Table of Contents
- 1. Product Overview
- 2. In-depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics
- 3. Grading System Description
- 3.1 Luminous Intensity Binning
- 3.2 Dominant Wavelength Binning
- 3.3 Forward Voltage Binning
- 4. Performance Curve Analysis
- 5. Mechanical and Packaging Information
- 5.1 Package Size
- 5.2 Polarity Identification
- 6. Welding and Assembly Guide
- 6.1 Reflow Soldering Temperature Profile
- 6.2 Manual Soldering
- 6.3 Storage and Humidity Sensitivity
- 7. Packaging and Ordering Information
- 7.1 Reel and Carrier Tape Specifications
- 7.2 Label Description
- 8. Application Suggestions
- 8.1 Typical Application Scenarios
- 8.2 Key Design Considerations
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 11. Practical Design and Usage Examples
- 12. Introduction to Working Principles
- 13. Technology Trends and Development
1. Product Overview
17-215/G6C-FN2P2B/3T, yüksek yoğunluklu elektronik montaj için tasarlanmış bir yüzey montaj cihazı (SMD) LED'dir. Bu bileşen, parlak sarı-yeşil ışık yayan bir AIGaInP (alüminyum galyum indiyum fosfor) yarı iletken çip kullanır. Ana avantajı, baskılı devre kartının (PCB) boyutunu önemli ölçüde küçültmeye, bileşen montaj yoğunluğunu artırmaya ve sonuçta daha küçük, daha hafif son kullanıcı cihazlarının geliştirilmesini teşvik etmeye yardımcı olan minyatür paket boyutudur. Cihaz, endüstri standardı 8mm taşıma bandı formatında, 7 inç çapında bir makaraya sarılı olarak sunulur ve otomatik yüzey montaj ekipmanlarıyla tam uyumludur, böylece yüksek hacimli üretim süreçlerini basitleştirir.
该 LED 属于单色类型,采用无铅 (Pb-free) 材料制造。它符合主要的国际环境与安全法规,包括欧盟的《有害物质限制指令》(RoHS)、《化学品注册、评估、授权和限制法规》(REACH) 以及无卤标准(溴含量 <900 ppm,氯含量 <900 ppm,总和 <1500 ppm)。这种合规性确保了其适用于全球范围内对材料有严格要求的广泛市场和各类应用。
2. In-depth Technical Parameter Analysis
2.1 Absolute Maximum Ratings
Absolute maximum ratings define the stress limits that may cause permanent damage to the device. These values are not intended for normal operating conditions. For the 17-215 LED, the maximum continuous forward current (IF) rating is 25 mA. Under pulsed conditions with a duty cycle of 1/10 and a frequency of 1 kHz, the peak forward current (IFP) Can reach 60 mA. Maximum allowable reverse voltage (VR) is 5 V; it must be noted that this device is not designed for reverse bias operation, this rating primarily applies to reverse current (IR) test conditions. Total power dissipation (Pd) must not exceed 60 mW, this value is calculated from the product of forward voltage and forward current. According to the Human Body Model (HBM), this device can withstand 2000 V of Electrostatic Discharge (ESD). Operating temperature range (Topr) is -40°C to +85°C, while the storage temperature (Tstg) is slightly wider, up to +90°C.
2.2 Electro-Optical Characteristics
Photoelectric performance is specified under standard test conditions with an ambient temperature (Ta) of 25°C and a forward current of 20 mA. The typical range of luminous intensity (Iv) is from 36.00 mcd to 72.00 mcd, with a specified tolerance of ±11%. The spatial distribution of light features a wide viewing angle (2θ1/2) as a feature, providing broad illumination. The spectral characteristics are defined by the peak wavelength (λp) 575 nm and the dominant wavelength (λd) range 570.00 nm to 574.50 nm (tolerance ±1nm). The spectral bandwidth (Δλ) is approximately 20 nm. At a current of 20 mA, the forward voltage (VFThe typical range of ) is from 1.75 V to 2.35 V, with a tolerance of ±0.1 V. When a 5 V reverse voltage is applied, the reverse current (IR) is guaranteed to be less than or equal to 10 μA.
3. Grading System Description
To ensure consistency in mass production, LEDs are sorted into different bins based on key performance parameters. This allows designers to select components that meet the requirements of specific applications in terms of brightness, color, and electrical behavior.
3.1 Luminous Intensity Binning
Luminous intensity is divided into three main bins under the condition of IF= 20 mA:
- Gear N2:36.00 mcd (min) to 45.00 mcd (max)
- Gear P1:45.00 mcd (minimum) to 57.00 mcd (maximum)
- Gear P2:57.00 mcd (minimum) to 72.00 mcd (maximum)
3.2 Dominant Wavelength Binning
Dominant wavelength is closely related to perceived color and is divided into three grades:
- Grade CC2:570.00 nm (minimum) to 571.50 nm (maximum)
- Gear CC3:571.50 nm (minimum) to 573.00 nm (maximum)
- Gear CC4:573.00 nm (minimum) to 574.50 nm (maximum)
3.3 Forward Voltage Binning
Forward voltage is divided into three levels to assist circuit design, particularly for current-limiting resistor calculation and power supply design:
- Level 0:1.75 V (minimum) to 1.95 V (maximum)
- Level 1:1.95 V (minimum) to 2.15 V (maximum)
- Gear 2:2.15 V (minimum) to 2.35 V (maximum)
4. Performance Curve Analysis
Although the PDF file indicates that page 5 contains typical photoelectric characteristic curves, no specific charts are provided in the textual content. Typically, such datasheets include curves illustrating the relationship between forward current and luminous intensity, forward voltage versus forward current, and relative luminous intensity versus ambient temperature. These curves are crucial for designers to understand the device's behavior under non-standard conditions. For example, luminous intensity generally decreases as the ambient temperature rises. Forward voltage also has a negative temperature coefficient, meaning it slightly decreases with increasing temperature. Designers should refer to the graphical data to appropriately derate performance for their specific operating environment and ensure stable current drive within the target temperature range.
5. Mechanical and Packaging Information
5.1 Package Size
17-215 SMD LED uses a compact package. Key dimensions (unit: mm) are as follows, with a general tolerance of ±0.1 mm unless otherwise specified: overall package length is 2.0 mm, width is 1.25 mm, and height is 0.8 mm. The device includes two anode/cathode terminals for electrical connection. The datasheet provides detailed dimension drawings, including pad pitch, terminal dimensions, and lens geometry, to guide PCB pad pattern design for optimal soldering and mechanical stability.
5.2 Polarity Identification
Daidaitaccen halayen lantarki yana da mahimmanci ga aikin LED. Zanen kayan aiki a cikin takaddar bayanin yana nuna tashoshin anode da cathode a sarari. Yawancin lokaci, wani tashoshi na iya samun alama ko yana da siffa daban (misali, rami ko gefen da aka yanke) don sauƙaƙe ganewa ta gani yayin haɗawa da hannu ko dubawa. Dole ne masu ƙira su tabbatar da cewa ƙirar filayen PCB ta yi daidai da wannan halayen lantarki, don hana kuskuren sanyawa.
6. Welding and Assembly Guide
6.1 Reflow Soldering Temperature Profile
This LED is compatible with infrared and vapor phase reflow soldering processes. For lead-free soldering, a specific temperature profile must be followed:
- Preheating:Heat from ambient temperature to 150-200°C within 60-120 seconds.
- Soak/Reflow:Maintain at temperatures above 217°C (liquidus temperature) for 60-150 seconds. The peak temperature must not exceed 260°C, and the time above 255°C must be limited to a maximum of 30 seconds.
- Cooling:The maximum cooling rate should not exceed 6°C per second.
