Zazzabi da Danshi (85°C/85%RH, 1000h), Rayuwa a Ƙananan Zazzabi (-40°C, IF=20mA, 1000h). Sharuɗɗan karɓa: canjin VF ≤10%, IR ≤10μA, raguwar haske ≤30%, babu lalacewa ta jiki.
6. Jagororin Solder da Haɗawa
6.1 Samfurin Reflow Solder
Samfurin reflow solder da aka ba da shawara ya dogara da manna solder SAC305. Maɓallan sigogi: yawan hawa ≤4°C/s, zazzabin preheat 150-200°C na 60-120s, lokaci sama da liquidus (217°C) ≤60s, zazzabin kololuwa 245°C (mafi girma 10s a kololuwa), yawan sanyaya ≤6°C/s. An yarda da reflow ɗaya kawai. Ana ba da shawarar yin amfani da yanayin nitrogen don hana oxidation. An tsara LED don reflow solder kawai; an yarda da soldering da hannu tare da zazzabin iron<300°C na Ba a ba da shawarar gyara LEDs da aka daina ba. Idan ba zai yuwu ba, yi amfani da iron soldering mai kai biyu kuma tabbatar da babu lalacewa. Ya kamata a yi tsaftacewa da barasa; ka nisanci ruwa, benzene, thinner, ko ionic ruwa mai ɗauke da sinadaran Cl da S. Rukunin marufi na daidaitaccen shine 10,000 pcs a kowane reel. Reels an rufe su a cikin jakunkuna na hana danshi na anti-static tare da desiccant da nuna danshi. An shirya 22 reels a cikin akwatin kwali. Ana yin oda ta hanyar cikakken lambar kashi wanda ya haɗa da lambobin bin. Duba lakabin don takamaiman bin. Tambaya: Menene matsakaicin wutar gaba ga kowane launi?Amsa: Ja: 25mA, Kore: 20mA, Shuɗi: 20mA. Tambaya: Zan iya tuki dukkan launuka uku lokaci guda a matsakaicin wutar?Amsa: Ee, amma jimlar ƙarfin (R+G+B) bai kamata ya wuce jimlar mafi girma na kowane (60+68+68=196mW). Dole ne kulawar zafi ta tabbatar da zazzabin junction ya kasance ƙasa da 105°C. Tambaya: Yaya zan adana LEDs da ba a yi amfani da su ba bayan buɗe jakar hana danshi?Amsa: Ajiye a ≤30°C da ≤10% RH. Idan lokacin ajiya ya wuce iyaka ko kuma nuna danshi ya nuna danshi, gasa a 65±5°C na sa'o'i 12-48 kafin amfani. Tambaya: Shin LED yana dacewa da soldering mara gubar?Amsa: Ee, zazzabin reflow kololuwa shine 245°C, wanda ya dace da manna solder Pb-free. Tambaya: Menene garanti akan LED?Amsa: Mai kera yana ba da bayanan gwajin aminci amma takamaiman sharuɗɗan garanti ya kamata a amince da su daban. An tsara na'urar don tsawon rai a ƙarƙashin yanayin da aka ƙima. Cikakken launi SMD LEDs sun haɗa guntuwar ja, kore, da shuɗi a cikin fakiti ɗaya don samar da faɗin gamut launi. Guntuwar ja yawanci ta dogara da kayan AlInGaP, yayin da kore da shuɗi sun dogara da InGaN. An sami kusurwar kallo mai faɗi ta hanyar geometry na fakiti da rufewa. Hanyoyin gaba sun haɗa da ingantaccen haske, ƙananan girman fakiti, da ingantaccen kulawar zafi. Matsayin kariyar ruwa IPX6 yana ba da damar amfani a yanayin waje ba tare da ƙarin rufewa ba, wanda ake buƙata sosai a hasken gine-gine da alamomin dijital. RF-W1SA28IS-A47 LED ya dace da bangon bidiyo na LED na waje inda ake buƙatar haske mai girma da kariya daga ruwa. Misali, nunin filin wasa da ke amfani da wannan LED zai iya samun matakan pixel daga P4 zuwa P10 tare da kyakkyawan bambanci da daidaiton launi. A hasken ado, kusurwar kallo mai faɗi da ƙaramin fakiti suna ba da damar igiyoyi masu haske marasa yankewa. Ƙarƙashin wutar gaba yana taimakawa rage amfani da wutar lantarki a aikace-aikacen da ke amfani da baturi. Cikakken bayanin kalmomin fasaha na LED6.2 Gyara da Tsabtace
7. Bayanan Marufi da Oda
8. Shawarwarin Aikace-aikace
8.1 Aikace-aikace na Yau da kullun
8.2 La'akari da Zane
9. Kariya ta Hannu
10. Tambayoyi da Amsoshi
11. Ka'idojin Fasaha da Hanyoyi
12. Aikace-aikace na Yau da kullun
Kalmomin Ƙayyadaddun LED
Aikin Hasken Wutar Lantarki
Kalma
Naúrar/Wakilci
Bayanin Sauri
Me yasa yake da muhimmanci
Ingancin Hasken Wuta
lm/W (lumen kowace watt)
Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari.
Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki.
Gudun Hasken Wuta
lm (lumen)
Jimillar hasken da tushe ke fitarwa, ana kiransa "haske".
Yana ƙayyade ko hasken yana da haske sosai.
Kusurwar Dubawa
° (digiri), misali 120°
Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske.
Yana shafar kewar haskakawa da daidaito.
Zafin Launi (CCT)
K (Kelvin), misali 2700K/6500K
Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi.
Yana ƙayyade yanayin haskakawa da yanayin da suka dace.
CI / Ra
Ba naúrar, 0–100
Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau.
Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi.
SDCM
Matakan ellipse MacAdam, misali "5-mataki"
Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi.
Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya.
Matsakaicin Tsawon Raɗaɗin Hasken
nm (nanomita), misali 620nm (ja)
Tsawon raɗaɗin haske daidai da launin LED masu launi.
Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya.
Rarraba Bakan Hasken
Layin tsawon raɗaɗi da ƙarfi
Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske.
Yana shafar ba da launi da ingancin launi.
Ma'auni na Lantarki
Kalma
Alamar
Bayanin Sauri
Abubuwan ƙira
Ƙarfin lantarki na gaba
Vf
Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa".
Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere.
Ƙarfin lantarki na gaba
If
Ƙimar ƙarfin lantarki don aikin LED na yau da kullun.
Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai.
Matsakaicin Ƙarfin lantarki na bugun jini
Ifp
Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya.
Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa.
Ƙarfin lantarki na baya
Vr
Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa.
Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki.
Juriya na zafi
Rth (°C/W)
Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau.
Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi.
Rigakafin ESD
V (HBM), misali 1000V
Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni.
Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali.
Gudanar da Zafi & Amincewa
Kalma
Ma'aunin maɓalli
Bayanin Sauri
Tasiri
Zazzabin Haɗin gwiwa
Tj (°C)
Ainihin yanayin aiki a cikin guntun LED.
Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi.
Ragewar Lumen
L70 / L80 (sa'o'i)
Lokacin da haske ya ragu zuwa 70% ko 80% na farko.
Kai tsaye yana ayyana "tsawon sabis" na LED.
Kula da Lumen
% (misali 70%)
Kashi na hasken da aka riƙe bayan lokaci.
Yana nuna riƙon haske akan amfani na dogon lokaci.
Canjin Launi
Δu′v′ ko ellipse MacAdam
Matsakaicin canjin launi yayin amfani.
Yana shafar daidaiton launi a cikin yanayin haskakawa.
Tsufa na Zafi
Lalacewar kayan aiki
Lalacewa saboda yanayin zafi na dogon lokaci.
Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye.
Tufafi & Kayan Aiki
Kalma
Nau'ikan gama gari
Bayanin Sauri
Siffofi & Aikace-aikace
Nau'in Kunshin
EMC, PPA, Yumbu
Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi.
EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai.
Tsarin Guntu
Gaba, Guntu Juyawa
Tsarin na'urorin lantarki na guntu.
Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi.
Rufin Phosphor
YAG, Silicate, Nitride
Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari.
Phosphor daban-daban suna shafar inganci, CCT, da CRI.
Ruwan tabarau/Optics
Lefi, Microlens, TIR
Tsarin gani a saman yana sarrafa rarraba haske.
Yana ƙayyade kusurwar dubawa da layin rarraba haske.
Kula da Inganci & Rarraba
Kalma
Abun rarraba
Bayanin Sauri
Manufa
Kwalin Gudun Hasken
Lambar misali 2G, 2H
An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen.
Yana tabbatar da daidaiton haske a cikin jeri ɗaya.
Kwalin Ƙarfin lantarki
Lambar misali 6W, 6X
An tattara su ta hanyar kewayon ƙarfin lantarki na gaba.
Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin.
Kwalin Launi
Ellipse MacAdam 5-mataki
An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon.
Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin.
Kwalin CCT
2700K, 3000K da sauransu
An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa.
Yana cika buƙatun CCT na yanayi daban-daban.
Gwaji & Takaddun Shaida
Kalma
Matsakaicin/Gwaji
Bayanin Sauri
Muhimmanci
LM-80
Gwajin kula da lumen
Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske.
Ana amfani dashi don kimanta rayuwar LED (tare da TM-21).
TM-21
Matsakaicin kimanta rayuwa
Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80.
Yana ba da hasashen kimiyya na rayuwa.
IESNA
Ƙungiyar Injiniyoyin Haskakawa
Yana rufe hanyoyin gwajin gani, lantarki, zafi.
Tushen gwaji da masana'antu suka amince.
RoHS / REACH
Tabbatarwar muhalli
Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury).
Bukatar shiga kasuwa a duniya.
ENERGY STAR / DLC
Tabbatarwar ingancin kuzari
Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa.
Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa.