Teburin Abubuwan Ciki
- 1. Bayanin Samfurin
- 2. Fassarar Sigogin Fasaha
- 2.1 Halayen Lantarki / Gani (a Ts=25°C)
- 2.2 Matsakaicin Ƙarfin Ƙarfi
- 3. Tsarin Rabe-Rabe
- 3.1 Rabe-Raben Tsayin Haske
- 3.2 Rabe-Raben Hasken Haske
- 3.3 Rabe-Raben Wutar Forward
- 4. Nazarin Lankwasi Aiki
- 4.1 Wutar Forward da Wutar Gaba (Hoto 1-6)
- 4.2 Wutar Gaba da Hasken Dangantaka (Hoto 1-7)
- 4.3 Tasirin Zafi (Hoto 1-8, Hoto 1-9)
- 4.4 Wutar Gaba da Tsayin Haske Mai Rinjaye (Hoto 1-10)
- 4.5 Rarraba Haske (Hoto 1-11)
- 4.6 Tsarin Radiya (Hoto 1-12)
- 5. Bayanin Injiniya da Marufi
- 5.1 Girman Akwati
- 5.2 Tef ɗin Jigilar Kaya da Reel
- 5.3 Bayanin Lakabi
- 6. Jagororin Walda da Haɗawa
- 6.1 Tsarin Walda Reflow
- 6.2 Walda da Hannu
- 6.3 Ajiya da Sarrafa Damshi
- 7. Shawarwarin Aikace-aikace
- 7.1 Aikace-aikace na Yau da Kullum
- 7.2 La'akari da Ƙira
- 8. Dogaro da Gwaji
- 9. Ka'idar Aiki
- 10. Hanyoyin Ci Gaba
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayanin Samfurin
RF-YU0402TS-CE-B LED ne mai rawaya na SMD wanda aka ƙera don ayyukan nuni da hasken baya. Yana cikin ƙaramin akwati 1.0mm x 0.5mm x 0.4mm, yana amfani da guntun rawaya mai inganci don samar da tsayin haske na 585nm zuwa 595nm. Tare da kusurwar kallo mai faɗi sosai na digiri 140 da kuma jituwa da matakan haɗa SMT na yau da kullum, ya dace da ƙirar da ke da iyaka inda ake buƙatar aikin gani mai dogaro. LED ɗin yana da matakin damshin aji 3 kuma ya bi ka'idojin RoHS.
2. Fassarar Sigogin Fasaha
2.1 Halayen Lantarki / Gani (a Ts=25°C)
Ana kwatanta LED ɗin a ƙarƙashin gwajin wutar 5mA. Mahimman sigogi sun haɗa da:
- Wutar Forward (VF):An raba ta zuwa rukunoni da yawa daga 1.7V zuwa 2.4V, yana ba da damar daidaita wutar daidai don ƙirar jeri/parallel. Misalan rukunoni: A2 (1.7-1.8V), B1 (1.8-1.9V), C1 (1.9-2.0V), D1 (2.2-2.3V), da sauransu.
- Tsayin Haske Mai Rinjaye (λD):Yana zuwa daga 585nm zuwa 595nm, tare da ƙananan rukunoni kamar D10 (585-587.5nm), D20 (587.5-590nm), E10 (590-592.5nm), E20 (592.5-595nm). Wannan yana tabbatar da daidaiton launi a samarwa.
- Hasken Haske (IV):An raba shi zuwa rukunoni shida: A00 (8-12 mcd), B00 (12-18 mcd), C00 (18-28 mcd), D00 (28-43 mcd), E00 (43-65 mcd), F00 (65-100 mcd). Masu ƙira za su iya zaɓar rukunin haske mai dacewa don aikinsu.
- Kusurwar Kallo (2θ1/2):Yawancin 140°, yana ba da mazugi mai faɗi wanda ya dace da fitilun nuni.
- Wutar Baya (IR):Matsakaicin 10 μA a VR=5V, yana tabbatar da ƙarancin zubi.
- Juriyar Zafi (RTHJ-S):450°C/W (yawanci), wanda dole ne a yi la'akari da shi a sarrafa zafi.
2.2 Matsakaicin Ƙarfin Ƙarfi
- Rushewar Wutar (Pd):48 mW
- Wutar Gaba (IF):20 mA (ci gaba)
- Matsakaicin Wutar Gaba (IFP):60 mA (1/10 da'irar aiki, 0.1ms faɗin bugun jini)
- Rushewar Lantarki (ESD, HBM):2000 V
- Yanayin Aiki (Topr):-40°C zuwa +85°C
- Yanayin Ajiya (Tstg):-40°C zuwa +85°C
- Zafin Junction (Tj):95°C
Dole ne a kula don tabbatar da cewa zafin junction bai wuce matsakaicin ƙima ba, musamman a yanayin zafi mai girma ko kuma lokacin da aka kori LED da yawa kusa da iyakar su.
3. Tsarin Rabe-Rabe
3.1 Rabe-Raben Tsayin Haske
Tsayin haske mai rinjaye an raba shi zuwa manyan rukunoni huɗu: D10, D20, E10, E20, kowanne yana da tazara 2.5nm daga 585nm zuwa 595nm. Wannan ƙaramin rabe yana tabbatar da daidaiton launi a cikin guda ɗaya.
3.2 Rabe-Raben Hasken Haske
Rukunonin haske shida (A00 zuwa F00) sun rufe kewayo daga 8 mcd zuwa 100 mcd, kowane rukunin yana da rabo kusan 1.5x. Wannan yana ba da damar masu ƙira su zaɓi matakin haske mai dacewa ba tare da wuce gona da iri ba.
3.3 Rabe-Raben Wutar Forward
Wutar an raba ta zuwa rukunoni 12 daga 1.7V zuwa 2.4V (misali, A2, B1, B2, C1, C2, D1, D2). Daidaita rukunonin wutar a cikin igiyoyi masu layi ɗaya yana taimakawa daidaita rarraba wutar.
4. Nazarin Lankwasi Aiki
4.1 Wutar Forward da Wutar Gaba (Hoto 1-6)
Lankwasa yana nuna alaƙar exponential. A gwajin wutar 5mA, VF kusan 2.0V ne, yana ƙaruwa zuwa kusan 2.8V a 25mA. Masu ƙira ya kamata suyi la'akari da wannan bambancin wutar lokacin saita resistor iyakance wutar.
4.2 Wutar Gaba da Hasken Dangantaka (Hoto 1-7)
Hasken dangantaka yana ƙaruwa kusan daidai da wutar gaba har zuwa 7.5mA, yana da ra'ayi na cikawa a manyan wutar. Yin aiki kusa da wutar gwajin (5mA) yana ba da daidaito tsakanin haske da inganci.
4.3 Tasirin Zafi (Hoto 1-8, Hoto 1-9)
Yayin da zafin yanayi ko fil ɗin yake tashi, hasken dangantaka yana raguwa (kimanin 10% daga 25°C zuwa 75°C). Dole ne a rage matsakaicin wutar gaba a manyan zafin don guje wa wuce iyakar zafin junction.
4.4 Wutar Gaba da Tsayin Haske Mai Rinjaye (Hoto 1-10)
Tsayin haske mai rinjaye yana canzawa kaɗan tare da wutar (kimanin 1nm a cikin kewayon 25mA), wanda shine al'ada ga LED rawaya na InGaN. Wannan canji ba shi da muhimmanci ga yawancin aikace-aikacen nuni.
4.5 Rarraba Haske (Hoto 1-11)
Kololuwar haske tana kusan 590nm tare da cikakken faɗi a rabin matsakaici (FWHM) na kimanin 15nm. Ƙarƙashin bakan yana tabbatar da tsaftar launi mai kyau ga nuni rawaya.
4.6 Tsarin Radiya (Hoto 1-12)
Tsarin radiya yana nuna rarraba Lambertian mai faɗin daidaiton kusurwa. Hasken dangantaka yana sama da 0.6 a ±40°, yana tabbatar da kusurwar kallo 140°.
5. Bayanin Injiniya da Marufi
5.1 Girman Akwati
LED ɗin yana da 1.0mm (tsawo) x 0.5mm (faɗi) x 0.4mm (tsayi). Duban ƙasa yana nuna fenti biyu: Fenti 1 (cathode) da Fenti 2 (anode). Ana nuna polarity ta wani kashin a saman. Tsarin walda yana ba da shawarar fenti 0.5mm x 0.6mm tare da tazara 0.6mm.
5.2 Tef ɗin Jigilar Kaya da Reel
Kowane reel yana ƙunshe da guda 6,000. Girman tef ɗin jigilar kaya: 8mm faɗi, 2.00mm tazarar ciyarwa, tare da alamar polarity. Diamita na reel 178mm (inci 7), diamita na hub 60mm, faɗi 8.0mm.
5.3 Bayanin Lakabi
Lakabi sun haɗa da lambar sashi, lambar spec, lambar lot, lambar bin (don flux, chromaticity, VF, wavelength), yawa, da lambar kwanan wata.
6. Jagororin Walda da Haɗawa
6.1 Tsarin Walda Reflow
Tsarin da aka ba da shawara: Preheating daga 150°C zuwa 200°C na dakika 60-120, tashin zafin ≤3°C/s, kololuwar zafin 260°C (matsakaicin dakika 10), sanyaya ≤6°C/s. LED ɗin zai iya jure har zuwa 2 zagayen reflow, amma fiye da 2 na iya haifar da lalacewa.
6.2 Walda da Hannu
Idan walda da hannu ya zama dole, kiyaye zafin baƙin ƙarfe ƙasa da 300°C da tsawon lokaci ƙasa da dakika 3. Aikin walda da hannu ɗaya kawai aka yarda.
6.3 Ajiya da Sarrafa Damshi
Adana buhunan da ba a buɗe ba a 30°C/75% RH har zuwa shekara 1. Bayan buɗewa, yi amfani da shi cikin sa'o'i 168 a 30°C/60% RH. Idan damshi ya wuce iyaka, gasa a 60±5°C na sa'o'i 24 kafin amfani.
7. Shawarwarin Aikace-aikace
7.1 Aikace-aikace na Yau da Kullum
- Nuni na gani akan na'urorin lantarki, kayan aiki, da kuma gaban mota
- Hasken baya na maɓalli da alamomi
- Fitillun matsayi da faɗakarwa na gama-gari
- Nuni da alamomi na ƙarami
7.2 La'akari da Ƙira
- Koyaushe yi amfani da resistor iyakance wutar don hana wuce gona da iri; canjin wutar kaɗan na iya haifar da manyan canje-canje na wutar.
- Tabbatar da isasshen sarrafa zafi: kiyaye zafin junction ƙasa da 95°C, musamman lokacin aiki kusa da matsakaicin wutar.
- Guji fallasa LED ɗin ga yanayin da ke da babban abun sulfur (>100PPM) don hana lalacewar sassan ciki.
- Rage fitowar VOC daga manne da kayan shafa don hana canza launi na silicone encapsulant.
- Kare daga rushewar lantarki (ESD) – LED ɗin an ƙididdige shi don 2000V HBM, amma ana ba da shawarar kariya daga ESD yayin sarrafawa da haɗawa.
8. Dogaro da Gwaji
LED ɗin ya ci gwajin dogaro ciki har da hawan yanayin zafi (−40°C zuwa 100°C, 100 zagaye), girgizar zafi (−40°C zuwa 100°C, 300 zagaye), ajiya a babban zafi (100°C, 1000h), ajiya a ƙaramin zafi (−40°C, 1000h), da gwajin rayuwa (25°C, 5mA, 1000h). Ka'idojin karɓa sun buƙaci wutar forward a cikin 1.1x babban iyakar spec, wutar baya a cikin 2.0x babban iyaka, da kuma haske sama da 0.7x ƙasan iyakar spec.
9. Ka'idar Aiki
Wannan LED yana amfani da guntun semiconductor mai fitar da rawaya, yawanci bisa tsarin InGaN (indium gallium nitride) tare da phosphor da ya dace ko fitar da kai tsaye don samun tsayin haske 585–595nm. Lokacin da aka ba da wutar gaba, electrons da holes sun sake haɗuwa a junction p-n, suna sakin photons. Ƙaramin girman guntu da ingantaccen ƙira suna ba da haske mai girma a ƙaramin wutar, yana sa ya dace da na'urorin da ke amfani da baturi.
10. Hanyoyin Ci Gaba
Ƙananan SMD LEDs na ci gaba da ƙanƙanta, tare da 0402 packages suna zama ma'auni don ƙirar da yawa. Hanyoyin gaba sun haɗa da ƙarin haɓaka ingancin haske, faɗin gamut launi, da ingantaccen sarrafa zafi. Amfani da kayan da ba su da guba kuma suna bi da RoHS yanzu ya zama al'ada. Bugu da kari, dabarun rabe-rabe na ci gaba suna ba da damar sarrafa launi da haske daidai, suna ba da damar tsararrun haske masu daidaito.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |