Teburin Abubuwan Ciki
- 1. Bayyani Game da Samfur
- 1.1 Siffofi
- 1.2 Aikace-aikace
- 2. Girman Kayan Aiki da Bayanan Injiniya
- 3. Ƙimar da Halaye
- 3.1 Matsakaicin Ƙimar Zafi
- 3.2 Halayen Lantarki da Na Gani
- 4. Tsarin Rarrabuwa
- 4.1 Lambobin Bin na Ƙarfin Hasken
- 5. Bincike na Lankwasa Aiki
- 6. Jagorar Hadawa da Sarrafawa
- 6.1 Tsarin Pad na PCB da Aka Ba da Shawara
- 6.2 Jagororin Gyarawa
- 6.3 Tsaftacewa
- 6.4 Kariya daga Zubar da Lantarki (ESD)
- 7. Ajiya da Hankalin Danshi
- 8. Takamaiman Bayanan Kunshin
- 9. La'akari da Ƙirar Aikace-aikace
- 9.1 Ƙirar Da'irar Tuƙi
- 9.2 Gudanar da Zafi
- 9.3 Ƙirar Gani
- 10. Aminci da Ikon Aikace-aikace
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayyani Game da Samfur
Wannan takarda tana cikakken bayani game da takamaiman bayanai na babban LED mai amfani da kayan aiki na sararin samaniya, wanda aka tsara don tsarin hadawa ta atomatik. Na'urar tana amfani da babban guntu na AlInGaP mai haske don samar da fitilar haske mai inganci a cikin kayan aiki mai kama da kumfa. Manufofinta na farko sune aminci, dacewa da dabarun masana'antu na zamani, da kuma dacewa da aikace-aikacen da ke da matsalar sarari.
1.1 Siffofi
- Yana bin umarnin muhalli na RoHS.
- Yana da ruwan tabarau mai kama da kumfa don ingantaccen rarraba haske.
- An gina shi da babban guntu na AlInGaP mai haske.
- Ana samar da shi a cikin kayan aiki na tef da reel (tef 8mm akan reel 7\") don dauka da sanyawa ta atomatik.
- Yana bin tsarin kayan aiki na EIA.
- An tsara shi don hulda kai tsaye da na'urorin hada-hadar lantarki (mai dacewa da I.C.).
- Yana dacewa gaba daya da kayan aikin sanyawa ta atomatik.
- Yana jurewa tsarin gyarawa na infrared (IR) reflow.
1.2 Aikace-aikace
An tsara wannan LED don yawan kayan aikin lantarki, ciki har da amma ba'a iyakance ga:
- Na'urorin sadarwa da kayan aikin sarrafa ofis.
- Kayan aikin gida da tsarin sarrafa masana'antu.
- Hasken baya don maɓallan rubutu da madannai.
- Alamun matsayi da wutar lantarki.
- Ƙananan nuni da hasken alama.
2. Girman Kayan Aiki da Bayanan Injiniya
Ana ajiye LED a cikin kayan aiki na sararin samaniya na yau da kullun. An ba da mahimman girma a cikin zane-zanen takardar bayani, tare da duk ma'auni a cikin milimita. Matsakaicin jurewar girman da ba'a bayyana ba shine \u00b10.1 mm. Ruwan tabarau yana da tsabta, yayin da tushen haske ke fitar da launin ja. Zane-zanen injiniya daidai suna da mahimmanci don ƙirar ƙafar PCB don tabbatar da ingantaccen gyarawa da daidaitawa.
3. Ƙimar da Halaye
An ayyana duk takamaiman bayanai a yanayin zafi (Ta) na 25\u00b0C sai dai idan an faɗi akasin haka. Wucewa da Matsakaicin Ƙimar Zafi na iya haifar da lalacewa ta dindindin.
3.1 Matsakaicin Ƙimar Zafi
- Rushewar Wutar Lantarki (Pd):62.5 mW
- Matsakaicin Halin Gaba (IF):60 mA (a cikin zagayowar aiki 1/10, faɗin bugun jini 0.1ms)
- Ci gaba da Halin Gaba (IF):25 mA DC
- Ƙarfin Lantarki na Baya (VR):5 V
- Yanayin Aiki:-30\u00b0C zuwa +85\u00b0C
- Yanayin Ajiya:-40\u00b0C zuwa +85\u00b0C
- Yanayin Gyarawa na Infrared Reflow:Matsakaicin zafi 260\u00b0C na daƙiƙa 10 mafi girma.
3.2 Halayen Lantarki da Na Gani
Matsakaicin sigogi na aiki da aka auna a ƙarƙashin yanayin gwaji na yau da kullun (IF= 20mA, Ta=25\u00b0C).
- Ƙarfin Hasken (IV):1155.0 - 2145.0 mcd (millicandela). An auna shi da tacewa wanda ya kusanci amsawar ido na CIE photopic.
- Kusurwar Dubawa (2\u03b81/2):Digiri 75. An ayyana shi azaman cikakken kusurwar inda ƙarfin ya ragu zuwa rabin ƙimar axial.
- Matsakaicin Tsawon Tsawon Tsawon (\u03bbP):Yawanci 632 nm.
- Matsakaicin Tsawon Tsawon (\u03bbd):620.0 - 625.0 nm. Tsawon tsawon guda ɗaya wanda ake ganin launin LED.
- Rabin Faɗin Layin Spectral (\u0394\u03bb):Yawanci 20 nm. Faɗin bandwidth na spectral a rabin matsakaicin ƙarfi.
- Ƙarfin Lantarki na Gaba (VF):1.6 - 2.4 V a 20mA.
- Halin Baya (IR):10 \u03bcA mafi girma a VR= 5V.
4. Tsarin Rarrabuwa
Don tabbatar da daidaiton launi da haske a cikin samarwa, ana rarraba LED zuwa kwandon bin bisa ƙarfin haske.
4.1 Lambobin Bin na Ƙarfin Hasken
- Bin W1:1155.0 mcd (Mafi ƙanƙanta) zuwa 1400.0 mcd (Mafi girma)
- Bin W2:1400.0 mcd (Mafi ƙanƙanta) zuwa 1800.0 mcd (Mafi girma)
- Bin X1:1800.0 mcd (Mafi ƙanƙanta) zuwa 2145.0 mcd (Mafi girma)
Jurewa a cikin kowane bin shine \u00b115%. Masu ƙira yakamata su ƙayyade lambar bin da ake buƙata don aikace-aikacen da ke buƙatar daidaitawar haske mai ƙarfi.
5. Bincike na Lankwasa Aiki
Takardar bayani ta haɗa da lankwasan halaye na yau da kullun waɗanda ke da mahimmanci don fahimtar halayen na'urar a ƙarƙashin yanayin da ba na yau da kullun ba. Waɗannan galibi sun haɗa da:
- Halin Gaba vs. Ƙarfin Lantarki na Gaba (Lankwasa I-V):Yana nuna alaƙar da ba ta dace ba, mai mahimmanci don ƙirar direba.
- Ƙarfin Hasken vs. Halin Gaba:Yana nuna yadda fitar da haske ke auna tare da halin tuƙi.
- Ƙarfin Hasken vs. Yanayin Yanayi:Yana nuna raguwar fitar da haske yayin da zafi ke ƙaruwa, wani muhimmin abu ne don sarrafa zafi.
- Rarraba Spectral:Yana kwatanta ƙarfin lantarki da aka fitar a cikin tsawon tsawon, wanda ya ta'allaka ne akan tsawon tsawon da ya fi rinjaye.
Binciken waɗannan lankwasan yana ba masu ƙira damar inganta yanayin tuƙi, sarrafa tasirin zafi, da kuma hasashen aiki a cikin aikace-aikacen ƙarshe.
6. Jagorar Hadawa da Sarrafawa
6.1 Tsarin Pad na PCB da Aka Ba da Shawara
An ba da tsarin ƙasa (ƙafar ƙafa) don tabbatar da ingantaccen samuwar haɗin gyarawa, daidaitaccen daidaitawa, da isasshen ƙarfin injiniya. Bin wannan ƙira yana rage ginin kabari da sauran lahani na sanyawa.
6.2 Jagororin Gyarawa
Na'urar tana cancanta don tsarin gyarawa na infrared reflow mara gubar (Pb-free). An ba da shawarar samfurin yanayin zafi mai dacewa da JEDEC:
- Dumama Kafin:150-200\u00b0C
- Lokacin Dumama Kafin:Mafi girma daƙiƙa 120.
- Matsakaicin Zafi:Mafi girma 260\u00b0C.
- Lokaci Sama da 260\u00b0C:Mafi girma daƙiƙa 10.
- Adadin Wucewar Reflow:Mafi girma sau biyu.
Don gyarawa da hannu tare da ƙarfe, zafin ƙarshen bai kamata ya wuce 300\u00b0C ba, tare da iyakance lokacin tuntuɓar zuwa daƙiƙa 3 don aiki guda ɗaya kawai. Dole ne a siffanta ainihin bayanin martaba don takamaiman hadewar PCB, la'akari da kaurin allon, yawan abubuwan da aka haɗa, da takamaiman bayanan man gyarawa.
6.3 Tsaftacewa
Idan ana buƙatar tsaftacewa bayan gyarawa, kawai yakamata a yi amfani da takamaiman kaushi. Nitsar LED a cikin barasa na ethyl ko isopropyl a yanayin daki na ƙasa da minti ɗaya yana da kyau. Sinadarai da ba'a bayyana ba na iya lalata kayan aiki na epoxy ko ruwan tabarau.
6.4 Kariya daga Zubar da Lantarki (ESD)
LED suna da hankali ga zubar da lantarki da haɓakar ƙarfin lantarki. Dole ne a aiwatar da ingantaccen sarrafa ESD yayin sarrafawa da haɗawa. Wannan ya haɗa da amfani da bel ɗin wuyan hannu mai ƙasa, tabarma mai hana lantarki, da kuma tabbatar da cewa duk kayan aiki suna da ƙasa da kyau.
7. Ajiya da Hankalin Danshi
Ana tattara LED a cikin jakunkuna masu hana danshi tare da busassun abu don kiyaye yanayi mai bushewa.
- Kunshin da aka Rufe:Ajiye a \u2264 30\u00b0C da \u2264 90% Danshi Dangi. Rayuwar shiryayye shekara ɗaya ne daga ranar rufe jakar.
- Kunshin da aka Buɗe:Don abubuwan da aka cire daga jakar da aka rufe, yanayin ajiya bai kamata ya wuce 30\u00b0C / 60% RH ba. Yakamata a sake gyarawa cikin mako guda (Matakin MSL 3).
- Ajiya Mai Tsayi (Ba a cikin Jakar):Ajiye a cikin akwati da aka rufe tare da busassun abu ko a cikin desiccator na nitrogen.
- Rebaking:Idan LED suna fuskantar iskar yanayi fiye da mako guda, dole ne a gasa su a kusan 60\u00b0C na aƙalla sa'o'i 20 kafin gyarawa na reflow don cire danshin da aka sha da kuma hana lalacewar \"popcorning\".
8. Takamaiman Bayanan Kunshin
Ana samar da abubuwan a kan tef ɗin mai ɗaukar kaya don sarrafawa ta atomatik.
- Faɗin Tef:8 mm.
- Diamita na Reel:Inci 7.
- Adadin kowane Reel:Guda 3000.
- Mafi ƙarancin Adadin Oda (MOQ):Guda 500 don sauran adadi.
- Rufin Aljihu:Ana rufe aljihunan fanko da tef ɗin rufi.
- Abubuwan da Bace:Ana ba da izinin mafi girma na LED biyu masu bi da bi da suka ɓace a kowane takamaiman reel.
- Matsakaici:Kunshin yana bin takamaiman bayanan ANSI/EIA-481.
9. La'akari da Ƙirar Aikace-aikace
9.1 Ƙirar Da'irar Tuƙi
LED na'urori ne masu aiki da halin yanzu. Don tabbatar da daidaiton haske da hana cin halin yanzu, kowane LED a cikin tsarin layi daya dole ne ya sami nasa resistor mai iyakance halin yanzu. Ƙimar resistor na jerin (Rs) za'a iya ƙididdige shi ta amfani da Dokar Ohm: Rs= (Vwadata- VF) / IF, inda VFshine ƙarfin lantarki na gaba na LED a halin yanzu da ake so IF. Yin amfani da na yau da kullun VFdon ƙididdigewa ana ba da shawara, amma dole ne gefuna na ƙira su yi la'akari da kewayon min/max.
9.2 Gudanar da Zafi
Duk da yake kunshin yana da ƙanƙanta, ingantaccen sarrafa zafi yana da mahimmanci don kiyaye aiki da tsawon rai. Wucewa da matsakaicin zafin haɗuwa na iya haifar da haɓakar lumen da sauri da rage tsawon rai. Ayyukan ƙira sun haɗa da tabbatar da isasshen yanki na tagulla akan PCB a ƙarƙashin da kewaye da ƙafafun LED don yin aiki azaman ma'aunin zafi, da kuma guje wa aiki a matsakaicin halin yanzu a cikin yanayin zafi mai girma.
9.3 Ƙirar Gani
Kusurwar dubawa na digiri 75 tana ba da tsarin fitarwa mai faɗi. Don aikace-aikacen da ke buƙatar haske mai mai da hankali ko daidaitawa, za a buƙaci na'urorin gani na biyu (ruwan tabarau, jagororin haske). Ruwan tabarau mai tsabta yana dacewa da aikace-aikacen inda ake son launin LED na asali ba tare da watsawa ba.
10. Aminci da Ikon Aikace-aikace
Waɗannan LED an yi niyya ne don amfani da su a cikin daidaitattun kayan aikin lantarki na kasuwanci da masana'antu. Don aikace-aikacen da ke buƙatar aminci na musamman inda gazawar zai iya haifar da haɗari ga aminci ko lafiya (misali, jirgin sama, tallafin rayuwa na likita, tsarin aminci na sufuri), ƙarin cancanta da tuntuɓar mai kera kayan aiki wajibi ne. Takamaiman bayanai da jagororin da aka bayar sun zama tushen haɗin kai mai aminci cikin daidaitattun tarukan lantarki.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |