Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 2. Zurfin Nazarin Ma'aunin Fasaha
- 2.1 Halayen Hasken Haske da Na'ura
- 2.2 Matsakaicin Ma'auni na Cikakke da Gudanar da Zafi
- 3. Bayanin Tsarin Rarraba (Binning)
- 3.1 Rukunin Hasken Haske (Luminous Flux Bins)
- 3.2 Rukunin Karfin Wutar Gaba (Forward Voltage Bins)
- 3.3 Rukunin Launi (Chromaticity Bins)
- 4. Nazarin Lankwasa Ayyuka (Performance Curves)
- 4.1 Lankwasa IV da Hasken Haske vs. Halin Yanzu
- 4.2 Dogaro da Zafin Jiki
- 4.3 Rarraba Bakan Haske (Spectral Distribution)
- 5. Bayanin Injiniya da Kunshin
- 6. Jagororin Solder da Haɗawa
- 7. Bayanin Kunshin da Oda
- 8. Shawarwarin Aikace-aikace
- 8.1 Yanayin Aikace-aikace na Al'ada
- 8.2 Abubuwan da Ya Kamata a Yi la'akari da su a Zane
- 9. Kwatancen Fasaha da Bambanci
- 10. Tambayoyin da Ake Yawan Yi (FAQs)
- 10.1 Menene ma'anar darajar MSL 2?
- 10.3 Za a iya amfani da waɗannan LED ɗin a layi daya ba tare da daidaita halin yanzu ba?
- 10.2 Ta yaya zan fassara ma'aunin juriya na zafi (Rth JS) guda biyu daban-daban?
- 11. Nazarin Aikin Zane na Aiki
- 12. Gabatarwa da Ka'idar Aiki
- 13. Trends na Fasaha
1. Bayanin Samfur Jerin 2820-C02001M-AM babban LED ne na Surface-Mount Device (SMD) wanda aka tsara da farko don aikace-aikacen hasken mota masu buƙatu. An gina shi don cika ƙa'idodin amincin matakin mota, gami da ingancin AEC-Q102. LED ɗin yana fitar da haske mai sanyi mai sanyi kuma ana bayar da shi a cikin ƙaramin ƙirar kunshin 2820, wanda ya sa ya dace da ƙirar da ke da ƙarancin sarari inda ake buƙatar haske mai ƙarfi da daidaito. Babban fa'idodin wannan jerin sun haɗa da ƙaƙƙarfan gini don yanayi masu aminci, ingantaccen ingancin haske, da faɗin kwanar kallo na digiri 120 wanda ke tabbatar da rarraba haske mai faɗi da daidaito. Daidaitawarsa da ƙa'idodin RoHS, REACH, da umarnin marasa halogen sun ƙara jaddada dacewarsa don haɗin lantarki na zamani, masu kula da muhalli.
2. Zurfin Nazarin Ma'aunin Fasaha
2.1 Halayen Hasken Haske da Na'ura Aikin gabaɗaya ana bayyana shi a ƙarƙashin yanayin aiki na al'ada na halin yanzu na gaba (IF) na 200 mA. A wannan halin yanzu, LED ɗin yana samar da hasken haske (IV) na al'ada na lumens (lm) 80, tare da mafi ƙanƙanta na 70 lm da matsakaicin 100 lm. Karfin wutar gaba (VF) a 200 mA yawanci shine volts 3.00, daga 2.75V zuwa 3.5V. Wannan ma'auni yana da mahimmanci don ƙirar da'irar tuƙi da lissafin sarrafa zafi. Ana ƙayyadad da mahimman ma'auni na chromaticity a CIE x=0.3227 da CIE y=0.3351, suna ayyana ma'anar farin sanyi. Tolerancin waɗannan ma'auni shine ±0.005, yana tabbatar da daidaiton launi a cikin guda ɗaya. Na'urar tana ba da faɗin kwanar kallo (φ) na digiri 120, wanda shine kusurwar da ƙarfin haske ya faɗi zuwa rabin ƙimar axial mafi girma.