6.2 Manual Soldering
If manual soldering cannot be avoided, extra care must be taken. The soldering iron tip temperature should be below 350°C, and the contact time with each terminal must not exceed 3 seconds. The soldering iron power should be 25W or lower. At least 2 seconds should elapse between soldering each terminal. Using a dual-tip soldering iron for rework is recommended to minimize thermal stress, but rework after initial soldering is generally discouraged.
6.3 Storage and Humidity Sensitivity
LEDs are packaged in moisture barrier bags with desiccant. Do not open the bag until ready to use the components. After opening:
- Unused LEDs should be stored at 30°C or lower, with a relative humidity (RH) of 60% or lower.
- The "floor life" after opening the bag is 168 hours (7 days).
- If not used within this period, the remaining LEDs must be repacked into a bag with desiccant.
- If the desiccant indicator changes color or the exposure time exceeds the specified limit, baking at 60°C ±5°C for 24 hours is required before use.
7. Packaging and Ordering Information
7.1 Reel and Carrier Tape Specifications
The product is supplied in standard "ammo pack" style carrier tape, 8 mm in width, wound on 7-inch (178 mm) diameter reels. Each reel contains 3000 devices. Detailed dimensions for the reel, tape pocket, and cover tape are provided to ensure compatibility with automatic feeders.
7.2 Label Description
The packaging label contains several key codes for traceability and specification:
- CPN:Customer Part Number (assigned by the buyer).
- P/N:Manufacturer Part Number (17-215/G6C-FN2P2B/3T).
- QTY:Packaging quantity (e.g., 3000).
- CAT:Luminous Intensity Grade (e.g., N2, P1, P2).
- HUE:Chromaticity Coordinates and Dominant Wavelength Grade (e.g., CC2, CC3, CC4).
- REF:Forward voltage level (e.g., 0, 1, 2).
- LOT No:Production lot number, used for traceability.
8. Application Suggestions
8.1 Typical Application Scenarios
The bright chartreuse color and compact size make this LED suitable for various indicator and backlight functions:
- Interior ya motokaa:Mwanga wa nyuma wa dashibodi, vifaa, swichi na paneli ya udhibiti.
- Vifaa vya mawasiliano:Status indicators and keyboard backlighting in telephones, fax machines, and other communication equipment.
- Consumer Electronics:Flat backlighting for small LCD displays, switch illumination, and symbol indicators.
- General Indication:Power status, mode selection, and alarm indicator lights in various electronic devices.
8.2 Key Design Considerations
Current limiting is required:LED is a current-driven device. An external current-limiting resistor must always be connected in series with the LED. The resistor value is determined based on the power supply voltage (Vsupply) and the LED's forward voltage (VF, taken from its gear position) and the required forward current (IF, typically 20 mA or lower) is calculated. The formula is: R = (Vsupply- VF) / IF. Without this resistor, even a small increase in the supply voltage can cause a large, destructive increase in current.
Thermal Management:Although power consumption is low, ensuring sufficient PCB copper foil area around the LED pad helps with heat dissipation, especially under high ambient temperatures or when driven at maximum continuous current. This helps maintain light output and lifespan.
Application Restrictions:Wannan daidaitaccen LED na kasuwanci ba a ƙera shi ko kuma a tabbatar da shi don amfani da ingantaccen aminci wanda gazawar zai iya haifar da haɗari. Wannan ya haɗa da amma ba'a iyakance ga tsarin soja/jirgin sama, tsarin amincin mota (misali, fitilun birki, fitilun airbag) da kuma na'urorin kiyaye rayuka. Don irin waɗannan aikace-aikace, ya kamata a sayi kayan da suka dace da cancanta da bayanan aminci.
9. Technical Comparison and Differentiation
Babban abin da ya bambanta LED na 17-215 shine haɗa takamaiman kayan AIGaInP na guntu don samar da haske mai haske rawaya-kore, girman fakitinsa mai ƙanƙanta 2012 (2.0x1.25mm), da kuma bin ka'idojin muhalli na zamani (babu gubar, babu halogen, RoHS, REACH). Idan aka kwatanta da tsofaffin LED na rami ko manyan SMD LED, ya sami ƙaramin girman sosai. Idan aka kwatanta da sauran LED masu launin rawaya-kore, fasahar AIGaInP takan ba da ingantaccen haske da kwanciyar hankali na launi (dangane da zafin jiki da ƙarfin lantarki) fiye da wasu kayan semiconductor da ake amfani da su don irin wannan launi. Faɗin kusurwar gani na digiri 130 shima sifa ce mahimmanci ga aikace-aikacen da ke buƙatar haske mai faɗi da daidaito maimakon hasken da aka mai da hankali.
10. Frequently Asked Questions (FAQ)
Q1: What is the difference between peak wavelength (λp) and dominant wavelength (λd)?
A1: Peak wavelength is the wavelength at which the spectral power distribution reaches its maximum. Dominant wavelength is the wavelength of monochromatic light that matches the perceived color of the LED. For LEDs with relatively narrow spectra, the two are usually close, but λd is more relevant for color specification in applications.
Q2: If I use a constant voltage source set to the LED's forward voltage, can I drive this LED without a current-limiting resistor?
A2: No, it is not recommended and is likely to damage the LED. The forward voltage has tolerances and a negative temperature coefficient. Slight variations in the supply voltage or an increase in LED temperature can cause a significant and uncontrolled increase in current, leading to overheating and failure. Always use a series resistor or a dedicated constant current driver.
Q3: Why is there a strict "floor life" limit after opening the moisture barrier bag?
A3: SMD components absorb moisture from the atmosphere. During high-temperature reflow soldering, this trapped moisture rapidly vaporizes, creating internal pressure that can lead to package cracking (the "popcorn" effect) or delamination, resulting in failure. Floor life and baking procedures are used to manage this Moisture Sensitivity Level (MSL).
Q4: How to interpret the binning codes (CAT, HUE, REF) when ordering?
A4: You can specify the exact binning codes you require based on your application's needs for brightness (CAT), color (HUE), and forward voltage (REF). Ordering tighter bins ensures higher consistency in the final product's appearance and electrical performance. If not specified, you will receive components from the standard production bins.
11. Practical Design and Usage Examples
Example 1: Dashboard Switch Backlight
In an automotive dashboard, multiple 17-215 LEDs can be placed behind transparent switch caps. A microcontroller's GPIO pin can power them from the vehicle's 12V system via a transistor. Calculate the series resistor for each LED. For example, with a 12V supply, VFis 2.1V (gear 1), target IFFor 20mA: R = (12V - 2.1V) / 0.02A = 495 ohms. A standard 510 ohm resistor will be suitable, resulting in IF≈ 19.4 mA. The wide viewing angle ensures the switch is evenly illuminated.
Example 2: Network Equipment Status Indicator
For the "Link Activity" indicator on a router, a single LED can be driven directly by a 3.3V logic signal. Using VF= 1.9V (gear 0) and IF= 15 mA to reduce power consumption and extend life: R = (3.3V - 1.9V) / 0.015A ≈ 93.3 ohms. A 100 ohm resistor will be used. The bright yellow-green is very eye-catching and is often associated with network activity.
12. Introduction to Working Principles
A light-emitting diode (LED) is a semiconductor device that emits light through a process called electroluminescence. The 17-215 LED uses an AIGaInP (aluminum gallium indium phosphide) compound semiconductor. When a forward voltage is applied across the p-n junction, electrons from the n-type region and holes from the p-type region are injected into the active region. When these charge carriers (electrons and holes) recombine, they release energy. In AIGaInP material, this energy is released primarily as photons (light particles) with a wavelength corresponding to the bandgap energy of the semiconductor material. The specific composition of Al, Ga, In, and P atoms is engineered to create a bandgap that produces yellow-green light with a peak wavelength of approximately 575 nm. An epoxy resin lens encapsulates the chip, protecting it and shaping the light output to achieve the desired 130-degree viewing angle.
13. Technology Trends and Development
The overall trend in SMD LED technology continues to develop in several key areas:Efficiency Improvement:Continuous advancements in materials science and chip design aim to achieve higher lumens per watt (lm/W), thereby reducing power consumption for a given light output.Miniaturization:Package sizes continue to shrink (e.g., from 2012 to 1608, 1005 metric sizes) to support increasingly miniaturized consumer electronics.Color Rendering and Consistency Improvement:Advances in phosphor technology (for white LEDs) and epitaxial growth processes (for color LEDs like AlGaInP) have enabled tighter color binning and more stable performance over lifetime and temperature ranges.Reliability Enhancement:Enhanced encapsulation materials and manufacturing processes are extending LED lifespan and improving resistance to thermal and environmental stress.Integrated Solutions:The market for LEDs with built-in current-limiting resistors, protection diodes, and even driver ICs is growing, simplifying circuit design. The 17-215 represents a mature and widely adopted package and technology that benefits from these ongoing industry-wide improvements in manufacturing yield and performance.
Detailed Explanation of LED Specification Terminology
Complete Interpretation of LED Technical Terminology
I. Core Indicators of Photoelectric Performance
| Terminology | Unit/Representation | Popular Explanation | Why It Matters |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | The luminous flux emitted per watt of electrical power; higher values indicate greater energy efficiency. | It directly determines the energy efficiency rating of the luminaire and the electricity cost. |
| Luminous Flux | lm (lumen) | The total amount of light emitted by a light source, commonly known as "brightness". | Determines whether the luminaire is bright enough. |
| Viewing Angle | ° (degree), e.g., 120° | The angle at which luminous intensity drops to half, determining the beam width. | Affects the range and uniformity of illumination. |
| Color Temperature (CCT) | K (Kelvin), such as 2700K/6500K | Launin haske mai dumi ko sanyi, ƙananan ƙima sun karkata zuwa rawaya/dumi, manyan ƙima sun karkata zuwa fari/sanyi. | Yana ƙayyade yanayin hasken wuta da kuma yanayin da ya dace. |
| Color Rendering Index (CRI / Ra) | Unitless, 0–100 | The ability of a light source to reproduce the true colors of objects, with Ra≥80 being preferable. | Affects color fidelity, used in high-demand places such as shopping malls and art galleries. |
| Color tolerance (SDCM) | MacAdam ellipse step, such as "5-step" | A quantitative metric for color consistency; a smaller step number indicates better color consistency. | Ensure no color variation among luminaires from the same batch. |
| Dominant Wavelength | nm (nanometer), e.g., 620nm (red) | Wavelength values corresponding to the colors of colored LEDs. | Determines the hue of monochromatic LEDs such as red, yellow, and green. |
| Spectral Distribution | Wavelength vs. Intensity Curve | Shows the intensity distribution of light emitted by an LED at each wavelength. | Affects color rendering and color quality. |
II. Electrical Parameters
| Terminology | Symbol | Popular Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage (Forward Voltage) | Vf | The minimum voltage required to light up an LED, similar to a "starting threshold". | The driving power supply voltage must be ≥ Vf; the voltages add up when multiple LEDs are connected in series. |
| Forward Current | If | The current value that makes the LED emit light normally. | Constant current drive is often used, as the current determines brightness and lifespan. |
| Maximum Pulse Current | Ifp | Peak current that can be withstood for a short period, used for dimming or flashing. | Pulse width and duty cycle must be strictly controlled to prevent overheating damage. |
| Reverse Voltage | Vr | Maximum reverse voltage that an LED can withstand; exceeding it may cause breakdown. | Reverse connection or voltage surges must be prevented in the circuit. |
| Thermal Resistance (Thermal Resistance) | Rth (°C/W) | The resistance to heat flow from the chip to the solder joint. A lower value indicates better heat dissipation. | High thermal resistance requires stronger heat dissipation design, otherwise junction temperature rises. |
| Electrostatic Discharge Immunity (ESD Immunity) | V (HBM), such as 1000V | Electrostatic discharge immunity; a higher value indicates greater resistance to electrostatic damage. | Anti-static measures must be implemented during production, especially for high-sensitivity LEDs. |
III. Thermal Management and Reliability
| Terminology | Key Indicators | Popular Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | The actual operating temperature inside the LED chip. | For every 10°C reduction, the lifespan may double; excessively high temperatures cause lumen depreciation and color shift. |
| Lumen Depreciation | L70 / L80 (hours) | The time required for the brightness to drop to 70% or 80% of its initial value. | Directly define the "useful life" of an LED. |
| Lumen Maintenance | % (e.g., 70%) | The percentage of remaining brightness after a period of use. | Characterizes the ability to maintain brightness after long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | The degree of color change during use. | Affects the color consistency of the lighting scene. |
| Thermal Aging | Material performance degradation | Degradation of packaging materials due to long-term high temperature. | Zai iya haifar da raguwar haske, canjin launi ko gazawar bude hanya. |
IV. Kullewa da Kayan aiki
| Terminology | Nau'o'i na gama gari | Popular Explanation | Characteristics and Applications |
|---|---|---|---|
| Package Types | EMC, PPA, Ceramics | The housing material that protects the chip and provides optical and thermal interfaces. | EMC offers good heat resistance and low cost; ceramics provide superior heat dissipation and long lifespan. |
| Chip Structure | Front-side, Flip Chip | Chip electrode arrangement method. | Flip-chip offers better heat dissipation and higher luminous efficacy, suitable for high-power applications. |
| Phosphor coating. | YAG, silicate, nitride | Coated on the blue LED chip, partially converted to yellow/red light, mixed to form white light. | Different phosphors affect luminous efficacy, color temperature, and color rendering. |
| Lens/Optical Design | Planar, microlens, total internal reflection | The optical structure on the packaging surface controls the light distribution. | Determines the emission angle and the light distribution curve. |
V. Quality Control and Grading
| Terminology | Grading Content | Popular Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Binning | Codes such as 2G, 2H | Group by brightness level, each group has a minimum/maximum lumen value. | Ensure consistent brightness for products in the same batch. |
| Voltage binning | Codes such as 6W, 6X | Grouped by forward voltage range. | Facilitates driver power matching, improving system efficiency. |
| Color binning | 5-step MacAdam ellipse | Group by color coordinates to ensure colors fall within an extremely small range. | Ensure color consistency to avoid color unevenness within the same luminaire. |
| Color Temperature Grading | 2700K, 3000K, etc. | Group by color temperature, each group has a corresponding coordinate range. | Meet the color temperature requirements of different scenarios. |
VI. Testing and Certification
| Terminology | Standard/Test | Popular Explanation | Meaning |
|---|---|---|---|
| LM-80 | Lumen Maintenance Test | Long-term operation under constant temperature conditions, recording luminance attenuation data. | For estimating LED lifetime (in conjunction with TM-21). |
| TM-21 | Lifetime projection standard | Projecting lifespan under actual use conditions based on LM-80 data. | Providing scientific life prediction. |
| IESNA Standard | Illuminating Engineering Society Standard | Covers optical, electrical, and thermal testing methods. | Industry-recognized testing basis. |
| RoHS / REACH | Environmental Certification | Ensure the product does not contain harmful substances (e.g., lead, mercury). | Entry requirements for the international market. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting products. | Commonly used in government procurement and subsidy programs to enhance market competitiveness. |