SMD LED 19-213 Brilliant Yellow Datasheet - Package 2.0x1.25x0.8mm - Voltage 1.7-2.3V - Power 60mW - English Technical Document

1. Product Overview

19-213/Y2C-CP1Q2L/3T na'urar LED ce da aka tsara don haɗawa da na'urori na lantarki masu yawa. Nau'in launi ɗaya ne wanda ke fitar da haske mai haske mai rawaya, ta amfani da kayan semiconductor na AlGaInP da aka lulluɓe a cikin resin mai tsabta. Babban fa'idar wannan ɓangaren shine ƙarancin girmansa, wanda ke ba da damar rage girman PCB, sararin ajiya, da girman kayan aiki gabaɗaya idan aka kwatanta da LEDs na ginshiƙan jagora na gargajiya. Ƙirar sa mai sauƙi ya ƙara sa ya zama manufa don aikace-aikacen ƙanana da na hannu.

1.1 Core Features and Compliance

• Packaged in 8mm tape on a 7-inch diameter reel for automated placement.
• Compatible with infrared and vapor phase reflow soldering processes.
• An yi kayan da ba su da gubar.
• Compliant with RoHS, EU REACH, and halogen-free standards (Br <900 ppm, Cl <900 ppm, Br+Cl < 1500 ppm).

1.2 Target Applications

This LED is suited for a variety of indicator and backlighting functions, including:

• Dashboard and switch backlighting in automotive and industrial controls.
• Status indicators and keypad backlighting in telecommunication devices like phones and fax machines.
• Flat backlighting for LCD panels, switches, and symbols.
• General-purpose indicator applications.

2. Technical Specifications Deep Dive

2.1 Absolute Maximum Ratings

These ratings define the limits beyond which permanent damage to the device may occur. Operation should be maintained within these boundaries.

• Reverse Voltage (VR): 5 V - Exceeding this voltage in reverse bias can cause junction breakdown.
• Continuous Forward Current (IF): 25 mA - The maximum DC current for reliable operation.
• Peak Forward Current (IFP): 60 mA (Duty 1/10 @1KHz) - For pulsed operation, short-duration peaks are permissible.
• Power Dissipation (Pd): 60 mW - The maximum power the package can dissipate, calculated as VF * IF.
• Electrostatic Discharge (ESD) HBM: 2000 V - Human Body Model rating, indicating sensitivity to static electricity.
• Operating Temperature (Topr): -40°C to +85°C - The ambient temperature range for normal operation.
• Storage Temperature (Tstg): -40°C to +90°C.
• Soldering Temperature (Tsol): Reflow: 260°C for 10 sec max; Hand: 350°C for 3 sec max per terminal.

2.2 Electro-Optical Characteristics

Measured at Ta=25°C and IF=20mA, these are the typical performance parameters.

• Luminous Intensity (Iv): 45.0 - 112.0 mcd (millicandela). The actual output is binned (see Section 3).
• Viewing Angle (2θ1/2): 120° (typical). This wide angle provides good off-axis visibility.
• Peak Wavelength (λp): 591 nm (typical). The wavelength at which the spectral emission is strongest.
• Dominant Wavelength (λd): 585.5 - 591.5 nm. This defines the perceived color (brilliant yellow) and is also binned.
• Spectral Bandwidth (Δλ): 15 nm (typical). The width of the emitted spectrum at half the peak intensity.
• Forward Voltage (VF): 1.70 - 2.30 V. The voltage drop across the LED at 20mA, which is binned.
• Reverse Current (IR): VR=5V ɗin 10 μA mafi girma. Na'urar ba a ƙirƙira ta don aikin baya; wannan ma'auni ne don gwajin ɗigo kawai.

Muhimman Bayanin Kula: An ƙayyade jurewa a matsayin ±11% don ƙarfin haske, ±1nm don tsayayyen tsayin raƙuman ruwa, da ±0.05V don ƙarfin lantarki na gaba. Ƙimar ƙarfin lantarki na baya ta shafi yanayin gwajin IR kawai.

3. Binning System Explanation

To ensure color and brightness consistency in production, LEDs are sorted into bins. The part number 19-213/Y2C-CP1Q2L/3T incorporates these bin codes.

3.1 Luminous Intensity Binning

Binned at IF=20mA. The code in the part number (e.g., Q2) indicates the output range.

• P1: 45.0 - 57.0 mcd
• P2: 57.0 - 72.0 mcd
• Q1: 72.0 - 90.0 mcd
• Q2: 90.0 - 112.0 mcd

3.2 Dominant Wavelength Binning

Binned at IF=20mA. Defines the color point.

• D3: 585.5 - 588.5 nm
• D4: 588.5 - 591.5 nm

3.3 Forward Voltage Binning

Binned at IF=20mA. Important for current-limiting resistor calculation and power supply design.

• 19: 1.7 - 1.8 V
• 20: 1.8 - 1.9 V
• 21: 1.9 - 2.0 V
• 22: 2.0 - 2.1 V
• 23: 2.1 - 2.2 V
• 24: 2.2 - 2.3 V

4. Performance Curve Analysis

The datasheet provides several characteristic curves essential for design.

4.1 Forward Current vs. Forward Voltage (I-V Curve)

Wannan lanƙwasa mara layi yana nuna alaƙar da ke tsakanin ƙarfin lantarki da ƙarfin wutar lantarki. Ƙaramin ƙaruwar ƙarfin wutar lantarki fiye da bakin kofa yana haifar da babban ƙaruwar ƙarfin lantarki, yana nuna wajabcin resistor mai iyakancewa ko direban ƙarfin lantarki na dindindin.

4.2 Relative Luminous Intensity vs. Forward Current

The light output increases with current but may not be perfectly linear, especially at higher currents. Operating near the maximum rating may offer diminishing returns and increase thermal stress.

4.3 Relative Luminous Intensity vs. Ambient Temperature

LED efficiency decreases as junction temperature rises. This curve typically shows output dropping as ambient temperature increases from -40°C to +85°C. Proper thermal management on the PCB is crucial for maintaining consistent brightness.

4.4 Forward Current Derating Curve

This graph specifies the maximum allowable forward current as a function of ambient temperature. As temperature rises, the maximum safe current decreases to prevent exceeding the power dissipation limit and causing thermal runaway.

4.5 Radiation Pattern

A polar diagram showing the angular distribution of light intensity, confirming the 120° viewing angle with a typical Lambertian or side-emitter pattern.

4.6 Spectrum Distribution

A plot of relative intensity versus wavelength (approx. 550-700 nm), showing a peak around 591 nm (yellow) with a typical bandwidth of 15 nm, characteristic of AlGaInP material.

5. Mechanical and Package Information

5.1 Package Dimensions

The LED has a compact SMD package. Key dimensions (tolerance ±0.1mm unless specified) are:

• Length: 2.0 mm
• Width: 1.25 mm
• Height: 0.8 mm
• Pad dimensions and spacing are provided for PCB land pattern design.

5.2 Polarity Identification

Cathode yawanci ana yiwa alama, sau da yawa ta hanyar notch, kore dot, ko girma daban-daban na pad a ƙarƙashin fakitin. Daidaitaccen yanayin yana da mahimmanci ga aikin kewaye.

6. Soldering and Assembly Guidelines

6.1 Reflow Soldering Profile (Pb-free)

A critical process for reliable assembly.

• Pre-heating: 150-200°C for 60-120 seconds.
• Time Above Liquidus (217°C): 60-150 seconds.
• Peak Temperature: 260°C maximum, held for 10 seconds maximum.
• Heating Rate: 6°C/sec maximum.
• Time Above 255°C: 30 seconds maximum.
• Cooling Rate: 3°C/sec maximum.

Important: Reflow soldering should not be performed more than two times. Avoid mechanical stress on the LED during heating and do not warp the PCB after soldering.

6.2 Hand Soldering

Idan gyaran hannu ya zama dole:

• Use a soldering iron with a tip temperature < 350°C.
• Apply heat to each terminal for < 3 seconds.
• Use an iron with a power rating < 25W.
• Allow > 2 seconds between soldering each terminal to prevent overheating.
• Exercise extreme caution as damage is most likely during hand soldering.

6.3 Storage and Moisture Sensitivity

The components are packaged in a moisture-resistant bag.

• Do not open the moisture-proof bag until ready for use.
• After opening, unused LEDs must be stored at ≤30°C and ≤60% Relative Humidity.
• The "floor life" after opening is 168 hours (7 days).
• If the floor life is exceeded or the desiccant indicator has changed color, a bake-out is required: 60 ±5°C for 24 hours before reflow.

7. Packaging and Ordering Information

7.1 Reel and Tape Specifications

• Carrier Tape Width: 8 mm.
• Reel Diameter: 7 inches.
• Quantity per Reel: 3000 pieces.
• Detailed reel, carrier tape, and pocket dimensions are provided with ±0.1mm tolerance.

7.2 Label Explanation

The packaging label includes:

• CPN: Customer's Product Number
• P/N: Product Number (e.g., 19-213/Y2C-CP1Q2L/3T)
• QTY: Packing Quantity
• CAT: Luminous Intensity Rank (e.g., Q2)
• HUE: Chromaticity/Dominant Wavelength Rank (e.g., C, related to D3/D4)
• REF: Forward Voltage Rank (e.g., 1Q2L, related to voltage bin)
• LOT No: Traceability Lot Number

8. Application Notes and Design Considerations

8.1 Current Limiting is Mandatory

LEDs are current-driven devices. An external current-limiting resistor or constant-current driver MUST be used in series. The steep I-V curve means a small voltage change causes a large current change, which can instantly destroy the LED ("burn out"). The resistor value is calculated using Ohm's Law: R = (Vsupply - VF) / IF, where VF is the forward voltage from the appropriate bin.

8.2 Thermal Management

While the power is low (60mW max), the LED's performance and lifetime are temperature-dependent. Ensure the PCB provides adequate thermal relief, especially if multiple LEDs are used or if the ambient temperature is high. Refer to the derating curve.

8.3 ESD Precautions

With an ESD HBM rating of 2000V, this device has moderate sensitivity. Handle with ESD-safe procedures (wrist straps, grounded workstations, conductive foam) during assembly and repair.

9. Technical Comparison and Differentiation

The 19-213 LED, based on AlGaInP technology, offers distinct advantages for yellow emission:

• vs. Traditional Yellow LEDs (e.g., GaAsP): AlGaInP provides higher luminous efficiency and better color saturation (more brilliant, pure yellow), resulting in brighter output at the same current.
• vs. Phosphor-Converted White/Yellow LEDs: As a direct semiconductor emitter, it has no phosphor degradation over time, offering potentially better long-term color stability. It also has a narrower spectrum, which is desirable for specific color-filtered applications.
• vs. Larger Leaded LEDs: The SMD package enables automated assembly, higher board density, and reduced parasitic inductance, which is beneficial for high-speed switching applications.

10. Frequently Asked Questions (FAQs)

10.1 Ta yaya zan zaɓi madaidaicin resistor mai iyakancewar ƙarfin lantarki?

Yi amfani da matsakaicin ƙarfin wutar lantarki na gaba (VF) daga kwandon wutar lantarki da aka ƙayyade a cikin lambar odar ku (misali, kwandon 24: 2.3V matsakaici) don ƙirar mai ra'ayin mazan jiya. Don wadatar 5V da manufa 20mA: R = (5V - 2.3V) / 0.020A = 135 Ohms. Yi amfani da ƙimar da'ira ta gaba (misali, 150 Ohms) kuma ku lissafta sakamakon halin yanzu: I = (5V - 2.1V_typ) / 150 = ~19.3mA, wanda yake lafiya.

10.2 Shin zan iya kunna wannan LED ba tare da resistor ta amfani da wutar lantarki mai tsayayyen ƙarfi ba?

No. This will almost certainly destroy the LED. The forward voltage has tolerance and varies with temperature. A constant-voltage source set to the typical VF (e.g., 2.0V) may deliver excessive current if the actual VF of the LED is lower.

10.3 Me ya sa tsarin ajiya da gasa yake da mahimmanci haka?

SMD packages can absorb moisture from the air. During the high-temperature reflow soldering process, this trapped moisture can vaporize rapidly, causing internal delamination or "popcorning" that cracks the package. The moisture-resistant bag and baking procedures prevent this failure mode.

10.4 What does the "Y2C" in the part number signify?

This is a manufacturer-specific code that encapsulates the binning information for luminous intensity (CAT), dominant wavelength (HUE), and forward voltage (REF), allowing precise selection of performance characteristics.

11. Design and Usage Case Study

11.1 Low-Power Status Indicator Panel

Scenario: Designing a compact control panel with 20 yellow status indicators.

Design Choices:

1. Driver Circuit: A single 5V rail is available. Using a series resistor for each LED is chosen for simplicity and cost. For bin Q2 (90-112 mcd) and voltage bin 21 (1.9-2.0V), a 150-ohm resistor is selected per LED, providing ~20mA current and bright, consistent indication.
2. PCB Layout: The 2.0x1.25mm footprint allows tight spacing. A small thermal relief connection to a ground plane helps dissipate the modest 40mW per LED (2V * 20mA).
3. Process: Components are ordered on 8mm tape for automated pick-and-place. The full reel is used within one shift after opening to avoid moisture sensitivity issues.
4. Result: A reliable, high-density indicator array with uniform color and brightness, enabled by the small size and consistent binning of the 19-213 LED.

12. Operating Principle

The 19-213 LED is a semiconductor photonic device. It is fabricated using Aluminum Gallium Indium Phosphide (AlGaInP) epitaxial layers grown on a substrate. When a forward voltage exceeding the material's bandgap energy (approximately 1.7-2.3V) is applied, electrons and holes are injected into the active region where they recombine. This recombination process releases energy in the form of photons (light). The specific composition of the AlGaInP alloy determines the bandgap energy, which directly corresponds to the wavelength of the emitted light—in this case, brilliant yellow (~591 nm). The water-clear resin encapsulation protects the semiconductor die and acts as a lens, shaping the 120-degree radiation pattern.

13. Technology Trends

Surface-mount LEDs like the 19-213 represent the standard for modern electronic assembly due to their compatibility with automated manufacturing. Trends in this sector include:

• Increased Efficiency: Ongoing material science improvements aim to produce higher luminous efficacy (more light output per electrical watt) from AlGaInP and other compound semiconductors.
• Miniaturization: Continued reduction in package size (e.g., from 2.0mm to 1.6mm or smaller) to enable even higher density on PCBs.
• Enhanced Reliability: Improvements in packaging materials and die-attach technologies to withstand higher soldering temperatures and harsher environmental conditions.
• Tighter Binning: Advanced sorting and testing allow for narrower performance bins, giving designers more precise control over color and brightness uniformity in their products.
• Integration: A trend towards LEDs with built-in current-limiting resistors or IC drivers within the same package, simplifying circuit design.