2.2 Matsakaicin Ma'auni na Cikakke da Gudanar da Zafi Don tabbatar da amincin dogon lokaci, dole ne a yi amfani da na'urar ba tare da wuce iyakar Matsakaicin Ma'auni na Cikakke ba. Matsakaicin halin yanzu na ci gaba (IF) shine 350 mA. Na'urar na iya jure halin yanzu na guguwa (IFM) na 750 mA don bugun jini ≤ 10 µs tare da ƙaramin aiki. Matsakaicin zafin haɗin gwiwa (TJ) shine 150°C. Gudanar da zafi yana da mahimmanci. Juriyar zafi daga haɗin gwiwa zuwa wurin solder (Rth JS) tana da ƙima guda biyu da aka ƙayyade: ma'auni na gaske na 20-22 K/W da ma'aunin lantarki na 16 K/W matsakaici. Lankwasa rage halin yanzu na gaba yana nuna a fili cewa halin yanzu na ci gaba da aka halatta dole ne a rage yayin da zafin wurin solder (Ts) ya ƙaru sama da 25°C. Misali, a Ts na 125°C, matsakaicin IF da aka yarda shine 350 mA, kuma yana raguwa a layi daga can.
3. Bayanin Tsarin Rarraba (Binning) Ana rarraba LED ɗin zuwa rukunoni don tabbatar da daidaiton aiki ga mai amfani na ƙarshe. Ma'auni guda uku masu mahimmanci ana rarraba su: Hasken Haske, Karfin Wutar Gaba, da Chromaticity.
3.1 Rukunin Hasken Haske (Luminous Flux Bins) Ana sanya rukunin hasken haske ta lambobi kamar F7, F8, da F9. Misali, rukunin F7 ya ƙunshi LED ɗin da ke da hasken haske tsakanin 70 lm (m) da 80 lm (matsakaici) lokacin da aka auna a IF=200mA. Wannan yana ba masu zane damar zaɓar matakin haske wanda ya dace da aikace-aikacensu.
3.2 Rukunin Karfin Wutar Gaba (Forward Voltage Bins) Rukunin karfin wutar gaba yana tabbatar da dacewar lantarki. Misalai sun haɗa da rukunin 2730 (VF: 2.75V - 3.00V) da rukunin 3032 (VF: 3.00V - 3.25V). Daidaita LED ɗin daga rukunin wutar lantarki ɗaya na iya taimakawa wajen cimma daidaiton rarraba halin yanzu a cikin tsararrun layi daya.
3.3 Rukunin Launi (Chromaticity Bins) Zanen chromaticity da aka bayar yana nuna tsarin rukunin farin sanyi, kamar 56M, 58M, 61M, da 63M. Ana ayyana kowane rukuni ta wurin yanki mai siffar huɗu akan ginshiƙi na chromaticity na CIE 1931, wanda aka ƙayyade ta hanyar saiti huɗu na ma'auni (x, y). Wannan ingantaccen rarrabuwa yana tabbatar da sarrafa launi mai ƙarfi, wanda ke da mahimmanci a cikin hasken mota inda ake buƙatar daidaita launi a cikin LED ɗin da yawa.
4. Nazarin Lankwasa Ayyuka (Performance Curves)
4.1 Lankwasa IV da Hasken Haske vs. Halin Yanzu Jadawalin Halin Yanzu na Gaba vs. Karfin Wutar Gaba yana nuna alaƙar diode na al'ada. A 200 mA, VF yana tsakiya kusan 3.0V. Jadawalin Hasken Haske na Dangantaka vs. Halin Yanzu na Gaba yana nuna cewa fitowar haske yana ƙaruwa da ƙasa da layi tare da halin yanzu. Yayin da ƙara halin yanzu ke haɓaka fitarwa, yana kuma ƙara ɓarna wutar lantarki da zafin haɗin gwiwa, wanda zai iya shafar tsawon rai da kwanciyar hankali na launi.
4.2 Dogaro da Zafin Jiki Jadawalin Hasken Haske na Dangantaka vs. Zafin Haɗin Gwiwa yana da mahimmanci don ƙirar zafi. Fitowar haske yana raguwa yayin da zafin haɗin gwiwa ya tashi. A 100°C, hasken dangantaka yana kusan kashi 85% na ƙimarsa a 25°C. Wannan yana jaddada mahimmancin ingantaccen nutsewar zafi. Jadawalin Canjin Ma'auni na Chromaticity vs. Zafin Haɗin Gwiwa yana nuna ƙaramin motsi (Δx, Δy a cikin ±0.01) a cikin kewayon -50°C zuwa +125°C, yana nuna kyakkyawan kwanciyar hankali na launi tare da zafin jiki. Karfin Wutar Gaba yana da ma'auni mara kyau na zafin jiki, yana raguwa da kusan 2 mV/°C.
4.3 Rarraba Bakan Haske (Spectral Distribution) Jadawalin Rarraba Bakan Dangantaka yana nuna kololuwa a yankin tsawon raƙuman ruwa shuɗi (kusan 450-455 nm) na al'ada don LED farin da aka canza phosphor, tare da faɗin kololuwa na biyu a yankin rawaya daga phosphor, haɗuwa don samar da farin haske.
5. Bayanin Injiniya da Kunshin LED ɗin yana amfani da kunshin SMD 2820 na al'ada. Zanen injiniya ya ƙayyade girman jiki a cikin millimita. Muhimman fasalulluka sun haɗa da wuraren kushin anode da cathode da tsawan tsawon kunshin gabaɗaya. An ba da shimfidar wurin solder da aka ba da shawarar don tabbatar da ingantaccen haɗin injiniya, haɗin lantarki, da mafi kyawun canja wurin zafi daga kushin zafin LED zuwa PCB. Yin bin wannan tsarin ƙasa yana da mahimmanci don aminci, musamman a ƙarƙashin yanayin zagayowar zafi da ake samu a cikin yanayin mota.
6. Jagororin Solder da Haɗawa An ƙididdige na'urar don sake yin solder tare da matsakaicin zafin jiki na 260°C na matsakaicin dakika 30, kamar yadda yake a cikin bayanin martaba na IPC/JEDEC J-STD-020. Matakin Hancin Danshi (MSL) shine 2, ma'ana dole ne a gasa abubuwan idan an fallasa su ga yanayin yanayi na tsawon shekara guda kafin amfani. Bin shawarar sake yin martaba da kuma kula da kariya wajibi ne don hana fashewar kunshin ko lahani na haɗin gwiwar solder.
7. Bayanin Kunshin da Oda Ana ba da LED ɗin akan tef da reel don haɗawa ta atomatik. Bayanin kunshin ya ƙididdige girman reel, faɗin tef, tazarar aljihu, da kuma yanayin abubuwan akan tef ɗin. Tsarin lambar sashi (misali, 2820-C02001M-AM) yana ɓoye mahimman halaye kamar girman kunshin (2820), launi/nau'in guntu (C02001M), da alamar jerin (AM). Yin oda ya ƙunshi ƙayyadaddun rukunoni da ake buƙata don hasken haske, karfin wutar gaba, da chromaticity.
8. Shawarwarin Aikace-aikace
8.1 Yanayin Aikace-aikace na Al'ada Aikace-aikacen farko shine hasken mota. Wannan ya haɗa da hasken ciki (fitilun kofa, fitilun taswira, hasken yanayi), siginar waje (fitilun tsakiyar tsayi - CHMSL), da yuwuwar wasu ayyukan hasken taimako. Ingancinsa na AEC-Q102 da juriya ga sulfur (Class A1) sun sa ya dace da mummunan yanayin ƙarƙashin hular ko waje na mota.
8.2 Abubuwan da Ya Kamata a Yi la'akari da su a Zane Da'irar Tuƙi: Mai tuƙi na halin yanzu yana da mahimmanci don kiyaye ingantaccen fitar da haske da hana guduwar zafi. Dole ne a tsara mai tuƙi don ɗaukar kewayon rukunin karfin wutar gaba da samar da isassun iyakance halin yanzu har zuwa 350 mA. Zane na Zafi: Ingantaccen sarrafa zafi ba shi da sasantawa. Yakamata PCB ta yi amfani da hanyoyin zafi a ƙarƙashin kushin zafin LED da aka haɗa zuwa babban filin tagulla ko na'urar sanyaya ta waje don rage yawan zafin jiki a wurin solder (Ts). Koyaushe koma ga lankwasa rage halin yanzu na gaba. Zane na Gani: Kwanar kallo na digiri 120 yana ba da ɗaukar hoto mai faɗi. Don aikace-aikacen da aka mayar da hankali, za a buƙaci na'urorin gani na biyu (ruwan tabarau, masu nuni). Zanen injiniya yana ba da madaidaicin girma da ake buƙata don ƙirar irin waɗannan na'urorin gani. Kariya ta ESD: Duk da yake LED ɗin yana da ƙaƙƙarfan ƙimar ESD na 8 kV (HBM), ana ba da shawarar kariyar ESD na al'ada yayin haɗawa.
9. Kwatancen Fasaha da Bambanci Idan aka kwatanta da LED ɗin kasuwanci na gabaɗaya, manyan abubuwan banbance-banbance na wannan jerin su ne takaddun amincin matakin mota (AEC-Q102), gwajin juriya ga iskar sulfur a fili (Class A1), da faɗaɗin kewayon zafin aiki (-40°C zuwa +125°C). Cikakken tsarin rarrabuwa don launi da haske yana ba da matakin daidaito da ake buƙata don aikace-aikacen mota inda ake amfani da LED ɗin da yawa a cikin haɗin gwiwa ɗaya. Haɗin ingantaccen ingancin haske (80 lm a 200mA yana daidai da ~133 lm/W idan aka yi la'akari da shigarwar ~0.6W) da faɗin kwanar kallo a cikin ƙaramin kunshin yana ba da madaidaicin mafita don ƙira masu mahimmanci na sarari da aiki.
10. Tambayoyin da Ake Yawan Yi (FAQs)
10.1 Menene ma'anar darajar MSL 2? MSL 2 (Matakin Hancin Danshi 2) yana nuna cewa LED ɗin da aka kunshin zai iya fallasa wa yanayin yanayin bene na masana'anta (
10.2 Ta yaya zan fassara ma'aunin juriya na zafi (Rth JS) guda biyu daban-daban? Takardun bayanai ya lissafa "Na gaske" Rth JS na 20-22 K/W da "Na Lantarki" Rth JS na 16 K/W matsakaici. Ƙimar "na gaske" yawanci ana auna ta ta amfani da na'urar auna zafin jiki ta zahiri kuma ana ɗaukarsa mafi daidaito don ƙirar zafi. Hanyar "lantarki" tana amfani da karfin wutar gaba mai hankali da zafin jiki a matsayin wakili na zafin haɗin gwiwa. Don ƙirar zafi mai ra'ayin mazan jiya, ana ba da shawarar amfani da mafi girman ƙimar "na gaske" (22 K/W) don tabbatar da isasshen tazarar aminci.
10.3 Za a iya amfani da waɗannan LED ɗin a layi daya ba tare da daidaita halin yanzu ba? Haɗin kai kai tsaye gabaɗaya ba a ba da shawarar ba tare da ƙarin matakan ba. Saboda bambance-bambancen yanayi a cikin karfin wutar gaba (ko da a cikin rukuni), LED ɗin a layi daya ba za su raba halin yanzu daidai ba. LED ɗin tare da VF ɗan ƙasa kaɗan zai jawo ƙarin halin yanzu, wanda zai iya haifar da yawan zafi da haɓaka lalacewa. Yin amfani da resistor na iyakance halin yanzu na daban don kowane LED ko masu tuƙi na halin yanzu na yanki da yawa shine hanyar da aka fi so don tuƙa LED ɗin da yawa.
11. Nazarin Aikin Zane na Aiki Yanayi: Zane na na'urar hasken tsakiyar tsayi na mota (CHMSL) ta amfani da guda 10 na LED 2820-C02001M-AM. Matakan Zane: Zane na Lantarki: Halin yanzu na aiki na kowane LED: 200 mA don mafi kyawun inganci da tsawon rai. Jimlar halin yanzu: 2.0A. Zaɓi mai tuƙi na LED na halin yanzu wanda zai iya isar da 2.0A, tare da kewayon ƙarfin wutar lantarki wanda ya ƙunshi tsarin baturin mota (9V-16V na al'ada, tare da motsi na zubar da kaya). Zaɓi LED ɗin daga rukunin karfin wutar gaba ɗaya (misali, 3032) don rage rashin daidaita halin yanzu idan an yi amfani da mai tuƙi guda ɗaya tare da duk LED ɗin a jere. Zane na Zafi: Kiyasin jimlar ɓarna wutar lantarki: LED 10 * (3.0V * 0.2A) = 6.0W. Ta amfani da Rth JS mai ra'ayin mazan jiya na 22 K/W da kuma ɗauka cewa matsakaicin zafin haɗin gwiwa (Tj) na 110°C (ƙasa da matsakaicin 150°C), lissafin matsakaicin zafin wurin solder da ake buƙata: Ts_max = Tj_max - (Wutar_lantarki_kowane_LED * Rth JS) = 110 - (0.6 * 22) = 96.8°C. Dole ne a tsara PCB tare da kushin zafi da isasshen yanki na tagulla/hanyoyin zafi don kiyaye Ts ƙasa da wannan ƙimar a cikin yanayin yanayin da ake tsammani (misali, a cikin akwatin mota mai zafi). Zane na Gani/Injiniya: Kwanar kallo na digiri 120 na iya zama isa ga CHMSL, amma ana iya ƙara mai nuni ko ruwan tabarau don cika takamaiman buƙatun ƙarfin haske (misali, ƙa'idodin SAE). Zanen injiniya yana ba da sawun ƙafa don shimfidar PCB da madaidaicin girma don ƙirar mai riƙe ko ƙwanƙwasa ruwan tabarau. Zaɓin Kayan aiki: Yi odar duk LED 10 daga rukunin hasken haske ɗaya (misali, F8) da rukunin chromaticity ɗaya (misali, 58M) don tabbatar da daidaiton haske da launi a duk faɗin sandar haske.
12. Gabatarwa da Ka'idar Aiki Wannan LED farin LED ne da aka canza phosphor. A tsakiyarsa akwai guntu na semiconductor, yawanci an yi shi da indium gallium nitride (InGaN), wanda ke fitar da hasken shuɗi lokacin da aka yi masa bambanci (halin yanzu na lantarki yana gudana ta cikinsa). Wannan hasken shuɗi wani ɓangare yana sha ta hanyar Layer na cerium-doped yttrium aluminum garnet (YAG:Ce) phosphor da aka ajiye a kan ko kusa da guntu. Phosphor ɗin yana ɗaukar wasu photons shuɗi kuma yana sake fitar da haske a cikin babban bakan da ke tsakiya a yankin rawaya. Haɗin sauran hasken shuɗin da ba a sha ba da hasken rawaya da aka fitar idon ɗan adam yana ganinsa a matsayin farin haske. Tabbataccen inuwar farin (sanyi, tsaka-tsaki, dumi) ana ƙaddara shi ta hanyar rabo na hasken shuɗi zuwa rawaya, wanda aka sarrafa shi ta hanyar abun da ke ciki da kauri na phosphor.
13. Trends na Fasaha Trend a cikin hasken LED na mota yana ci gaba zuwa mafi girman ingancin haske (ƙarin lumens a kowace watt), yana ba da damar fitilu masu haske ko ƙarancin amfani da wutar lantarki da kayan aikin zafi. Hakanan akwai ƙaƙƙarfan tuƙi don inganta ma'aunin nuna launi (CRI) da daidaiton launi, musamman don hasken yanayi na ciki inda gogewar mai amfani take da mahimmanci. Ƙananan ƙirar yana ci gaba, tare da kunshin da ke zama ƙanana yayin kiyayewa ko ƙara fitar da haske. Bugu da ƙari, haɗin kai shine trend mai girma, tare da kunshin LED ɗin da ke haɗa da IC masu tuƙi, na'urori masu auna firikwensin, ko hanyoyin sadarwa don tsarin haske mai hankali. An fi mayar da hankali kan aminci da cancanta don yanayi masu tsauri (yawan zafi, ɗanɗano, girgiza, fallasa sinadarai) ya kasance mafi mahimmanci a cikin sashin mota.
. Mechanical and Package Information
The LED uses a standard 2820 SMD package. The mechanical drawing specifies the physical dimensions in millimeters. Key features include the anode and cathode pad locations and the overall package height. The recommended soldering pad layout is provided to ensure proper mechanical attachment, electrical connection, and optimal thermal transfer from the LED's thermal pad to the PCB. Adhering to this land pattern is essential for reliability, especially under thermal cycling conditions experienced in automotive environments.
. Soldering and Assembly Guidelines
The device is rated for reflow soldering with a peak temperature of 260°C for a maximum of 30 seconds, as per the IPC/JEDEC J-STD-020 profile. The Moisture Sensitivity Level (MSL) is 2, meaning the components must be baked if exposed to ambient conditions for longer than one year before use. Following the recommended reflow profile and handling precautions is mandatory to prevent package cracking or solder joint defects.
. Packaging and Ordering Information
The LEDs are supplied on tape and reel for automated assembly. The packaging information details the reel dimensions, tape width, pocket spacing, and orientation of the components on the tape. The part number structure (e.g., 2820-C02001M-AM) encodes key attributes such as the package size (2820), color/chip type (C02001M), and series designation (AM). Ordering involves specifying the required bins for luminous flux, forward voltage, and chromaticity.
. Application Recommendations
.1 Typical Application Scenarios
The primary application is automotive lighting. This includes interior lighting (dome lights, map lights, ambient lighting), exterior signaling (center high-mount stop lights - CHMSL), and potentially some auxiliary lighting functions. Its AEC-Q102 qualification and sulfur resistance (Class A1) make it suitable for the harsh under-hood or exterior vehicle environment.
.2 Design Considerations
Driver Circuit:A constant-current driver is essential to maintain stable light output and prevent thermal runaway. The driver must be designed to accommodate the forward voltage bin range and provide adequate current limiting up to 350 mA.
Thermal Design:Effective thermal management is non-negotiable. The PCB should use thermal vias under the LED's thermal pad connected to a large copper plane or an external heatsink to minimize the temperature rise at the solder point (Ts). Always refer to the forward current derating curve.
Optical Design:The 120-degree viewing angle provides wide coverage. For focused applications, secondary optics (lenses, reflectors) will be required. The mechanical drawing provides the necessary dimensions for designing such optics.
ESD Protection:While the LED has a robust ESD rating of 8 kV (HBM), standard ESD handling precautions during assembly are still recommended.
. Technical Comparison and Differentiation
Compared to generic commercial-grade LEDs, the key differentiators of this series are its automotive-grade reliability certifications (AEC-Q102), explicit sulfur gas resistance testing (Class A1), and extended operating temperature range (-40°C to +125°C). The detailed binning structure for color and flux provides a level of consistency required for automotive applications where multiple LEDs are used in a single assembly. The combination of good luminous efficacy (80 lm at 200mA equates to ~133 lm/W considering ~0.6W input) and a wide viewing angle in a compact package offers a balanced solution for space and performance-critical designs.
. Frequently Asked Questions (FAQs)
.1 What is the meaning of the MSL 2 rating?
MSL 2 (Moisture Sensitivity Level 2) indicates that the packaged LED can be exposed to factory floor ambient conditions (
.2 How do I interpret the two different Thermal Resistance (Rth JS) values?
The datasheet lists a "Real" Rth JS of 20-22 K/W and an "Electrical" Rth JS of 16 K/W max. The "real" value is typically measured using a physical temperature sensor and is considered more accurate for thermal modeling. The "electrical" method uses the temperature-sensitive forward voltage as a proxy for junction temperature. For conservative thermal design, using the higher "real" value (22 K/W) is recommended to ensure a sufficient safety margin.
.3 Can these LEDs be used in parallel without current balancing?
Direct parallel connection is generally not recommended without additional measures. Due to natural variations in forward voltage (even within a bin), LEDs in parallel will not share current equally. The LED with the slightly lower VF will draw more current, potentially leading to overheating and accelerated degradation. Using a separate current-limiting resistor for each LED or dedicated multi-channel constant-current drivers is the preferred method for driving multiple LEDs.
. Practical Design Case Study
Scenario:Designing an automotive CHMSL (Center High-Mount Stop Light) module using 10 pieces of the 2820-C02001M-AM LED.
Design Steps:
- Electrical Design:Target operating current per LED: 200 mA for optimal efficiency and lifetime. Total current: 2.0A. Select a constant-current LED driver IC capable of delivering 2.0A, with an input voltage range covering the automotive battery system (9V-16V nominal, with load-dump transients). Choose LEDs from the same forward voltage bin (e.g., 3032) to minimize current imbalance if a single-channel driver is used with all LEDs in series.
- Thermal Design:Estimate total power dissipation: 10 LEDs * (3.0V * 0.2A) = 6.0W. Using the conservative Rth JS of 22 K/W and assuming a target maximum junction temperature (Tj) of 110°C (below the 150°C max), calculate the required maximum solder point temperature: Ts_max = Tj_max - (Power_per_LED * Rth JS) = 110 - (0.6 * 22) = 96.8°C. The PCB must be designed with a thermal pad and sufficient copper area/thermal vias to keep Ts below this value in the expected ambient environment (e.g., inside a hot car trunk).
- Optical/Mechanical Design:The 120-degree viewing angle may be sufficient for a CHMSL, but a reflector or lens may be added to meet specific photometric intensity requirements (e.g., SAE standards). The mechanical drawing provides the footprint for PCB layout and the dimensions for designing a holder or lens clip.
- Component Selection:Order all 10 LEDs from the same luminous flux bin (e.g., F8) and the same chromaticity bin (e.g., 58M) to ensure uniform brightness and color across the light bar.
. Operating Principle Introduction
This LED is a phosphor-converted white LED. At its core is a semiconductor chip, typically made of indium gallium nitride (InGaN), that emits blue light when forward biased (electrical current flows through it). This blue light is partially absorbed by a layer of cerium-doped yttrium aluminum garnet (YAG:Ce) phosphor coating deposited on or near the chip. The phosphor absorbs some of the blue photons and re-emits light across a broad spectrum centered in the yellow region. The combination of the remaining unabsorbed blue light and the emitted yellow light is perceived by the human eye as white light. The exact shade of white (cool, neutral, warm) is determined by the ratio of blue to yellow light, which is controlled by the phosphor composition and thickness.
. Technology Trends
The trend in automotive LED lighting continues towards higher luminous efficacy (more lumens per watt), enabling brighter lights or lower power consumption and thermal load. There is also a strong drive for improved color rendering index (CRI) and color consistency, especially for interior ambient lighting where user experience is key. Miniaturization persists, with packages becoming smaller while maintaining or increasing light output. Furthermore, integration is a growing trend, with LED packages incorporating driver ICs, sensors, or communication interfaces for smart lighting systems. The emphasis on reliability and qualification for harsh environments (high temperature, humidity, vibration, chemical exposure) remains paramount in the automotive sector.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |