Teburin Abubuwan Ciki
- 1. Bayanin Samfur
- 1.1 Siffofi Masu Muhimmanci da Bin Ka'idoji
- 1.2 Aikace-aikacen Da Ake Nufi
- 2. Ma'auni na Fasaha: Cikakken Fassarar Manufa
- 2.1 Matsakaicin Matsakaicin Ƙididdiga
- 2.2 Halayen Lantarki da Na'urar Gani
- 2.3 Abubuwan Da Suka Shafi Zafi
- 3. Bayanin Tsarin Rarrabuwa
- 3.1 Rarrabuwar Ƙarfin Haske
- 3.2 Rarrabuwar Tsayin Raƙuman Ruwa Mai Rinjaye
- 3.3 Rarrabuwar Ƙarfin Lantarki na Gaba
- 4. Bincike na Lanƙwasa Aiki
- 5. Bayanin Injiniya da Kunshi
- 5.1 Girman Kunshi
- 5.2 Gano Polarity
- 6. Jagororin Gyaɗa da Haɗawa
- 6.1 Bayanin Siffar Sake Gyaɗa
- 6.2 Umarnin Gyaɗa da Hannu
- 6.3 Ajiya da Hatsarin Danshi
- 7. Bayanin Kunshi da Oda
- 7.1 Ƙayyadaddun Ƙwanƙwasa da Tef
- 7.2 Bayanin Alama
- 7.3 Kunshi Mai Juriya Danshi
- 8. Shawarwarin Ƙira na Aikace-aikace
- 8.1 Ƙuntatawa da Kariya
- 8.2 Abubuwan Da Suka Shafi Tsarin PCB
- 8.3 Ƙuntatawar Aikace-aikace
- 9. Kwatancen Fasaha da Bambance-bambance
- 10. Tambayoyin da Ake Yawan Yi (FAQ)
- 11. Ƙira da Amfani na Aikace-aikace
- 12. Gabatarwar Ka'idar Aiki
- 13. Trends na Fasaha da Ci Gaba
- Kalmomin Ƙayyadaddun LED
- Aikin Hasken Wutar Lantarki
- Ma'auni na Lantarki
- Gudanar da Zafi & Amincewa
- Tufafi & Kayan Aiki
- Kula da Inganci & Rarraba
- Gwaji & Takaddun Shaida
1. Bayanin Samfur
Wannan takarda tana ba da cikakken ƙayyadaddun bayanan fasaha na na'urar LED 17-215/S2C-AQ1R2B/3T mai hawa a saman allo (SMD). Wannan ɓangaren na'ura ne mai launi ɗaya, yana fitar da haske mai haske orange, kuma an gina shi ta amfani da kayan semiconductor na AlGaInP wanda aka lulluɓe a cikin resin mai tsabta kamar ruwa. Babban fa'idar ƙirarsa shine ƙaramin siffarsa, wanda ke ba da damar rage girman allon da'ira (PCB) sosai, ya ba da damar haɗa ƙarin ɓangarori a cikin ƙaramin sarari, ya rage sararin ajiya da ake buƙata, kuma a ƙarshe yana taimakawa wajen haɓaka ƙananan kayan aiki na mai amfani. Sauƙin nauyin kunshin ya ƙara sa ya zama zaɓi mai kyau don aikace-aikacen ƙananan na'urori da waɗanda ke da ƙarancin sarari.
1.1 Siffofi Masu Muhimmanci da Bin Ka'idoji
Ana ba da LED akan tef ɗin milimita 8 da aka nannade a kan ƙwanƙwasa mai diamita inci 7, yana tabbatar da dacewa da daidaitattun kayan aikin haɗawa ta atomatik. An ƙera shi don amfani da hanyoyin gyaɗa na infrared da na tururi, yana sauƙaƙe haɗawa cikin layukan masana'antu na zamani. Ana kera samfurin a matsayin ɓangaren da ba shi da gubar kuma yana ci gaba da bin ƙa'idar Ƙuntata Abubuwa Masu Haɗari (RoHS). Haka nan yana bin ƙa'idodin EU REACH kuma ya cika buƙatun rashin halogen, tare da abun ciki na bromine (Br) da chlorine (Cl) kowanne ƙasa da 900 ppm kuma jimlar su biyu ƙasa da 1500 ppm.
1.2 Aikace-aikacen Da Ake Nufi
Wannan LED ya dace da nau'ikan ayyuka daban-daban na nuna alama da hasken baya. Yankunan aikace-aikace na gama gari sun haɗa da hasken baya don dashbodin motoci da maɓalli, alamomin yanayi da hasken baya na maɓalli a cikin na'urorin sadarwa kamar wayoyi da na'urorin faks, raka'o'in hasken baya na lebur don nuni na ruwa mai ruwa (LCDs), da amfani na nuna alama na gabaɗaya inda ake buƙatar siginar orange mai haske.
2. Ma'auni na Fasaha: Cikakken Fassarar Manufa
2.1 Matsakaicin Matsakaicin Ƙididdiga
Matsakaicin ƙididdiga na cikakke suna ayyana iyakokin damuwa waɗanda sama da su lalacewar dindindin na na'urar na iya faruwa. Ana ƙayyade waɗannan ƙimar a yanayin zafin muhalli (Ta) na 25°C kuma ba za a wuce su ba a kowane yanayi na aiki. Matsakaicin ƙarfin lantarki na baya (VR) shine 5V. Matsakaicin ci gaba da gudana na gaba (IF) shine 25 mA. Don aikin bugun jini, matsakaicin gudun gaba (IFP) na 60 mA yana halatta a ƙarƙashin zagayowar aiki na 1/10 a 1 kHz. Matsakaicin ɓarnawar wutar lantarki (Pd) shine 60 mW. Na'urar na iya jure fitar da wutar lantarki (ESD) na 2000V bisa ga ƙirar Jikin Mutum (HBM). Kewayon zafin aiki (Topr) daga -40°C zuwa +85°C ne, yayin da kewayon zafin ajiya (Tstg) ya fi faɗi kaɗan, daga -40°C zuwa +90°C. Don gyaɗa, ɓangaren zai iya jure sifofin sake karkatarwa tare da matsakaicin zafin jiki na 260°C har zuwa dakika 10, ko gyaɗa da hannu tare da zafin ƙarshen gwangwani na 350°C har zuwa dakika 3 kowace tashar.
2.2 Halayen Lantarki da Na'urar Gani
Halayen lantarki da na'urar gani sune ma'auni na aiki na tsakiya, ana auna su a Ta=25°C da daidaitaccen gwajin na'urar na IF=20 mA. Ƙarfin haske (Iv) yana da kewayon na yau da kullun, tare da takamaiman ƙananan da matsakaicin ƙimar da tsarin rarrabuwa ya ayyana. Kusurwar kallo (2θ1/2), inda ƙarfin haske ya rabi na ƙimar kan-axis, yawanci digiri 130 ne, yana ba da tsarin fitarwa mai faɗi. Ana siffanta fitowar haske ta hanyar sifofinsa na gani: tsayin raƙuman ruwa (λp) yawanci 611 nm ne, yayin da tsayin raƙuman ruwa mai rinjaye (λd) ya bambanta tsakanin 600.5 nm da 612.5 nm dangane da kwandon. Faɗin raƙuman ruwa (Δλ) yawanci 17 nm ne. Ana ayyana halayen lantarki ta ƙarfin lantarki na gaba (VF), wanda ke tsakanin 1.75V zuwa 2.35V. Ana garantin cewa ƙarfin lantarki na baya (IR) zai zama 10 μA ko ƙasa da haka lokacin da aka yi amfani da ƙarfin lantarki na baya na 5V, lura cewa ba a ƙera na'urar don aiki a cikin ƙarancin lantarki ba.
2.3 Abubuwan Da Suka Shafi Zafi
Duk da yake ba a bayyana su dalla-dalla a cikin wani sashe na daban ba, ana kula da zafi a fakaice a cikin ƙayyadaddun bayanai. Matsakaicin ɓarnawar wutar lantarki na 60 mW da kewayon zafin aiki har zuwa +85°C suna ayyana taga aikin zafi. Dole ne masu ƙira su tabbatar cewa zafin haɗin gwiwa bai wuce iyakarsa ta matsakaici ba, wanda tsarin PCB, yankin tagulla, da yanayin muhalli suka rinjaye. Daidaitaccen hanyar sanyaya ta hanyar fakitin PCB yana da mahimmanci don kiyaye amincin dogon lokaci da hana lalacewar fitowar haske.
3. Bayanin Tsarin Rarrabuwa
Ana rarraba samfurin zuwa kwandon bisa ma'auni uku masu mahimmanci don tabbatar da daidaito a cikin rukunin samarwa kuma ya ba masu ƙira damar zaɓar ɓangarorin da suka dace da takamaiman buƙatun su na jurewa.
3.1 Rarrabuwar Ƙarfin Haske
Ana rarraba ƙarfin haske zuwa lambobin kwandon guda huɗu: Q1, Q2, R1, da R2. Kwandon Q1 ya ƙunshi ƙarfin haske daga 72.00 mcd zuwa 90.00 mcd. Q2 yana tsakanin 90.00 mcd zuwa 112.00 mcd. R1 ya kai daga 112.00 mcd zuwa 140.00 mcd. Kwandon mafi girman fitarwa, R2, ya haɗa da LED daga 140.00 mcd zuwa 180.00 mcd. Ana amfani da jurewar ±11% a cikin kowane kwandon.
3.2 Rarrabuwar Tsayin Raƙuman Ruwa Mai Rinjaye
Tsayin raƙuman ruwa mai rinjaye, wanda ke da alaƙa da launin da ake gani, ana rarraba shi zuwa lambobin kwandon huɗu: D8, D9, D10, da D11. D8 ya ƙunshi 600.50 nm zuwa 603.50 nm. D9 ya ƙunshi 603.50 nm zuwa 606.50 nm. D10 ya ƙunshi 606.50 nm zuwa 609.50 nm. D11 ya ƙunshi 609.50 nm zuwa 612.50 nm. Ana kiyaye jurewar ±1 nm a cikin kowane kwandon.
3.3 Rarrabuwar Ƙarfin Lantarki na Gaba
Ana rarraba ƙarfin lantarki na gaba zuwa kwandon guda uku don taimakawa wajen ƙirar ƙa'idar na'urar. Kwandon 0 ya ƙunshi 1.75V zuwa 1.95V. Kwandon 1 ya ƙunshi 1.95V zuwa 2.15V. Kwandon 2 ya ƙunshi 2.15V zuwa 2.35V. An ƙayyade jurewar ±0.1V ga kowane kwandon.
4. Bincike na Lanƙwasa Aiki
Takardun bayanai tana nuni zuwa lanƙwasa na halayen lantarki da na'urar gani na yau da kullun. Duk da yake ba a ba da takamaiman jadawali a cikin rubutun ba, daidaitattun lanƙwasa don irin waɗannan LED ɗin za su haɗa da alaƙar tsakanin na'urar gaba (IF) da ƙarfin lantarki na gaba (VF), suna nuna halayen diode na IV. Wani muhimmin lanƙwasa zai nuna ƙarfin haske na dangi a matsayin aikin na'urar gaba, yana nuna yadda fitowar haske ke ƙaruwa tare da na'urar har zuwa matsakaicin ƙididdiga. Wani jadawali na uku mai mahimmanci zai nuna bambancin ƙarfin haske tare da yanayin zafin muhalli, yawanci yana nuna raguwar fitarwa yayin da zafin jiki ya tashi. A ƙarshe, jadawalin rarraba gani zai nuna ƙarfin haske na dangi a matsayin aikin tsayin raƙuman ruwa, a tsakiya kusa da kololuwar 611 nm, tare da faɗin raƙuman ruwa na 17 nm a bayyane. Waɗannan lanƙwasa suna da mahimmanci ga masu ƙira don hasashen aiki a ƙarƙashin yanayin gwaji mara daidaituwa.
5. Bayanin Injiniya da Kunshi
5.1 Girman Kunshi
LED yana cikin daidaitaccen kunshin SMD. Ma'auni masu mahimmanci (a cikin milimita) sune kamar haka, tare da jurewar gabaɗaya na ±0.1mm sai dai idan an ƙayyade in ba haka ba: Tsawon kunshin gabaɗaya shine 2.0 mm. Faɗin shine 1.25 mm. Tsayin shine 0.8 mm. Mai gano cathode yawanci rami ne ko alama mai kore a kan kunshin. Cikakken zane ya haɗa da tazarar fakitin (misali, 1.5 mm tsakanin cibiyoyin fakitin) da shawarwarin tsarin ƙasa don tabbatar da ingantaccen gyaɗa da kwanciyar hankali na injiniya.
5.2 Gano Polarity
Daidaitaccen polarity yana da mahimmanci don aiki. Kunshin ya haɗa da alamar gani, kamar kusurwar da aka yanke ko ɗigo mai launi, don gano tashar cathode. Dole ne masu ƙira su daidaita wannan alama tare da madaidaicin fakitin cathode akan tsarin PCB don hana haɗin baya, wanda zai iya haifar da gazawar nan take ko lalacewar aiki idan aka wuce matsakaicin ƙarfin lantarki na baya.
6. Jagororin Gyaɗa da Haɗawa
6.1 Bayanin Siffar Sake Gyaɗa
Don gyaɗa na sake karkatarwa mara gubar, dole ne a bi takamaiman bayanin yanayin zafi. Yankin dumama ya kamata ya tashi daga yanayin muhalli zuwa tsakanin 150°C da 200°C sama da dakika 60 zuwa 120. Yankin sake karkatarwa mai mahimmanci yana buƙatar zafin jiki ya kasance sama da 217°C (maɓallin narkewar gyaɗa mara gubar na yau da kullun) na dakika 60 zuwa 150, tare da matsakaicin zafin jiki bai wuce 260°C ba fiye da dakika 10. Matsakaicin ƙimar haɓaka zuwa kololuwar ya kamata ya zama 6°C a kowace dakika, kuma lokacin da ya wuce 255°C ya kamata a iyakance shi zuwa dakika 30 matsakaici. Ƙimar sanyaya bai kamata ta wuce 3°C a kowace dakika ba. Ba za a yi gyaɗa na sake karkatarwa fiye da sau biyu akan ɓangaren ɗaya ba.
6.2 Umarnin Gyaɗa da Hannu
Idan gyaɗa da hannu ya zama dole, ana buƙatar kulawa sosai. Dole ne zafin ƙarshen gwangwanin gyaɗa ya kasance ƙasa da 350°C. Lokacin tuntuɓar kowane tasha dole ne a iyakance shi zuwa dakika 3 ko ƙasa da haka. Ƙarfin gwangwanin gyaɗa ya kamata ya zama 25W ko ƙasa da haka. Ya kamata a bar tazarar aƙalla dakika 2 tsakanin gyaɗa tashoshi biyu don hana haɓakar zafi mai yawa. Ana ba da shawarar sosai don amfani da gwangwanin gyaɗa mai kai biyu don kowane aikin gyara don dumama tashoshi biyu lokaci ɗaya don guje wa damuwa na injiniya.
6.3 Ajiya da Hatsarin Danshi
Wannan ɓangaren yana da saurin shiga danshi. Ba za a buɗe jakar hana danshi ba har sai an shirya sassan don amfani. Bayan buɗewa, dole ne a adana LED ɗin da ba a yi amfani da su ba a cikin yanayi na 30°C ko ƙasa da haka da danshi na dangi (RH) 60% ko ƙasa da haka. "Rayuwar bene" bayan buɗe jaka shine sa'o'i 168 (kwanaki 7). Idan wannan lokacin ya wuce ko kuma mai nuna danshi (silica gel) ya canza launi, dole ne a gasa ɓangarorin a 60°C ±5°C na awanni 24 kafin amfani da su don cire danshin da aka sha kuma don hana "gyaɗa" yayin sake karkatarwa.
7. Bayanin Kunshi da Oda
7.1 Ƙayyadaddun Ƙwanƙwasa da Tef
Ana kunna LED ɗin a cikin tef ɗin ɗaukar kaya mai faɗin milimita 8. Ana nannade tef ɗin akan daidaitaccen ƙwanƙwasa mai diamita inci 7 (178 mm). Kowace ƙwanƙwasa tana ƙunshe da guda 3000. An ba da cikakkun ma'auni don ƙwanƙwasa, gami da diamita na cibiya da faɗin flange, kamar yadda aka ba da daidaitattun ma'auni na aljihun tef ɗin ɗaukar kaya da tef ɗin rufewa.
7.2 Bayanin Alama
Alamar ƙwanƙwasa ta ƙunshi mahimman bayanai don gano asali da ganewa: CPN (Lambar Samfurin Abokin Ciniki), P/N (Lambar Samfurin Masana'anta, misali, 17-215/S2C-AQ1R2B/3T), QTY (Adadin Kunshi), CAT (Matsayi/Rarrabuwar Ƙarfin Haske), HUE (Ma'auni na Launi & Matsayi/Rarrabuwar Tsayin Raƙuman Ruwa Mai Rinjaye), REF (Matsayi/Rarrabuwar Ƙarfin Lantarki na Gaba), da LOT No (Lambar Rukunin Masana'anta don gano asali).
7.3 Kunshi Mai Juriya Danshi
Ana rufe ƙwanƙwasa a cikin jakar hana danshi na laminate na aluminum tare da fakitin bushewa da katin mai nuna danshi. Wannan kunshin yana tabbatar da cewa ɓangarorin suna bushewa yayin jigilar kaya da ajiya har zuwa lokacin amfani.
8. Shawarwarin Ƙira na Aikace-aikace
8.1 Ƙuntatawa da Kariya
Resistan mai ƙuntatawa na waje wajibi ne don aiki lafiya. Ƙarfin lantarki na gaba na LED yana da ƙarancin ƙimar zafi da jurewar masana'antu. Ƙaramin ƙaruwa a cikin ƙarfin wutar lantarki ko raguwar VF na iya haifar da babban ƙaruwa, mai yuwuwar lalacewa a cikin na'urar gaba. Dole ne a ƙididdige ƙimar resistor bisa ga ƙarfin wutar lantarki (Vs), matsakaicin ƙarfin lantarki na gaba (VF_max daga kwandon) a cikin na'urar da ake so, da maƙasudin na'urar gaba (IF, ba zai wuce 25 mA ci gaba ba). Tsarin shine R = (Vs - VF) / IF. Yin amfani da mafi ƙarancin VF don ƙididdigewa yana tabbatar da cewa na'urar ba ta wuce iyaka ba a ƙarƙashin mafi munin yanayi.
8.2 Abubuwan Da Suka Shafi Tsarin PCB
Tsarin ƙasar PCB ya kamata ya dace da shafin ƙafa da aka ba da shawarar don tabbatar da ingantaccen samuwar fillet ɗin gyaɗa da ƙarfin injiniya. Isasshen yankin tagulla da aka haɗa zuwa fakitin zafi (idan akwai) ko hanyoyin anode/cathode yana taimakawa wajen kawar da zafi. Guji sanya LED kusa da wasu manyan tushen zafi. Tabbatar da alamar polarity akan silkscreen na PCB ta dace da alamar kunshin a fili.
8.3 Ƙuntatawar Aikace-aikace
Wannan daidaitaccen LED na kasuwanci ba a ƙera shi musamman ko cancanta don aikace-aikacen dogaro mai girma inda gazawar za ta iya haifar da mummunan rauni ko asara ba. Wannan ya haɗa da, amma bai iyakance ga, tsarin soja da na sararin samaniya, tsarin aminci da tsaro na motoci (misali, jakunkunan iska, birki), da kayan aikin likita masu tallafin rayuwa. Don irin waɗannan aikace-aikacen, dole ne a samo ɓangarorin tare da cancantar motoci ko likita da suka dace. Ƙayyadaddun bayanai a cikin wannan takarda suna ba da garantin aiki kawai lokacin da aka yi amfani da na'urar a cikin ƙayyadaddun matsakaicin ƙididdiga na cikakke da yanayin aiki da aka ba da shawarar.
9. Kwatancen Fasaha da Bambance-bambance
Idan aka kwatanta da LED ɗin da ke da gubar na gargajiya, wannan nau'in SMD yana ba da fa'idodi masu mahimmanci: ƙaramin shafin ƙafa wanda ke ba da damar ƙirar ƙira mai girma, dacewa don haɗawa ta atomatik yana rage farashin aiki, da mafi kyawun haɗin gwiwar zafi zuwa PCB ta hanyar haɗin gyaɗa. A cikin sashin LED orange na SMD, wannan takamaiman ɓangaren ya bambanta ta amfani da fasahar AlGaInP, wanda yawanci ke ba da inganci mafi girma da mafi kyawun tsaftar launi fiye da tsofaffin fasahohi kamar GaAsP don launukan orange/ja. Faɗin kusurwar kallo na digiri 130 ya sa ya dace da aikace-aikacen da ke buƙatar ganuwa mai faɗi, sabanin LED ɗin kusurwa mai kunkuntar da ake amfani da su don haske mai da hankali. Bin ka'idodin rashin halogen da RoHS ya daidaita shi da ƙa'idodin muhalli na zamani.
10. Tambayoyin da Ake Yawan Yi (FAQ)
Q: Menene bambanci tsakanin tsayin raƙuman ruwa mai kololuwa da tsayin raƙuman ruwa mai rinjaye?
A: Tsayin raƙuman ruwa mai kololuwa (λp) shine tsayin raƙuman ruwa inda mafi girman ƙarfin haske ya kasance. Tsayin raƙuman ruwa mai rinjaye (λd) shine tsayin raƙuman ruwa guda ɗaya na haske mai launi ɗaya wanda ya dace da launin da ake gani na fitowar LED. Don LED ɗin da ke da ma'auni mai daidaito, sau da yawa suna kusa, amma λd ya fi dacewa da aikace-aikacen da suka dogara da launi.
Q: Shin zan iya tuka wannan LED ba tare da resistor mai ƙuntatawa ba idan na yi amfani da tushen ƙarfin lantarki mai daidaito daidai da VF na yau da kullun?
A: A'a. Wannan yana da haɗari sosai kuma yana iya lalata LED. VF yana da jurewa kuma yana bambanta da zafin jiki. Abin da ake kira tushen ƙarfin lantarki "mai daidaito" dole ne ya sami ƙarancin ƙarfin fitarwa wanda ke ƙuntata na'urar aiki, wanda a zahiri abin da resistor na jerin ke yi.
Q: Me yasa kewayon zafin ajiya ya fi na aiki faɗi?
A: Kewayon aiki yana la'akari da damuwa na lantarki da na zafi masu aiki waɗanda zasu iya haɓaka hanyoyin gazawa. Kewayon ajiya na ɓangarorin ne masu wucewa inda kwanciyar hankali na kayan da shigar danshi suke manyan abubuwan damuwa, suna ba da damar taga zafin jiki kaɗan.
Q: Menene zai faru idan na wuce rayuwar bene na kwanaki 7 bayan buɗe jaka?
A: Bangaren yana sha danshi daga iska. Yayin gyaɗa na sake karkatarwa, wannan danshin na iya yin tururi da sauri, yana haifar da rabuwa na ciki ko fashewa ("gyaɗa"), yana haifar da gazawar nan take ko a ɓoye. Ana buƙatar gasa kamar yadda aka ƙayyade don fitar da wannan danshin.
11. Ƙira da Amfani na Aikace-aikace
Harka: Ƙirar allon nuna alama tare da daidaitaccen haske.Mai ƙira yana buƙatar alamun orange 20 akan allon sarrafawa. Don tabbatar da daidaiton gani, ya kamata su ƙayyade LED daga kwandon ƙarfin haske ɗaya (misali, duk R1) da kwandon tsayin raƙuman ruwa mai rinjaye ɗaya (misali, duk D10). Suna shirin amfani da wadataccen wutar lantarki na 5V. Zaɓin mafi munin VF_max na 2.35V daga kwandon 2 da maƙasudin na'urar na 20 mA, ƙimar resistor na jerin shine R = (5V - 2.35V) / 0.020A = 132.5 Ohms. Mafi kusancin ƙimar daidaitaccen shine 130 Ohms. Ƙarfin wutar lantarki da aka ɓata a cikin resistor shine (5V-2.35V)*0.02A = 0.053W, don haka daidaitaccen resistor na 1/8W (0.125W) ya isa. Tsarin PCB ya kamata ya yi amfani da shafin ƙasa da aka ba da shawarar, kuma duk LED ɗin ya kamata a sanya su a kan allon kuma a gyaɗa su a cikin wucewar sake karkatarwa guda ɗaya don tabbatar da daidaitaccen tarihin zafi.
12. Gabatarwar Ka'idar Aiki
Fitar haske a cikin wannan LED ya dogara ne akan ƙa'idar electroluminescence a cikin haɗin gwiwar p-n semiconductor da aka yi da Aluminum Gallium Indium Phosphide (AlGaInP). Lokacin da aka yi amfani da ƙarfin lantarki na gaba wanda ya wuce ƙarfin da aka gina na haɗin gwiwa, electrons daga yankin n-type da ramuka daga yankin p-type ana shigar da su cikin yankin aiki. A can, electrons suna sake haɗuwa da ramuka, suna sakin makamashi. A cikin semiconductor mai faɗin bandgap kai tsaye kamar AlGaInP, wani ɓangare mai mahimmanci na wannan makamashi ana sakin shi azaman photons (haske). Takamaiman abun da ke cikin gawa na AlGaInP yana ƙayyade ƙarfin bandgap, wanda kai tsaye yana ƙayyade tsayin raƙuman ruwa (launi) na hasken da aka fitar. Don orange mai haske, bandgap yayi daidai da photons tare da tsayin raƙuman ruwa kusan 611 nm. Resin epoxy mai tsabta kamar ruwa yana kare guntu na semiconductor, yana ba da tallafin injiniya, kuma yana siffata fitowar hasken fitila.
13. Trends na Fasaha da Ci Gaba
Gabaɗayan yanayin a cikin LED ɗin SMD yana zuwa ga ingantaccen haske (ƙarin fitowar haske a kowace wutar lantarki), ingantaccen daidaiton launi ta hanyar ƙuntataccen rarrabuwa, da ƙara dogaro a ƙarƙashin yanayin zafi da na'urar mafi girma. Kunshi yana ci gaba da haɓaka don ingantaccen sarrafa zafi, yana ba da damar mafi girman hanyoyin tuƙi a cikin ƙananan shafukan ƙafa. Haka nan akwai yunƙurin zuwa ga zaɓuɓɓukan gani masu faɗi a cikin dandamali na kunshi guda ɗaya. Bugu da ƙari, haɗawa da na'urorin sarrafa lantarki na kan allo (misali, direbobi na'urar gaba ɗaya, masu sarrafa PWM) cikin kunshin LED wani yanayi ne mai girma, yana sauƙaƙe ƙirar da'ira ga mai amfani na ƙarshe. Bin ka'idodin muhalli, kamar kayan da ba su da halogen da ƙara rage abubuwa masu haɗari, ya kasance babban mai haɓaka ci gaba a duk faɗin masana'antu.
Kalmomin Ƙayyadaddun LED
Cikakken bayanin kalmomin fasaha na LED
Aikin Hasken Wutar Lantarki
| Kalma | Naúrar/Wakilci | Bayanin Sauri | Me yasa yake da muhimmanci |
|---|---|---|---|
| Ingancin Hasken Wuta | lm/W (lumen kowace watt) | Fitowar haske kowace watt na wutar lantarki, mafi girma yana nufin mafi ingancin kuzari. | Kai tsaye yana ƙayyade matakin ingancin kuzari da farashin wutar lantarki. |
| Gudun Hasken Wuta | lm (lumen) | Jimillar hasken da tushe ke fitarwa, ana kiransa "haske". | Yana ƙayyade ko hasken yana da haske sosai. |
| Kusurwar Dubawa | ° (digiri), misali 120° | Kusurwar da ƙarfin haske ya ragu zuwa rabi, yana ƙayyade faɗin haske. | Yana shafar kewar haskakawa da daidaito. |
| Zafin Launi (CCT) | K (Kelvin), misali 2700K/6500K | Zafi/sanyin haske, ƙananan ƙimomi rawaya/zafi, mafi girma fari/sanyi. | Yana ƙayyade yanayin haskakawa da yanayin da suka dace. |
| CI / Ra | Ba naúrar, 0–100 | Ikon ba da launukan abubuwa daidai, Ra≥80 yana da kyau. | Yana shafar sahihancin launi, ana amfani dashi a wurare masu buƙatu kamar shaguna, gidajen tarihi. |
| SDCM | Matakan ellipse MacAdam, misali "5-mataki" | Ma'aunin daidaiton launi, ƙananan matakai suna nufin mafi daidaiton launi. | Yana tabbatar da daidaiton launi a cikin rukunin LED iri ɗaya. |
| Matsakaicin Tsawon Raɗaɗin Hasken | nm (nanomita), misali 620nm (ja) | Tsawon raɗaɗin haske daidai da launin LED masu launi. | Yana ƙayyade launin ja, rawaya, kore LED masu launi ɗaya. |
| Rarraba Bakan Hasken | Layin tsawon raɗaɗi da ƙarfi | Yana nuna rarraba ƙarfi a cikin tsawon raɗaɗin haske. | Yana shafar ba da launi da ingancin launi. |
Ma'auni na Lantarki
| Kalma | Alamar | Bayanin Sauri | Abubuwan ƙira |
|---|---|---|---|
| Ƙarfin lantarki na gaba | Vf | Mafi ƙarancin ƙarfin lantarki don kunna LED, kamar "maƙallan farawa". | Ƙarfin lantarki na injin dole ya zama ≥Vf, ƙarfin lantarki yana ƙara don LED a jere. |
| Ƙarfin lantarki na gaba | If | Ƙimar ƙarfin lantarki don aikin LED na yau da kullun. | Yawanci tuƙi mai ƙarfi akai-akai, ƙarfin lantarki yana ƙayyade haske da tsawon rai. |
| Matsakaicin Ƙarfin lantarki na bugun jini | Ifp | Matsakaicin ƙarfin lantarki mai jurewa na ɗan lokaci, ana amfani dashi don duhu ko walƙiya. | Fadin bugun jini da sake zagayowar aiki dole ne a sarrafa su sosai don guje wa lalacewa. |
| Ƙarfin lantarki na baya | Vr | Matsakaicin ƙarfin lantarki na baya da LED zai iya jurewa, wanda ya wuce zai iya haifar da rushewa. | Dangane dole ne ya hana haɗin baya ko ƙarfin lantarki. |
| Juriya na zafi | Rth (°C/W) | Juriya ga canja wurin zafi daga guntu zuwa solder, ƙasa yana da kyau. | Babban juriya na zafi yana buƙatar zubar da zafi mai ƙarfi. |
| Rigakafin ESD | V (HBM), misali 1000V | Ikon jurewa zubar da wutar lantarki, mafi girma yana nufin ƙasa mai rauni. | Ana buƙatar matakan hana wutar lantarki a cikin samarwa, musamman ga LED masu hankali. |
Gudanar da Zafi & Amincewa
| Kalma | Ma'aunin maɓalli | Bayanin Sauri | Tasiri |
|---|---|---|---|
| Zazzabin Haɗin gwiwa | Tj (°C) | Ainihin yanayin aiki a cikin guntun LED. | Kowane raguwa 10°C na iya ninka tsawon rai; yayi yawa yana haifar da lalacewar haske, canjin launi. |
| Ragewar Lumen | L70 / L80 (sa'o'i) | Lokacin da haske ya ragu zuwa 70% ko 80% na farko. | Kai tsaye yana ayyana "tsawon sabis" na LED. |
| Kula da Lumen | % (misali 70%) | Kashi na hasken da aka riƙe bayan lokaci. | Yana nuna riƙon haske akan amfani na dogon lokaci. |
| Canjin Launi | Δu′v′ ko ellipse MacAdam | Matsakaicin canjin launi yayin amfani. | Yana shafar daidaiton launi a cikin yanayin haskakawa. |
| Tsufa na Zafi | Lalacewar kayan aiki | Lalacewa saboda yanayin zafi na dogon lokaci. | Zai iya haifar da raguwar haske, canjin launi, ko gazawar buɗe kewaye. |
Tufafi & Kayan Aiki
| Kalma | Nau'ikan gama gari | Bayanin Sauri | Siffofi & Aikace-aikace |
|---|---|---|---|
| Nau'in Kunshin | EMC, PPA, Yumbu | Kayan gida masu kare guntu, samar da hanyar sadarwa ta gani/zafi. | EMC: juriya mai kyau na zafi, farashi mai rahusa; Yumbu: mafi kyawun zubar da zafi, tsawon rai. |
| Tsarin Guntu | Gaba, Guntu Juyawa | Tsarin na'urorin lantarki na guntu. | Juyawar guntu: mafi kyawun zubar da zafi, inganci mafi girma, don ƙarfi mai ƙarfi. |
| Rufin Phosphor | YAG, Silicate, Nitride | Yana rufe guntu shuɗi, yana canza wasu zuwa rawaya/ja, yana haɗa su zuwa fari. | Phosphor daban-daban suna shafar inganci, CCT, da CRI. |
| Ruwan tabarau/Optics | Lefi, Microlens, TIR | Tsarin gani a saman yana sarrafa rarraba haske. | Yana ƙayyade kusurwar dubawa da layin rarraba haske. |
Kula da Inganci & Rarraba
| Kalma | Abun rarraba | Bayanin Sauri | Manufa |
|---|---|---|---|
| Kwalin Gudun Hasken | Lambar misali 2G, 2H | An tattara su ta hanyar haske, kowace ƙungiya tana da ƙananan/matsakaicin ƙimar lumen. | Yana tabbatar da daidaiton haske a cikin jeri ɗaya. |
| Kwalin Ƙarfin lantarki | Lambar misali 6W, 6X | An tattara su ta hanyar kewayon ƙarfin lantarki na gaba. | Yana sauƙaƙe daidaitawar tuƙi, yana inganta ingancin tsarin. |
| Kwalin Launi | Ellipse MacAdam 5-mataki | An tattara su ta hanyar daidaitattun launi, yana tabbatar da ƙuntataccen kewayon. | Yana ba da garantin daidaiton launi, yana guje wa launi mara daidaituwa a cikin kayan aikin. |
| Kwalin CCT | 2700K, 3000K da sauransu | An tattara su ta hanyar CCT, kowanne yana da madaidaicin kewayon daidaitawa. | Yana cika buƙatun CCT na yanayi daban-daban. |
Gwaji & Takaddun Shaida
| Kalma | Matsakaicin/Gwaji | Bayanin Sauri | Muhimmanci |
|---|---|---|---|
| LM-80 | Gwajin kula da lumen | Haskakawa na dogon lokaci a yanayin zafi akai-akai, yana rikodin lalacewar haske. | Ana amfani dashi don kimanta rayuwar LED (tare da TM-21). |
| TM-21 | Matsakaicin kimanta rayuwa | Yana kimanta rayuwa a ƙarƙashin yanayi na ainihi bisa bayanan LM-80. | Yana ba da hasashen kimiyya na rayuwa. |
| IESNA | Ƙungiyar Injiniyoyin Haskakawa | Yana rufe hanyoyin gwajin gani, lantarki, zafi. | Tushen gwaji da masana'antu suka amince. |
| RoHS / REACH | Tabbatarwar muhalli | Yana tabbatar da babu abubuwa masu cutarwa (darma, mercury). | Bukatar shiga kasuwa a duniya. |
| ENERGY STAR / DLC | Tabbatarwar ingancin kuzari | Tabbatarwar ingancin kuzari da aiki don samfuran haskakawa. | Ana amfani dashi a cikin sayayyan gwamnati, shirye-shiryen tallafi, yana haɓaka gasa. |