Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Ƙayyadaddun Fasaha
- 2.1 Matsakaicin Matsakaicin Ƙididdiga
- 2.2 Halaye na Lantarki & Na Gani
- 3. Tsarin Rarraba (Binning)
- 4. Bayanin Injina & Marufi
- 4.1 Girman Marufi
- 4.2 Tsarin Ƙirar Ƙafar Solder da Jagora
- 4.3 Ƙayyadaddun Kaset da Reel
- 5. Jagororin Haɗawa & Sarrafawa
- 5.1 Tsarin Solder
- 5.2 Tsaftacewa
- 5.3 Yanayin Ajiya
- 5.4 Kariya daga Zubar da Wutar Lantarki (ESD)
- 6. Bayanin Aikace-aikace
- 6.1 Amfanin Da Ake Nufi
- 6.2 Abubuwan Ƙira da Ake Bita
- 7. Zurfin Binciken Fasaha
- 7.1 Fasahar AlInGaP
- 7.2 Binciken Lanƙwasa Aiki
- 8. Tambayoyin da Ake Yawan Yi (FAQs)
1. Bayanin Samfur
Wannan takarda tana ba da cikakken bayanan fasaha don babban LED mai haske, mai hawa a saman (SMD) wanda ke haskakawa a gefe. Kayan yana amfani da ƙwararrun guntu na semiconductor na AlInGaP (Aluminum Indium Gallium Phosphide) don samar da haske mai launin rawaya. An ƙera shi don dacewa da zamantakewar haɗawa ta atomatik, ciki har da kayan aikin ɗauka da sanya (pick-and-place) da kuma solder na infrared reflow, wanda ya sa ya dace da masana'antu masu yawan samarwa. Ana marufi na'urar a kan kaset mai girman 8mm wanda aka naɗe a kan reel mai diamita 7-inch, yana bin ƙa'idodin marufi na EIA don sarrafawa mai inganci.
2. Ƙayyadaddun Fasaha
2.1 Matsakaicin Matsakaicin Ƙididdiga
Bai kamata a gudanar da na'urar fiye da iyakokin da ke biyowa ba don hana lalacewa na dindindin. Duk ƙididdiga an ƙayyade su a yanayin zafin muhalli (Ta) na 25°C.
- Rushewar Wutar Lantarki (Pd):75 mW
- Matsakaicin Ƙarfin Gaba (IFP):80 mA (a ƙarƙashin yanayin bugun jini: 1/10 aikin haɗin gwiwa, faɗin bugun 0.1ms)
- Ci gaba da Ƙarfin Gaba (IF):30 mA DC
- Ƙarfin Lantarki na Baya (VR):5 V
- Kewayon Zafin Aiki:-30°C zuwa +85°C
- Kewayon Zafin Ajiya:-40°C zuwa +85°C
- Yanayin Solder na Infrared Reflow:Matsakaicin zafin kololuwa na 260°C na dakika 10.
2.2 Halaye na Lantarki & Na Gani
Ma'auni masu zuwa suna bayyana matsakaicin aikin LED a ƙarƙashin daidaitattun yanayin gwaji (Ta=25°C, IF=20mA sai dai idan an lura).
- Ƙarfin Haskakawa (Iv):28.0 mcd (Mafi ƙanƙanta), 80.0 mcd (Na al'ada). An auna ta amfani da firikwensin / tacewa wanda ke kusantar lanƙwasa amsawar ido na CIE photopic.
- Kusurwar Dubawa (2θ1/2):Digiri 130. Wannan shine cikakken kusurwar da ƙarfin haskakawa ya ragu zuwa rabin ƙimar sa ta axial (a tsakiya).
- Matsakaicin Tsawon Tsawon Watsawa (λP):588 nm.
- Matsakaicin Tsawon Tsawon Watsawa (λd):587 nm. Wannan shine tsawon zango guda ɗaya da idon ɗan adam ke gani wanda ke ayyana launin, wanda aka samo daga zanen launi na CIE.
- Rabin Faɗin Layin Bakan (Δλ):15 nm. Wannan yana nuna tsaftar bakan hasken da aka fitar.
- Ƙarfin Lantarki na Gaba (VF):2.0 V (Mafi ƙanƙanta), 2.4 V (Na al'ada).
- Ƙarfin Lantarki na Baya (IR):10 μA (Mafi girma) a VR = 5V.
3. Tsarin Rarraba (Binning)
Ana rarraba ƙarfin haskakawa na LEDs zuwa takamaiman kwandon ajiya don tabbatar da daidaito. Lambar kwandon ajiya wani ɓangare ne na bayanin samfur. Rangwame ga kowane kwandon ƙarfi shine +/- 15%.
- Lambar Kwandon Ajiya N:28.0 mcd (Min) zuwa 45.0 mcd (Max)
- Lambar Kwandon Ajiya P:45.0 mcd (Min) zuwa 71.0 mcd (Max)
- Lambar Kwandon Ajiya Q:71.0 mcd (Min) zuwa 112.0 mcd (Max)
- Lambar Kwandon Ajiya R:112.0 mcd (Min) zuwa 180.0 mcd (Max)
4. Bayanin Injina & Marufi
4.1 Girman Marufi
LED yana da ƙirar marufi mai duban gefe. An ba da cikakkun zane-zanen injina a cikin takardar bayani, tare da duk ma'auni da aka ƙayyade a cikin milimita. Rangwame yawanci ±0.10 mm ne sai dai idan an lura daban. Ruwan tabarau yana da tsabta.
4.2 Tsarin Ƙirar Ƙafar Solder da Jagora
Takardar bayani ta haɗa da tsarin ƙasa da aka ba da shawarar (girman ƙafar solder) don ƙirar PCB don tabbatar da haɗin solder mai dogaro da daidaitaccen daidaitawa. An ba da bayyananniyar alamar shugabanci na solder da aka ba da shawarar don taimakawa cikin haɗawa ta atomatik da gano polarity.
4.3 Ƙayyadaddun Kaset da Reel
Ana samar da kayan a kan kaset mai ɗaukar kaya wanda aka rufe da kaset ɗin murfi.
- Faɗin Kaset Mai ɗaukar Kaya:8 mm
- Diamita na Reel:7 inches
- Adadin kowane Reel:Guda 4000
- Mafi ƙarancin Adadin Oda (don sauran):Guda 500
- Marufi yana bin ƙa'idodin ANSI/EIA-481.
5. Jagororin Haɗawa & Sarrafawa
5.1 Tsarin Solder
LED yana dacewa da hanyoyin solder na infrared (IR) reflow, wanda yake da mahimmanci ga haɗawa marar gubar (Pb-free). An ba da shawarar bayanin martaba na reflow, wanda gabaɗaya yana bin ƙa'idodin JEDEC.
- Solder na Reflow:
- Zafin Pre-heat: 150–200°C
- Lokacin Pre-heat: Mafi ƙarancin dakika 120
- Zafin Kololuwa: Mafi ƙarancin 260°C
- Lokaci a Kololuwa: Mafi ƙarancin dakika 10 (an ba da izinin mafi ƙarancin zagaye biyu na reflow).
- Solder na Hannu (idan ya cancanta):
- Zafin Ƙarfe: Mafi ƙarancin 300°C
- Lokacin Solder: Mafi ƙarancin dakika 3 (sau ɗaya kawai).
Lura:Mafi kyawun bayanin martaba na zafin jiki ya dogara da takamaiman ƙirar PCB, manna solder, da tanda. Ana ba da shawarar siffanta tsarin don takamaiman aikace-aikace.
5.2 Tsaftacewa
Idan ana buƙatar tsaftacewa bayan solder, kawai yakamata a yi amfani da takamaiman kaushi don guje wa lalata marufin LED. Hanyoyin da aka yarda sun haɗa da:
- Nitsar cikin barasa na ethyl ko isopropyl alcohol a yanayin daki na al'ada.
- Lokacin nitsawa ya kamata ya kasance ƙasa da minti ɗaya.
- Kada a yi amfani da ruwayen sinadarai da ba a ƙayyade ba.
5.3 Yanayin Ajiya
Ajiya mai kyau yana da mahimmanci don kiyaye iya solder da amincin na'urar.
- Asalin Marufi Mai Rufi:Ajiye a ≤30°C da ≤90% Danshi na Relativ (RH). Yakamata a yi amfani da kayan a cikin shekara guda lokacin da jakar kariya daga danshi tare da desiccant ta kasance cikakke.
- Buɗe Marufi / Kayan Sako-sako:Ajiye a ≤30°C da ≤60% RH. Ana ba da shawarar kammala tsarin reflow na IR a cikin mako guda na buɗewa.
- Ajiya Mai Tsayi (ba a cikin asalin jakar ba):Ajiye a cikin akwati mai rufi tare da desiccant ko a cikin desiccator na nitrogen.
- Gasasshen:Idan kayan sun kasance a cikin yanayin muhalli fiye da mako guda, yakamata a gasa su a kusan 60°C na aƙalla sa'o'i 20 kafin haɗawa don cire danshi da hana "popcorning" yayin reflow.
5.4 Kariya daga Zubar da Wutar Lantarki (ESD)
LEDs suna da hankali ga wutar lantarki da hawan wutar lantarki. Don hana lalacewar ESD:
- Yi amfani da bel ɗin wuyan hannu mai ƙasa ko safar hannu masu hana wutar lantarki lokacin sarrafawa.
- Tabbatar duk tashoshin aiki, kayan aiki, da kayan aiki suna da ƙasa daidai.
6. Bayanin Aikace-aikace
6.1 Amfanin Da Ake Nufi
An ƙera wannan LED don amfani a cikin daidaitattun kayan aikin lantarki, ciki har da na'urori masu sarrafa kansa na ofis, kayan aikin sadarwa, da kayan amfanin gida. Bayaninsa na fitarwa a gefe ya sa ya dace da aikace-aikacen da ke buƙatar hasken gefe ko nuna matsayi a gefen PCB.
6.2 Abubuwan Ƙira da Ake Bita
- Ƙuntatawa na Yanzu:Koyaushe yi amfani da resistor na jerin ko direba mai ci gaba da ƙuntatawa don iyakance ƙarfin gaba zuwa abin da aka ba da shawarar na 20mA (ko ƙasa) don ci gaba da aiki. Wucewa matsakaicin matsakaicin ƙididdiga zai rage aiki da rage tsawon rayuwa.
- Gudanar da Zafin Jiki:Yayin da rushewar wutar lantarki ta yi ƙasa, tabbatar da isasshen yanki na jan ƙarfe na PCB ko ramukan zafi na iya taimakawa wajen sarrafa zafi, musamman a cikin yanayin zafi mai girma na muhalli ko lokacin da aka tuƙa kusa da matsakaicin ƙididdiga.
- Polarity:Ku lura da daidaitaccen shugabanci na anode/cathode kamar yadda aka nuna a cikin zane-zanen injina don tabbatar da aiki mai kyau.
7. Zurfin Binciken Fasaha
7.1 Fasahar AlInGaP
Amfani da guntu na AlInGaP shine mabuɗin abin da ke haifar da aikin wannan LED. Kayan AlInGaP an san su da ingantaccen aiki a cikin yankunan tsawon zango na ja, orange, amber, da rawaya idan aka kwatanta da tsofaffin fasahohi kamar GaAsP. Wannan yana haifar da mafi girman ƙarfin haskakawa da mafi kyawun kwanciyar hankali na launi akan bambancin yanzu da zafin jiki.
7.2 Binciken Lanƙwasa Aiki
Matsakaicin lanƙwasa aiki (ba cikakken cikakken bayani a cikin abin da aka fitar ba amma daidaitaccen ga irin waɗannan takardun bayani) zai haɗa da:
- Dangantakar Ƙarfin Haskakawa da Ƙarfin Gaba (IF):Yana nuna yadda fitowar haske ke ƙaruwa tare da yanzu, yawanci a cikin yanayin ƙasa da layi, yana nuna mahimmancin ƙa'idar yanzu.
- Ƙarfin Lantarki na Gaba da Ƙarfin Gaba (VF-IF):Yana nuna halayen I-V na diode na exponential.
- Dangantakar Ƙarfin Haskakawa da Zafin Muhalli:Yana kwatanta raguwar fitowar haske yayin da zafin haɗin gwiwa ya tashi, wani mahimmin abin la'akari don ƙirar zafi.
- Rarraba Bakan:Zanen da ke nuna ƙarfin hasken da ke dangantaka da tsawon zango, wanda ke tsakiya a kusa da kololuwar 588 nm tare da rabin faɗin 15 nm.
8. Tambayoyin da Ake Yawan Yi (FAQs)
Q: Menene bambanci tsakanin tsawon zango mai kololuwa da tsawon zango mai rinjaye?
A: Tsawon zango mai kololuwa (λP) shine tsawon zango inda mafi girman ƙarfin hasken da aka fitar yake. Tsawon zango mai rinjaye (λd) shine tsawon zango guda ɗaya da idon ɗan adam ke gani wanda ya dace da launin LED, wanda aka lissafta daga ma'auni na launi na CIE. Ga tushen launi ɗaya kamar wannan LED mai launin rawaya, sau da yawa suna kusa sosai, kamar yadda aka gani a nan (588 nm da 587 nm).
Q: Shin zan iya tuƙa wannan LED ba tare da resistor mai ƙuntatawa ba?
A: A'a. LED na'ura ce mai tuƙa yanzu. Haɗa shi kai tsaye zuwa tushen wutar lantarki zai haifar da wuce gona da iri na yanzu, mai yuwuwar wuce matsakaicin ƙididdiga da lalata na'urar. Koyaushe yi amfani da resistor na jerin da ya dace ko direba mai ci gaba da ƙuntatawa.
Q: Me ya sa yanayin ajiya na buɗaɗɗen marufi ya fi tsauri (60% RH da 90% RH)?
A> Da zarar an buɗe jakar shinge na danshi, kayan suna fuskantar danshi na muhalli. Mafi ƙarancin iyaka (60% RH) yana taimakawa hana ɗaukar danshi mai yawa, wanda zai iya haifar da rabuwar ciki ko fashewa a cikin babban tsarin solder na reflow na zafi (wanda aka sani da "popcorning").
Q: Me ake nufi da "duban gefe"?
A> Ba kamar LEDs masu fitarwa na sama inda haske ke fita daidai da PCB ba, LED mai duban gefe yana fitar da haske daidai da saman PCB. Wannan yana da amfani don hasken gefuna, ramuka, ko samar da alamomin matsayi a gefen na'ura.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |