Table of Contents
- 1. Product Overview
- 2. Absolute Maximum Ratings
- 3. Electro-Optical Characteristics
- 4. Binning System
- 5. Welding and Assembly Guide
- 5.1 Reflow Soldering Temperature Profile
- 5.2 Cleaning
- 5.3 Storage and Operation
- 6. Mechanical and Packaging Information
- 7. Application Notes and Design Considerations
- 7.1 Driving Circuit Design
- 7.2 Electrostatic Discharge (ESD) Protection
- 7.3 Application Scope and Reliability
- 8. Performance Curves and Typical Characteristics
- 9. Technical Comparison and Advantages
- 10. Frequently Asked Questions (FAQ)
- 11. Design and Application Case Studies
- 12. Working Principle
- 13. Technology Trends
1. Product Overview
LTST-S110KRKT, yanal ışık kaynağı gerektiren uygulamalar için tasarlanmış bir yüzey montaj cihazı (SMD) ışık yayan diyottur (LED). Başlıca olarak, alanın kısıtlı olduğu ve ışığın yanal olarak yönlendirilmesi gereken LCD arka ışık modüllerinde kullanılır. Cihaz, kırmızı spektrum aralığında yüksek verimliliği ve parlaklığı ile bilinen ultra parlak AlInGaP (alüminyum indiyum galyum fosfor) yarı iletken çip kullanır. Su beyazı rengindeki paketleme, maksimum ışık çıkışı sağlar ve lens malzemesi renk sapmasına neden olmaz.
A key advantage of this LED is its compliance with the RoHS (Restriction of Hazardous Substances) directive, making it an environmentally friendly "green product." It is supplied on 8mm carrier tape, wound onto 7-inch diameter reels, compatible with standard EIA (Electronic Industries Alliance) packaging and automated pick-and-place assembly equipment. This compatibility ensures efficient, high-volume production. The device is also designed to withstand common soldering processes, including Infrared (IR) and vapor phase reflow, which are standard in modern electronic assembly.
2. Absolute Maximum Ratings
Absolute maximum ratings define the limits that may cause permanent damage to the device. These ratings are specified at an ambient temperature (Ta) of 25°C. The maximum continuous forward current (DC) is 30 mA. For pulse operation, a peak forward current of 80 mA is allowed under specific conditions (duty cycle 1/10, pulse width 0.1 ms). The maximum power dissipation is 75 mW. To ensure reliable operation at higher temperatures, a derating factor of 0.4 mA/°C is applied linearly starting from 50°C. This means that the allowable forward current decreases as the temperature exceeds 50°C.
The device can withstand a reverse voltage of up to 5 V. The operating and storage temperature range is specified as -55°C to +85°C, indicating its suitability for a wide range of environmental conditions. For soldering, the LED can withstand 260°C wave soldering for 5 seconds, 260°C infrared reflow soldering for 5 seconds, and 215°C vapor phase reflow soldering for 3 minutes. Adhering to these limits during assembly is crucial for maintaining device integrity.
3. Electro-Optical Characteristics
Photoelectric characteristics are measured under standard test conditions of Ta=25°C and an operating current (IF) of 20 mA. Luminous intensity (Iv), a measure of perceived brightness, has a typical value of 54.0 millicandelas (mcd) and a minimum value of 18.0 mcd. The viewing angle (2θ1/2), defined as the full angle at which the intensity drops to half of its axial value, is 130 degrees, providing an extremely wide beam pattern highly suitable for backlight applications.
The peak emission wavelength (λP) is 639 nanometers (nm), located in the red region of the visible spectrum. The dominant wavelength (λd), which defines the perceived color, is 631 nm. The spectral line half-width (Δλ) is 20 nm, indicating the spectral purity of the emitted light. The forward voltage (VF) has a typical value of 2.4 V and a maximum of 2.4 V at 20 mA. The reverse current (IR) is a maximum of 10 microamperes (μA) at a reverse voltage (VR) of 5 V. The device capacitance (C) is measured as 40 picofarads (pF) at zero bias and a frequency of 1 MHz.
4. Binning System
The luminous intensity of LEDs is divided into different bins to ensure brightness consistency in production applications. Binning is based on the minimum and maximum luminous intensity values measured at 20 mA. The bin codes and their corresponding ranges are as follows: M bin (18.0-28.0 mcd), N bin (28.0-45.0 mcd), P bin (45.0-71.0 mcd), Q bin (71.0-112.0 mcd), and R bin (112.0-180.0 mcd). A tolerance of +/- 15% is applied to each intensity bin. This system allows designers to select LEDs with a guaranteed brightness range for their specific application, ensuring uniform illumination when multiple LEDs are used.
5. Welding and Assembly Guide
5.1 Reflow Soldering Temperature Profile
The datasheet provides recommended infrared (IR) reflow soldering temperature profiles for standard (tin-lead) and lead-free soldering processes. For lead-free processes, which typically use SnAgCu solder paste, the temperature profile must be maintained between the component's assembly line and heat resistance line. Adhering to these temperature-time curves is crucial to prevent thermal damage to the LED package, such as delamination or cracking, while ensuring proper solder joint formation.
5.2 Cleaning
Care must be taken when cleaning LEDs after soldering. Unspecified chemical liquids should not be used as they may damage the plastic package. If cleaning is necessary, it is recommended to immerse the LED in ethanol or isopropyl alcohol at room temperature for no more than one minute. Prolonged exposure or the use of strong solvents may degrade the lens material or epoxy resin packaging material.
5.3 Storage and Operation
For long-term storage, LEDs should be kept in an environment not exceeding 30°C and 70% relative humidity. If removed from the original moisture-proof packaging, LEDs should undergo infrared reflow soldering within one week. For storage outside the original packaging for more than one week, they should be placed in a sealed container with desiccant or in a nitrogen environment. LEDs stored in this manner for over a week must be baked at approximately 60°C for at least 24 hours before assembly to remove absorbed moisture and prevent the "popcorn" effect during reflow soldering.
6. Mechanical and Packaging Information
LED ina toleo la kifurushi cha mkanda uliojikunja kwenye spool inayofaa kwa usanikishaji wa kiotomatiki. Upana wa mkanda ni 8mm, umekunjwa kwenye spool ya kawaida yenye kipenyo cha inchi 7 (178mm). Kila spool ina vipande 3000. Kwa idadi chini ya spool nzima, kiwango cha chini cha vipande vilivyobaki kwenye kifurushi ni 500. Ufungaji unafuata mwongozo ANSI/EIA 481-1-A-1994. Mfuko tupu kwenye mkanda umefungwa na mkanda wa kifuniko. Idadi kubwa ya ruhusa ya mifuko tupu mfululizo ni miwili, ili kuhakikisha usambazaji thabiti katika vifaa vya kiotomatiki. Mchoro wa kina wa vipimo wa mkanda, spool, na mpangilio wa pedi unaopendekezwa kwenye PCB umetolewa kusaidia muundo wa PCB na usanidi wa mchakato wa usanikishaji.
7. Application Notes and Design Considerations
7.1 Driving Circuit Design
LED is a current-driven device. To ensure uniform brightness when driving multiple LEDs in parallel, it is strongly recommended to connect a current-limiting resistor in series with each LED (Circuit Model A). It is not recommended to directly drive LEDs in parallel without using individual resistors (Circuit Model B). Slight differences in the forward voltage (VF) characteristics between individual LEDs can lead to significant current imbalance, resulting in noticeable brightness variations and potentially subjecting some devices to excessive stress.
7.2 Electrostatic Discharge (ESD) Protection
LED yana da hankali ga zubar da wutar lantarki (ESD) da kuma karuwar wutar lantarki, wanda zai iya haifar da lalacewa nan take ko kuma a nan gaba. Don hana lalacewar ESD, dole ne a bi tsarin aiki daidai: Ma'aikata yakamata su yi amfani da bandeji na wuyan hannu masu kai wutar lantarki ko safofin hannu masu hana wutar lantarki. Duk kayan aiki, teburin aiki da kuma shiryayyun ajiya dole ne a kafa su daidai. Ana iya amfani da injin iska mai ions don daidaita cajin wutar lantarki da ke iya taruwa akan ruwan tabarau na filastik yayin aiki saboda gogayya. LED da aka lalata ta hanyar ESD na iya nuna halayen da ba na al'ada ba, kamar raguwar fitar da haske, karuwar zubar da wutar lantarki, ko kuma gaza gaba daya.
7.3 Application Scope and Reliability
Wadannan LED sun dace da na'urorin lantarki na yau da kullun, ciki har da na'urorin ofis, na'urorin sadarwa da kuma na'urorin gida. Don aikace-aikacen da ke bukatar matukar amincewa, inda gazawar za ta iya yin barazana ga rayuwa ko lafiya (kamar jiragen sama, sufuri, tsarin kiwon lafiya ko kayan aikin tsaro), ana bukatar tuntuba da kuma takaddun shaida na karin kafin amfani.
8. Performance Curves and Typical Characteristics
The datasheet references typical performance curves, which graphically represent the relationships between various parameters. These curves are typically plotted with forward current or ambient temperature on the horizontal axis, including the relationship between forward voltage (VF) and forward current (IF), luminous intensity (Iv) and forward current (IF), and luminous intensity versus ambient temperature. Analyzing these curves helps designers understand the device's behavior under different operating conditions. For example, luminous intensity generally decreases as ambient temperature increases, which must be considered in thermal management. Forward voltage has a negative temperature coefficient, meaning it slightly decreases as the junction temperature rises.
9. Technical Comparison and Advantages
The use of AlInGaP technology to manufacture red chips offers significant advantages over older technologies such as GaAsP. AlInGaP LEDs typically provide higher luminous efficiency, better temperature stability, and longer service life. The side-view package geometry is a key differentiator, enabling light emission parallel to the mounting plane. This is crucial for edge-lit backlight systems commonly found in LCD displays for consumer electronics, automotive dashboards, and industrial panels, as these systems have extremely limited vertical space. A wide viewing angle of 130 degrees ensures good light diffusion and uniformity across the entire backlight area.
10. Frequently Asked Questions (FAQ)
Q: What is the difference between peak wavelength and dominant wavelength?
A: Peak wavelength (λP) is the wavelength at which the optical output power is maximum. Dominant wavelength (λd) is derived from the CIE chromaticity diagram and represents the single wavelength that most closely matches the perceived color of the light. For monochromatic LEDs like this red LED, the two are typically close but not identical.
Q: Can I operate this LED continuously at its maximum DC current of 30mA?
A: Ko da yake yana yiwuwa, ba a ba da shawarar don samun mafi kyawun rayuwa da aminci ba, sai dai idan aikace-aikacen ya buƙata. Yin aiki a yanayin 20mA na al'ada ko ƙananan ƙarfin zai rage matsin lamba na zafi kuma ya tsawaita rayuwa. Koyaushe yi la'akari da raguwar ƙimar lokacin da yanayin yanayi ya wuce 50°C.
Q: Me yasa kowane LED da aka haɗa a layi daya yana buƙatar resistor a jere?
A: Akwai ƙayyadaddun ƙirƙira a cikin ƙarfin lantarki na gaba (VF) na LED. Idan babu resistor daban, LED tare da VF ɗan ƙasa zai ɗauki ƙarin ƙarfi ba daidai ba, yana haifar da rashin daidaiton haske da yuwuwar gazawar wuce gona da iri. Resistor yana aiki azaman mai sarrafa ƙarfin lantarki mai sauƙi kuma mai inganci ga kowane LED.
Q: Is baking always required before soldering?
A: Baking is only required if the LED has been removed from its original moisture barrier packaging and stored in an uncontrolled environment for more than one week. This process removes absorbed moisture to prevent damage from vapor pressure during high-temperature reflow soldering.
11. Design and Application Case Studies
Consider designing backlighting for a small monochrome LCD display in a handheld medical device. The display requires uniform red backlighting for nighttime readability. The LTST-S110KRKT is selected due to its side-emitting characteristics, suitable for installation within slim bezels. Four LEDs are placed along one side of the light guide plate. Based on the required brightness and light guide efficiency, the designer chooses the N-bin (28-45 mcd) LEDs to ensure sufficient intensity. A constant current driver is used, with each LED having its own 100-ohm series resistor, calculated for a 20mA drive current from a 5V supply. The PCB layout follows recommended pad dimensions to ensure proper soldering and alignment. During assembly, ESD precautions are strictly followed, and the recommended lead-free reflow temperature profile is used. The final product achieves uniform illumination, low power consumption, and high reliability.
12. Working Principle
An LED is a semiconductor p-n junction diode. When a forward voltage is applied, electrons from the n-type region and holes from the p-type region are injected into the junction area. When these carriers recombine, energy is released in the form of photons (light). The specific wavelength (color) of the emitted light is determined by the energy bandgap of the semiconductor material. The bandgap of the AlInGaP material system used in this LED corresponds to red light. The side-emitting package contains a molded plastic lens that shapes the emitted light, directing it laterally from the top surface of the component.
13. Technology Trends
Gabaɗayan yanayin fasahar LED yana zuwa ga mafi inganci (lumens da yawa kowace watt), mafi kyawun bayyana launi, da mafi ingantaccen aminci. Don aikace-aikacen nuna alama da hasken baya, ƙananan ƙirar ci gaba, ƙananan girman kunshe ya zama ma'auni. Hakanan, an mai da hankali kan haɓaka dacewa tare da ci-gaban aikin walda mai ƙarancin zafin jiki, don dacewa da allunan thermal masu hankali. Bugu da ƙari, buƙatar samun mafi haske a cikin ƙaramin kunshe yana haifar da ci gaba a cikin ƙirar guntu da sarrafa zafi a cikin kunshe. Siffar LED mai haske na gefe yana da mahimmanci har yanzu don ƙirar nuni mai sirara a cikin na'urorin hannu da na'urorin lantarki masu sawa.
Detailed Explanation of LED Specification Terminology
Complete Explanation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Matters |
|---|---|---|---|
| Luminous Efficacy | lm/W | The luminous flux emitted per watt of electrical power, higher values indicate greater energy efficiency. | Directly determines the energy efficiency rating and electricity cost of the lighting fixture. |
| Luminous Flux | lm (Lumen) | Total light output from a light source, commonly known as "brightness". | Determines if a luminaire is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | The angle at which luminous intensity drops to half, determining the width of the light beam. | Affects the illumination range and uniformity. |
| Color Temperature (CCT) | K (Kelvin), e.g., 2700K/6500K | The warmth or coolness of light color; lower values are yellowish/warm, higher values are whitish/cool. | Determines the lighting ambiance and suitable application scenarios. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to restore the true color of an object, Ra≥80 is recommended. | Affects color authenticity, used in high-demand places such as shopping malls and art galleries. |
| Color tolerance (SDCM) | MacAdam ellipse steps, e.g., "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Ensure no color variation among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Rangi ya LED ya rangi inayolingana na thamani ya urefu wa wimbi. | Inaamua rangi ya LED moja kama nyekundu, manjano, kijani, n.k. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED across various wavelengths. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbol | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf, and the voltage accumulates when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maximum Pulse Current (Pulse Current) | Ifp | Peak current that can be withstood for a short period of time, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to prevent overheating and damage. |
| Reverse Voltage | Vr | The maximum reverse voltage that an LED can withstand; exceeding this may cause breakdown. | The circuit must be protected against reverse connection or voltage surges. |
| Thermal Resistance | Rth (°C/W) | The resistance to heat transfer from the chip to the solder joint; a lower value indicates better heat dissipation. | High thermal resistance requires a more robust heat dissipation design; otherwise, the junction temperature will increase. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), e.g., 1000V | ESD strike resistance, the higher the value, the less susceptible to ESD damage. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures lead to lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time required for brightness to drop to 70% or 80% of its initial value. | Directly define the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterization of luminance maintenance capability after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to prolonged high temperatures. | May lead to decreased brightness, color changes, or open-circuit failure. |
IV. Packaging and Materials
| Terminology | Common Types | Popular Explanation | Features and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramic | A housing material that protects the chip and provides optical and thermal interfaces. | EMC has good heat resistance and low cost; ceramic has excellent heat dissipation and long lifespan. |
| Chip Structure | Front-side, Flip Chip | Chip electrode arrangement method. | Flip Chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Planar, microlens, total internal reflection | Optical structure on the package surface, controlling light distribution. | Determines the emission angle and light distribution curve. |
V. Quality Control and Binning
| Terminology | Binning Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous flux binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products in the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power matching, improving system efficiency. |
| Color binning. | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within an extremely small range. | Ensure color consistency to avoid color unevenness within the same luminaire. |
| Color temperature binning | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording brightness attenuation data. | Used for estimating LED lifespan (combined with TM-21). |
| TM-21 | Life Prediction Standard | Estimating lifespan under actual operating conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covering optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure products are free from hazardous substances (e.g., lead, mercury). | Conditions for market entry into the international market. |
| ENERGY STAR / DLC | Energy efficiency certification. | Energy Efficiency and Performance Certification for Lighting Products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |