Zaɓi Harshe

Bayanin Fasaha na LED na SMD na Duba Gege 57-21 - Girman Kunshin 2.0x1.25x0.7mm - Karfin Wutar Gaba 2.0V - Ƙarfin Haske 51mcd - Launi na Koren Rairayi - Takardar Fasaha ta Turanci

Cikakken bayanin fasaha na jerin LED na SMD na duban gefe 57-21. Ya haɗa da halayen lantarki da haske, iyakar ma'auni, girman kunshi, gwaje-gwajen dogaro, da jagororin aikace-aikace.
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Murfin Takardar PDF - Bayanin Fasaha na LED na SMD na Duba Gege 57-21 - Girman Kunshin 2.0x1.25x0.7mm - Karfin Wutar Gaba 2.0V - Ƙarfin Haske 51mcd - Launi na Koren Rairayi - Takardar Fasaha ta Turanci

1. Bayanin Samfur

Jerin 57-21 suna wakiltar dangin na'urorin haske (LED) masu hawa sama (SMD) masu duban gefe. An tsara waɗannan sassa don aikace-aikacen da ke da ƙarancin sarari kuma ana buƙatar kusurwar dubawa mai faɗi. Jerin suna samuwa a cikin launuka da yawa, gami da bambancin koren rairayi na musamman da aka yi cikakken bayani a cikin wannan takarda, wanda ke amfani da kayan guntu na semiconductor na AlGaInP (Aluminum Gallium Indium Phosphide).

Babban fa'idodin wannan jerin sun samo asali ne daga ƙirar kunshinsa. Ya haɗa da kusurwar dubawa mai faɗi, yawanci digiri 120, wanda aka samu ta hanyar ingantaccen ƙirar mai nuna haske a tsakanin. Wannan fasalin yana ƙara ingantaccen haɗin haske sosai, yana sa waɗannan LED ɗin su dace musamman don amfani da bututun haske, wani abu na yau da kullun a cikin tarukan hasken baya. Bugu da ƙari, ƙarancin buƙatun halin yanzu na gaba (20mA don aiki na yau da kullun) ya sa su zama manufa don kayan aikin lantarki masu amfani da baturi ko sauran na'urori masu ɗaukar hoto masu ƙarfi.

Kasuwar da aka yi niyya da aikace-aikacen farko sun haɗa da kayan aikin sarrafa ofis (OA), hasken baya don nuni na ruwa mai launi (LCD), hasken ciki na mota, da kuma maye gurbin fitilun nuni na al'ada ko ƙananan fitilun fluorescent a cikin na'urorin lantarki daban-daban.

2. Bincike Mai zurfi na Ma'auni na Fasaha

2.1 Matsakaicin Matsakaicin Matsakaici

Waɗannan ƙididdiga suna ayyana iyakokin da za su iya haifar da lalacewa na dindindin ga na'urar. Ba a ba da garantin aiki a ƙarƙashin waɗannan sharuɗɗan ba.

2.2 Halayen Lantarki da Haske

Ana auna waɗannan ma'auni a daidaitaccen yanayin gwaji na yanayin yanayi (Ta) na 25°C da halin yanzu na gaba (IF) na 20mA.

3. Bayanin Tsarin Binning

Samfurin yana amfani da tsarin binning mai lamba uku don rarraba bambance-bambance a cikin ma'auni masu mahimmanci, yana ba masu ƙira damar zaɓar LED masu daidaitaccen aiki don aikace-aikacensu.

Ana buga waɗannan lambobin a kan marufi na samfur da alamun reel, suna ba da damar daidaitawa daidai yayin tsarin haɗawa don aikace-aikacen da ke buƙatar haske ko launi iri ɗaya.

4. Bincike na Lanƙwasa Aiki

Bayanin bayanin yana ba da lanƙwasa halaye da yawa waɗanda ke nuna halayen na'urar a ƙarƙashin yanayi daban-daban.

5. Bayanin Injiniya da Marufi

5.1 Girman Kunshi

LED yana da ƙaramin kunshin SMD na duban gefe. Ma'auni masu mahimmanci (a cikin millimeters, tare da haƙuri na gabaɗaya na ±0.1mm sai dai idan an ƙayyade) sun haɗa da tsawon jiki kusan 2.0mm, faɗin 1.25mm, da tsayi na 0.7mm. Cikakkun zane-zane suna nuna wuraren kafet ɗin anode da cathode, siffar gabaɗaya, da kuma shafin ƙafa da aka ba da shawarar don shimfidar PCB.

5.2 Ganewar Polarity

Bangaren yana da alamar polarity. Ana nuna cathode ta hanyar alamar gani kamar tsaga, ɗigo, ko koren launi a gefen da ya dace na ruwan tabarau ko kunshi. Daidaitaccen alkibla yana da mahimmanci yayin haɗawa.

5.3 Reel da Marufi na Teep

Ana ba da LED ɗin akan tef ɗin mai ɗaukar hoto don haɗawa ta atomatik. An ƙayyade faɗin tef ɗin, tsarin aljihu, da girma. Kowane reel yana ɗauke da guda 2000. Reel ɗin kansa yana da ƙayyadaddun girman flange da hub. Marufin ya haɗa da matakan hana danshi: ana rufe reels ɗin a cikin jakar hana danshi na aluminum tare da desiccant da katin nuna danshi don kare na'urorin daga danshin yanayi yayin ajiya da sufuri.

6. Jagororin Solder da Haɗawa

Sake yin Solder:An ƙididdige na'urar don bayanan sake yin solder maras gubar tare da matsakaicin zafin jiki na 260°C har zuwa dakika 10. Yana da mahimmanci a bi ƙimar haɓakar zafin jiki da aka ba da shawarar, jiƙa, da ƙimar sanyaya don hana girgizar zafi da kuma tabbatar da haɗin gwiwar solder.

Solder na Hannu:Idan solder na hannu ya zama dole, ƙarfen zafin ƙarshen ƙarfe bai kamata ya wuce 350°C ba, kuma lokacin tuntuɓar ya kamata a iyakance zuwa dakika 3 a kowane kafet. Yi amfani da ƙarfe mai ƙarancin wutar lantarki kuma ku guji yin amfani da matsin lamba na injiniya mai yawa.

Yanayin Ajiya:Don kiyaye solderability, ya kamata a adana na'urorin a cikin jakunkunan shinge na danshi na asali a ƙasa da 30°C da danshi na dangi 60%. Da zarar an buɗe jakar, ya kamata a yi amfani da abubuwan a cikin ƙayyadadden lokacin lokaci (yawanci sa'o'i 168 a yanayin masana'anta) ko a gasa bisa ga daidaitattun jagororin IPC/JEDEC kafin sake yin solder.

7. Bayanin Marufi da Oda

Naúrar oda na yau da kullun reel ne na guda 2000. Alamar samfur akan reel yana ba da mahimman bayanai ciki har da Lambar Sashe (PN), Lambar Sashe na Abokin Ciniki (CPN), adadi (QTY), lambar kuri'a (LOT NO), da mahimman lambobin binning guda uku: CAT, HUE, da REF. Alamar kuma tana nuna RoHS da yarda mara Pb.

8. Shawarwarin Aikace-aikace

8.1 Yanayin Aikace-aikace na Yau da Kullun

8.2 Abubuwan Tunani na Ƙira

9. Kwatancen Fasaha da Bambance-bambance

Idan aka kwatanta da daidaitattun LED na SMD na duban sama, babban abin banbance na jerin 57-21 shine siffar siffarsa na duban gefe, wanda ke ba da damar haskakawa daga gefen PCB. Idan aka kwatanta da sauran LED na duban gefe, fa'idodinsa sun haɗa da takamaiman fasahar AlGaInP don hasken koren rairayi mai inganci, faɗin kusurwar dubawa mai faɗi na digiri 120 wanda aka inganta don bututun haske, da kuma ƙayyadaddun binning don daidaiton launi da ƙarfi. Haɗin ƙarancin VFda kyakkyawan ƙarfin haske yana haifar da ingantaccen haske don ajinsa.

10. Tambayoyin da ake yawan yi (FAQs)

Q: Menene bambanci tsakanin tsayin zango mafi girma da tsayin zango mai rinjaye?

A: Matsakaicin tsayin zango (λp) shine kololuwar jiki na bakan hasken da aka fitar. Matsakaicin tsayin zango (λd) shine tsayin zango guda ɗaya wanda zai samar da fahimtar launi ɗaya ga idon ɗan adam. Don LED, λdsau da yawa shine ƙarin bayanin da ya dace don daidaitawar launi.

Q: Shin zan iya tuƙi wannan LED ba tare da resistor mai iyakancewa ba?

A: A'a. LED na'ura ce mai tuƙi. Haɗa shi kai tsaye zuwa tushen wutar lantarki zai haifar da wuce gona da iri na halin yanzu, mai yuwuwar lalata shi nan take. Resistor na jerin ko mai sarrafa halin yanzu na aiki dole ne.

Q: Ta yaya yanayin yanayi ke shafar aiki?

A: Yayin da zafin jiki ya karu, ƙarfin wutar lantarki na gaba (VF) yana raguwa kadan, amma ƙarfin haske yana faɗi sosai (kashe zafi). Dole ne a bi lanƙwasa rage ƙima don matsakaicin halin yanzu. High temperatures kuma suna hanzarta lalacewar dogon lokaci.

Q: Menene lambobin CAT, HUE, da REF ke nufi ga ƙirar ta?

A: Idan aikace-aikacenku yana buƙatar kamanni iri ɗaya (misali, jerin fitilun yanayi), ya kamata ku ƙayyade ƙananan kwandon don HUE (launi) da CAT (haske). Don alamun kunna/kashewa masu sauƙi, daidaitattun kwandon na iya isa. Lambar REF tana taimakawa wajen ƙirar da'irori na tuƙi na yau da kullun.

11. Misalai na Ƙira da Amfani na Aiki

Misali na 1: Hasken Baya na Keypad na Wayar Hannu

Mai zane yana amfani da LED ɗin jerin 57-21 guda huɗu da aka sanya tare da gefen PCB a ƙarƙashin maɓalli mai wucewa. Faɗin kusurwar dubawa na digiri 120 yana tabbatar da daidaitaccen haske a duk maɓallai. Ana tuƙi LED ɗin a jere tare da halin yanzu na ci gaba na 18mA (ƙasa da na yau da kullun don tsawaita rayuwar baturi da rage zafi) ta amfani da takamaiman direban LED IC wanda ya haɗa da sarrafa duhu na PWM daga babban firinta na wayar.

Misali na 2: Alamar Panel na Masana'antu

A cikin panel iko na masana'anta, ana haɗa LED ɗin ja 57-21 (daga dangin jerin iri ɗaya) tare da bututun haske na acrylic na al'ada don kawo alamar yanayi na "Kuskure" daga PCB mai cike da cunkoso zuwa alamar gaban panel. Kunshin duban gefe ya dace daidai a cikin ƙarancin sarari a bayan panel. Mai zane ya zaɓi LED daga kwandon HUE guda ɗaya don tabbatar da launin ja ya yi daidai da sauran alamomi akan panel.

12. Gabatarwar Ƙa'idar Fasaha

Wannan LED ya dogara ne akan fasahar semiconductor na AlGaInP. Lokacin da aka yi amfani da ƙarfin wutar lantarki na gaba a kan haɗin gwiwar p-n, ana shigar da electrons da ramuka cikin yankin aiki inda suke sake haɗuwa. A cikin kayan AlGaInP, wannan sake haɗuwa yana sakin makamashi a cikin nau'in photons (haske) tare da tsayin zango a cikin bakan rawaya, lemu, ja, da kore, dangane da ainihin abun da ke cikin gami. Launi na koren rairayi (tsayin zango mai rinjaye na 573nm) ana samun shi ta hanyar sarrafa adadin aluminum, gallium, indium, da phosphorus a yayin girma crystal. Ana sassaƙa hasken da aka fitar sannan a jagorance shi ta hanyar ruwan tabarau na epoxy da tsarin mai nuna haske na ciki na kunshi don cimma kusurwar dubawa da ake so.

13. Trends na Masana'antu da Ci gaba

Trend a cikin LED na nuna SMD yana ci gaba zuwa ga ingantaccen inganci (ƙarin fitar da haske a kowace mA), ingantaccen daidaiton launi ta hanyar ƙarin binning, da ƙara ƙaramin ƙarami yayin kiyayewa ko inganta aikin gani. Hakanan akwai ƙarin buƙatu don manyan matakan dogaro, musamman don aikace-aikacen mota da masana'antu, waɗanda zasu iya haɗawa da faɗaɗɗen kewayon zafin jiki da ƙarin gwajin dogaro mai tsauri. Siffar duban gefe ya kasance mahimmanci don hasken baya na ƙarin kayan aikin lantarki masu amfani da nuni na mota. Bugu da ƙari, haɗin kai tare da sarrafa kan jirgin, kamar haɗa resistor ɗin guntu ko IC mai sauƙi don aiki mai ci gaba a cikin kunshi, wani sabon salo ne don sauƙaƙe ƙirar da'ira.

Kalmomin Ƙayyadaddun LED

Cikakken bayanin kalmomin fasaha na LED

Aikin Hasken Wutar Lantarki

Kalma Naúrar/Wakilci Bayanin Sauri Me yasa yake da muhimmanci
Ingancin Hasken Wuta lm/W (lumen kowace watt) Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki.
Gudun Hasken Wuta lm (lumen) Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". Yana ƙayyade ko hasken yana da haske sosai.
Kusurwar Dubawa ° (digiri), misali 120° Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. Yana shafar kewar haskakawa da daidaito.
Zafin Launi (CCT) K (Kelvin), misali 2700K/6500K Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. Yana ƙayyade yanayin haskakawa da yanayin da suka dace.
CI / Ra Ba naúrar, 0–100 Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi.
SDCM Matakan ellipse MacAdam, misali "5-mataki" Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya.
Matsakaicin Tsawon Raɗaɗin Hasken nm (nanomita), misali 620nm (ja) Tsawon raɗaɗin haske daidai da launin LED masu launi. Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya.
Rarraba Bakan Hasken Layin tsawon raɗaɗi da ƙarfi Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. Yana shafar ba da launi da ingancin launi.

Ma'auni na Lantarki

Kalma Alamar Bayanin Sauri Abubuwan ƙira
Ƙarfin lantarki na gaba Vf Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere.
Ƙarfin lantarki na gaba If Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai.
Matsakaicin Ƙarfin lantarki na bugun jini Ifp Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa.
Ƙarfin lantarki na baya Vr Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki.
Juriya na zafi Rth (°C/W) Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi.
Rigakafin ESD V (HBM), misali 1000V Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali.

Gudanar da Zafi & Amincewa

Kalma Ma'aunin maɓalli Bayanin Sauri Tasiri
Zazzabin Haɗin gwiwa Tj (°C) Ainihin yanayin aiki a cikin guntun LED. Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi.
Ragewar Lumen L70 / L80 (sa'o'i) Lokacin da haske ya ragu zuwa 70% ko 80% na farko. Kai tsaye yana ayyana "tsawon sabis" na LED.
Kula da Lumen % (misali 70%) Kashi na hasken da aka riƙe bayan lokaci. Yana nuna riƙon haske akan amfani na dogon lokaci.
Canjin Launi Δu′v′ ko ellipse MacAdam Matsakaicin canjin launi yayin amfani. Yana shafar daidaiton launi a cikin yanayin haskakawa.
Tsufa na Zafi Lalacewar kayan aiki Lalacewa saboda yanayin zafi na dogon lokaci. Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye.

Tufafi & Kayan Aiki

Kalma Nau'ikan gama gari Bayanin Sauri Siffofi & Aikace-aikace
Nau'in Kunshin EMC, PPA, Yumbu Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai.
Tsarin Guntu Gaba, Guntu Juyawa Tsarin na'urorin lantarki na guntu. Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi.
Rufin Phosphor YAG, Silicate, Nitride Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. Phosphor daban-daban suna shafar inganci, CCT, da CRI.
Ruwan tabarau/Optics Lefi, Microlens, TIR Tsarin gani a saman yana sarrafa rarraba haske. Yana ƙayyade kusurwar dubawa da layin rarraba haske.

Kula da Inganci & Rarraba

Kalma Abun rarraba Bayanin Sauri Manufa
Kwalin Gudun Hasken Lambar misali 2G, 2H An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. Yana tabbatar da daidaiton haske a cikin jeri ɗaya.
Kwalin Ƙarfin lantarki Lambar misali 6W, 6X An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin.
Kwalin Launi Ellipse MacAdam 5-mataki An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin.
Kwalin CCT 2700K, 3000K da sauransu An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. Yana cika buƙatun CCT na yanayi daban-daban.

Gwaji & Takaddun Shaida

Kalma Matsakaicin/Gwaji Bayanin Sauri Muhimmanci
LM-80 Gwajin kula da lumen Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. Ana amfani dashi don kimanta rayuwar LED (tare da TM-21).
TM-21 Matsakaicin kimanta rayuwa Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. Yana ba da hasashen kimiyya na rayuwa.
IESNA Ƙungiyar Injiniyoyin Haskakawa Yana rufe hanyoyin gwajin gani, lantarki, zafi. Tushen gwaji da masana'antu suka amince.
RoHS / REACH Tabbatarwar muhalli Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). Bukatar shiga kasuwa a duniya.
ENERGY STAR / DLC Tabbatarwar ingancin kuzari Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa.